CN102596443A - Multilayer roll forming sheet for heat protection and a manufacturing method therefor - Google Patents

Multilayer roll forming sheet for heat protection and a manufacturing method therefor Download PDF

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Publication number
CN102596443A
CN102596443A CN2010800507478A CN201080050747A CN102596443A CN 102596443 A CN102596443 A CN 102596443A CN 2010800507478 A CN2010800507478 A CN 2010800507478A CN 201080050747 A CN201080050747 A CN 201080050747A CN 102596443 A CN102596443 A CN 102596443A
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China
Prior art keywords
projection
metallic plate
multilayer
forms
template
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Granted
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CN2010800507478A
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Chinese (zh)
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CN102596443B (en
Inventor
金成大
张秀达
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MOPAM CO Ltd
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MOPAM CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/10Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form into a peculiar profiling shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/14Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
    • F01N13/148Multiple layers of insulating material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)
  • Exhaust Silencers (AREA)

Abstract

The present invention relates to a multilayer roll forming sheet for heat protection, which is prepared as an interposer by adhering at least two metal sheets formed, and a manufacturing method therefor. In the multilayer roll forming sheet for heat protection, a first projection of a bilaterally symmetrical structure is formed by expanding the top end outward on both sides, and a second projection and a third projection are formed on both sides of the first projection by extending the top end in an upward diagonal direction and stretching outward, thereby interposing each of the metal sheets to each other. As the multilayer roll forming sheet consists of a light, thin plate and has unique shape projections that serve to prevent each metal sheet being detached and then separated in both horizontal and vertical directions such that a firm shape can be retained during a forming process and the formed shape may act flexibly in the diagonal direction. As such, the sheet can be subjected to a variety of press forming processes so as to present excellent formability during a post-process and secures a plurality of spaces to block heat and noise in multiple ways, thereby substantially improving the heat and sound insulation efficiency.

Description

Heat insulationly be rolled into template and its manufacturing approach with multilayer
Technical field
The present invention relates to a kind ofly process the heat insulation of overlay and be rolled into template with multilayer through two above metallic plates being close to moulding mutually; More specifically; Be to use as thermal protector (heat protector) comprising on the product that needs heat-proof quality of the engine of vehicle, blast pipe about a kind of, and increase substantially adherence, mouldability, heat insulation and the heat insulation of sound insulation efficient is rolled into template and its manufacturing approach with multilayer.
Background technology
Comprise on the product that needs heat-proof quality of the engine of vehicle, blast pipe the thin plate that uses usually by made as heat insulation with thermal protector (heat protector).
Particularly, vehicle motor is as the device that produces power through combustion fuel, and the burning gases of discharging from the combustion chamber reach about 800-900 ℃ high temperature.So; The burning gases of discharging from the combustion chamber concentrate on one through exhaust manifold; Discharge to atmosphere through blast pipe afterwards; Before discharging burning gases, the pollutant that is included in the burning gases is purified through converter (converter) and muffler; Emit to atmosphere as discharging gas after reducing noise, for the high temperature that prevents the discharge gas through exhaust manifold and blast pipe is passed to enging cabin, vehicle body and flooring, that uses mainly that several layers of thin plate being made up of steel and aluminum form heat insulationly wraps up engine, exhaust manifold, blast pipe with plate and waits and protect.
But; Comprise use in the product that needs heat-proof quality of engine, blast pipe etc. of vehicle existing heat insulation with regard to plate with regard to these; Owing to adopt after processing and forming respectively constitutes plate respectively; The mode of using combination members such as sticker, bolt to combine in the centre, and only consider and prevent folk prescription to disengaging, therefore exist for back processing and when using need with upper and lower plates slide or break away from and the plate that staggers be adjusted to original position and fixing after the problem that just can process.
For addressing this is that the following technology of having developed; Heat insulation like the blast pipe of Fig. 1 (a) with shown in the outside drawing of plate; Through roll-forming that stacked conducting plate 1 is overlapping, and with engine or the moulding of blast pipe shape in order to heat insulation, and as Fig. 1 (b) along shown in the profile of AA direction; Metallic plate 1 is carried out mold pressing processing (embossing) and forms waveform projection 2, more or less improved adherence and thermal insulation thus.But; Only rely on and form simple waveform projection 2; Be difficult to prevent the phenomenon that upper and lower plates slides and breaks away from, and can't significantly improve heat-proof quality and reduce that therefore generation is difficult to the problem implementing to process according to the variation and the complex inner structure of product category with sound insulation value and mouldability.
Summary of the invention
[problem that invention will solve]
The present invention proposes for solving above problem; Its purpose be to provide a kind of have following heat insulationly be rolled into template and its manufacturing approach with multilayer, that is: light weight the time, thereby can keep stable shape when making processing and forming through the projection that forms unique proterties; And can carry out multiple extrusion modling; Therefore it is very outstanding to add the man-hour mouldability after, and can carry out multiple heat insulation and sound insulation, heat insulationly is largely increased with sound insulation efficient thereby make.
Solve the method for problem
The present invention provides a kind of and heat insulationly is rolled into template with multilayer; Through being close to moulding mutually, two above metallic plates process overlay; It is characterized in that, form first projection (41) of left-right symmetric structure, its upper end is to the outside expansion in both sides; Between the bottom surface of said upper end and metallic plate, form certain space; Form second, third projection (42,43) in the both sides of said first projection, extend and outstanding laterally to diagonal up their upper end, and said first projection (41) and second, third projection (42,43) make each metallic plate overlap each other continuously repeatedly; The outstanding angle (α) of diagonal to up to said second, third projection (42,43) is 5-30 °, forms spatial portion (50) between the upper end of said second, third projection (42,43) and the bottom surface of metallic plate.
At this moment, also form conical projections at said spatial portion 50.
In addition; The present invention provides a kind of heat insulation manufacturing approach that is rolled into template with multilayer; Wherein, Process overlay through two above metallic plates are close to moulding mutually, it is characterized in that, the said heat insulation manufacturing approach that is rolled into template with multilayer comprises: with the overlap each other step of configuration of each metallic plate; Make said each metallic plate that has disposed through between the format roll (100), form " II " type projection (20) and the step of shape symmetrical triangular shape projection (30a, 30b) in the left and right sides of said " II " type projection (20); With roll (200) extruding said " II " type projection (20) and denation (30a, 30b); Thereby form the step of first projection (41) and second, third projection (42,43) and spatial portion (50); Wherein, Said first projection (41) is the left-right symmetric structure; Its upper end is to the outside expansion in both sides; Thereby between the bottom surface of said upper end and metallic plate, form certain space, the mode that said second, third projection (42,43) is extended to diagonal up with their upper end in the both sides of said first projection (41) is outstanding 5-30 ° angle (α) laterally, and said spatial portion (50) forms between the bottom surface of the upper end of said second, third projection (42,43) and metallic plate.Wherein, said " II " type that forms prominent (20) rises in the step with denation (30a, 30b), forms continuous a plurality of " II " type projection (20) and denation (30a, 30b) repeatedly along with the increase of roller hop count through a plurality of steps in sequence.
At this moment, it is characterized in that, in the stacked step of each metallic plate, configuration thermal insulation layer or puigging between each metallic plate.
And then, it is characterized in that in the step that forms said " II " type projection (20) and denation (30a, 30b), the spatial portion (50) between said denation (30a, 30b) also forms conical projections (35) together.
At this, it is characterized in that in the step that forms said first, second, third projection and spatial portion, said conical projections (35) is also pushed by said roll (200), thereby each metallic plate is overlapped each other and makes.
The invention effect
Provide according to of the present invention and heat insulationly be rolled into template and its manufacturing approach with multilayer; Thereby each overlapping metallic plate is constituted with thin plate realize light weight, and stop the disengaging up and down of each metallic plate, thereby prevent to separate through the projection that forms special shape; Can keep stable shape during processing and forming thus; Therefore and the shape in the diagonal moulding is acted on neatly, can carry out multiple extrusion modling, it is very outstanding to add the man-hour mouldability after therefore; And guarantee diversified space and implement multiple heat insulation and sound insulation, thereby heat insulation and sound insulation efficient are significantly improved.
Description of drawings
Fig. 1 (a) is the existing heat insulation outside drawing with plate that is applicable to blast duct for vehicle, and Fig. 1 (b) is the profile along the AA direction of Fig. 1.
Fig. 2 (a) is the front view that expression is formed with " II " of the present invention type projection and denation; Fig. 2 (b) is the front view of expression the present invention's first projection and second, third shape for lugs of forming in its both sides, and Fig. 2 (c) is the front view that expression is formed with conical projections situation of the present invention.
Fig. 3 is the vertical view of expression the present invention's first projection and second, third shape for lugs of forming in its both sides.
Fig. 4 is used to make the heat insulation skeleton diagram that is rolled into the device for rolling and molding of template with multilayer of the present invention.
Fig. 5 is the heat insulation pie graph that is rolled into the roller configuration structure of template with multilayer of expression the present invention.
Fig. 6 representes the order of the manufacturing approach of the embodiment of the invention, and Fig. 6 (a) is the figure that does not form under the situation of conical projections, and Fig. 6 (b) is the figure that is formed with under the conical projections situation.
Fig. 7 is the heat insulation flow chart that is rolled into the manufacturing approach of template with multilayer of expression the present invention.
Specific embodiments
Below, with reference to accompanying drawing the present invention is carried out detailed explanation.
Fig. 2 (a) is the front view that expression is formed with the present invention " II " type projection and denation; Fig. 2 (b) is the front view that expression is formed with second, third shape for lugs of inventing first projection and forming in its both sides, and Fig. 2 (c) is the front view that expression is formed with conical projections situation of the present invention.Fig. 3 is the vertical view of expression the present invention's first projection and second, third shape for lugs of forming in its both sides.Fig. 4 is used to make the heat insulation skeleton diagram that is rolled into the device for rolling and molding of template with multilayer of the present invention.Fig. 5 is the heat insulation pie graph that is rolled into the roller configuration structure of template with multilayer of expression the present invention.Fig. 6 is the figure of the manufacturing approach order of the expression embodiment of the invention.Fig. 7 is the expression heat insulation flow chart that is rolled into the manufacturing approach of template with multilayer of the present invention.
Of the present inventionly heat insulationly be rolled into template with multilayer and accomplish multilayer through following method and be rolled into template: utilize format roll (forming roll); Through several stages; The vertical projection that forms on the metallic plate more than two; Thereby these metallic plates are close to and moulding manufactures overlay mutually, are finally utilized roll the horizontal recessed song of said overlay.
The formation that the final multilayer of accomplishing of the present invention is rolled into template is shown in Fig. 2 (b); It is a kind of continuously structure of first projection 41 and second projection 42, the 3rd projection 43 repeatedly; Wherein, First projection 41 is through the symmetrical structure of format roll 100 and roll 200 moulding, and second projection 42, the 3rd projection 43 form to diagonal is outstanding at the left and right sides of said first projection 41.
Promptly; Said first projection 41 by format roll 100 after the tab-like one-tenth in top " II " type projection 20; The upper end of said " II " type projection 20 is expanded to the outside, both sides by roll 200; Be shaped to the form of the recessed song in the left and right sides (corrogate), thereby increase the surface area of thermo-contact, bring into play outstanding effect of heat insulation.At this moment, because therefore the symmetrical structure that the upper end of said first projection 41 is expanded about being forms certain space between first projection 41 and plate bottom surface in the forming process of first projection.
And, form second projection 42 in the left side of said first projection 41, form the 3rd projection 43 on the right side, said second projection 42 and the 3rd projection 43 are the structure that the center constitutes symmetrical shape with first projection 41 between them.In addition; Said second projection 42, the 3rd projection 43 through format roll 100 behind top tab- like triangularity projection 30a, 30b; Pushed downwards by roll 200; Thereby the upper end of said denation 30a, 30b is extended and outstanding formation to diagonal up, thereby form the form of recessed song laterally.At this moment, between the upper end part of second projection 42 that diagonal extends to form, the 3rd projection 43 and plate bottom surface, formed spatial portion 50 by roll extruding downwards.So, because shape that the surface area of second projection 42 of diagonal moulding, the 3rd projection 43 increases and the spatial portion 50 that between them, forms; Therefore can guarantee to be used for heat insulation more and space sound insulation; Thereby not only can improve heat insulation and sound insulation value; And when with forcing press (press) when format roll is pressed into template; Second projection 42 of on diagonal moulding, the shape of the 3rd projection 43 are acted on neatly, therefore carry out multiple processing and forming, thereby and make stable stickup of each metallic plate can prevent disengaging up and down according to the operation purpose.
At this moment, preferred said second projection 42, the 3rd projection 43 to the outstanding angle (α) of up diagonal at 5 °-30 °.When said angle (α) during less than 5 °; Because of the spatial portion 50 that forms between second projection 42, the 3rd projection 43 and the plate bottom surface diminishes; The effect of heat insulation and sound insulation is reduced, when angle (α) surpasses 30 °, because of the extension ledge of the upper end of second projection 42, the 3rd projection 43 forms excessive angle; Not only make the formation of said spatial portion 50 become difficult, and make the effect reduction that prevents that each metallic plate breaks away from.
In addition, shown in Fig. 2 (c), the spatial portion 50 that between said second projection 42, the 3rd projection 43, forms can also form conical projections 35, and said conical projections 35 can use format roll 100 to come moulding.Said conical projections 35 improves the effect that prevents that each metallic plate laterally breaks away from.
At this moment, preferably, said each metallic plate is made up of the thin plate below the thickness 0.5mm, and this is because its weight increases when the thickness of metallic plate surpasses 0.5mm, and mouldability and machining accuracy are reduced.And, for help processing, mouldability and product lightweight more preferably each metallic plate constitute by aluminium sheet.
Below, the embodiment to manufacturing approach of the present invention is elaborated with reference to accompanying drawing.
Of the present inventionly heat insulationly be rolled into template usually through the roll-forming process of several stages and make,, but also can use other metallic plates of non-aluminum plate for each metallic plate of lightweight of product preferably uses aluminium material with multilayer.
Of the present inventionly heat insulationly be rolled into the manufacturing approach of template, like Fig. 6 and shown in Figure 7, at first through the step (S10) of configuration that each metallic plate is overlapped each other with multilayer through what two above metallic plates are close to mutually moulding processes overlay.Usually, two metallic plates are overlapped into carry out the roll-forming operation behind upper and lower plates 10B, the 10A, and can carry out moulding according to the quantity that application target changes metallic plate.At this moment, configurable thermal insulation layer and puigging improve heat insulation and the sound insulation function between said each metallic plate.
Make at the overlapping metallic plate of said S10 step and pass through between the format roll 100 shown in Figure 4, thereby form to top outstanding " II " type projection 20 and denation 30a, 30b shape (S20 step).At this moment; When once property forms continuous " II " type projection 20 repeatedly with denation 30a, 30b on metallic plate; The possibility of metallic plate fracture improves, thereby hinders stability, therefore on the configuration structure of roller as shown in Figure 5 of the present invention; That kind as shown in the figure is not a plurality of projections of moulding simultaneously once; But, form a plurality of " II " type projection 20 and denation 30a, 30b through increasing a plurality of steps of hop count process of roller, obtain the effect of roll-forming metallic plate stably thus.
At this, shown in Fig. 6 (b), the spatial portion between said denation 30a, 30b also can form conical projections 35 (S25 step) together.Said conical projections 35 also be through with metallic plate through forming, can further improve the metallic plate that prevents to overlap to form between the format roll 100 in the horizontal effect of disengaging.
And make its recessed song with " II " type projection 20 that forms in the said S20 step of roll 200 extruding with denation 30a, 30b, thereby form: first projection 41, its upper end are expanded to the left and right and are formed symmetrical structure; Second projection 42, the 3rd projection 43, they are that the center makes the upper end extend and outstanding laterally to diagonal up in its both sides with said first projection 41; Spatial portion 50 is between the bottom surface of the upper end of said second projection 42, the 3rd projection 43 and metallic plate (S30 step).
At this moment, also can also push, make heat insulation that each metallic plate overlaps each other and be rolled into template with multilayer with 200 pairs of said conical projections 35 of roll.
Fig. 3 representes the heat insulation plan structure that is rolled into template with multilayer that manufacturing method according to the invention is produced; The multilayer of pushing by the format roll superpose-forming with roll is rolled into template; Thereby make the recessed bent cylinder shapes that become of " II " type projection 20, and to make denation 30a, 30b be the recessed song in the left and right sides, center with said " II " type projection 20.
Above-described first projection 41, second projection 42, the 3rd projection 43 and conical projections 35 change size according to application target and come moulding, and make upper and lower plates form mutual identical shape and overlap each other.

Claims (6)

1. one kind heat insulationly is rolled into template with multilayer, processes overlay through two above metallic plates are close to moulding mutually, it is characterized in that,
Form first projection (41) of left-right symmetric structure, its upper end forms certain space to the outside expansion in both sides between the bottom surface of said upper end and metallic plate,
Form second, third projection (42,43) in the both sides of said first projection, extend and outstanding laterally to diagonal up their upper end,
Said first projection (41) and second, third projection (42,43) make each metallic plate overlap each other continuously repeatedly,
The outstanding angle (α) of diagonal to up to said second, third projection (42,43) is 5-30 °, forms spatial portion (50) between the upper end of said second, third projection (42,43) and the bottom surface of metallic plate.
2. claim 1 is described heat insulationly is rolled into template with multilayer, it is characterized in that, also forms conical projections (35) at said spatial portion (50).
3. one kind heat insulationly is rolled into the manufacturing approach of template with multilayer, processes overlay through two above metallic plates are close to moulding mutually, it is characterized in that,
The said heat insulation manufacturing approach that is rolled into template with multilayer comprises:
With each metallic plate overlap each other the configuration step;
Make said each metallic plate that has disposed through between the format roll (100), form " II " type projection (20) and the step of shape symmetrical triangular shape projection (30a, 30b) in the left and right sides of said " II " type projection (20);
With roll (200) extruding said " II " type projection (20) and denation (30a, 30b); Thereby form the step of first projection (41) and second, third projection (42,43) and spatial portion (50); Wherein, Said first projection (41) is the left-right symmetric structure; Its upper end enlarges to the outside, both sides, thereby between the bottom surface of said upper end and metallic plate, forms certain space, and the mode that said second, third projection (42,43) is extended to diagonal up with their upper end in the both sides of said first projection (41) is given prominence to 5-30 ° angle (α) laterally; Said spatial portion (50) forms between the bottom surface of the upper end of said second, third projection (42,43) and metallic plate
Wherein, said " II " type that forms prominent (20) rises in the step with denation (30a, 30b), forms continuous a plurality of " II " type projection (20) and denation (30a, 30b) repeatedly along with the increase of roller hop count through a plurality of steps in sequence.
4. claim 3 is described heat insulationly is rolled into the manufacturing approach of template with multilayer, it is characterized in that, and in the stacked step of each metallic plate, configuration thermal insulation layer or puigging between each metallic plate.
5. claim 3 is described heat insulationly is rolled into the manufacturing approach of template with multilayer, it is characterized in that,
In the step that forms said " II " type projection (20) and denation (30a, 30b), the spatial portion (50) between said denation (30a, 30b) also forms conical projections (35) together.
6. the described heat insulation manufacturing approach that is rolled into template with multilayer of claim 5; It is characterized in that; In the step that forms said first, second, third projection and spatial portion, said conical projections (35) is also pushed by said roll (200), thereby each metallic plate is overlapped each other and makes.
CN201080050747.8A 2009-11-10 2010-08-05 Multilayer roll forming sheet for heat protection and a manufacturing method therefor Expired - Fee Related CN102596443B (en)

Applications Claiming Priority (3)

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KR1020090107849A KR100958733B1 (en) 2009-11-10 2009-11-10 Multilayer roll forming sheet for a heat protector and manufacturing method thereof
KR10-2009-0107849 2009-11-10
PCT/KR2010/005151 WO2011059165A1 (en) 2009-11-10 2010-08-05 Multilayer roll forming sheet for heat protection and a manufacturing method therefor

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CN102596443B CN102596443B (en) 2014-08-20

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CN107848468A (en) * 2015-07-28 2018-03-27 丰田铁工株式会社 Overlapping compound inside components
CN111133835A (en) * 2017-10-17 2020-05-08 日本Tmt机械株式会社 Heating roller and spinning stretching device

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KR101550020B1 (en) 2014-02-12 2015-09-04 울산대학교 산학협력단 Heat protector
KR102221584B1 (en) * 2020-09-23 2021-03-02 주식회사 에코인슈텍 Semi-incombustible Multi-Layered Insulation

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Publication number Priority date Publication date Assignee Title
CN107848468A (en) * 2015-07-28 2018-03-27 丰田铁工株式会社 Overlapping compound inside components
CN111133835A (en) * 2017-10-17 2020-05-08 日本Tmt机械株式会社 Heating roller and spinning stretching device
CN111133835B (en) * 2017-10-17 2022-05-03 日本Tmt机械株式会社 Heating roller and spinning stretching device

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KR100958733B1 (en) 2010-05-18
CN102596443B (en) 2014-08-20
WO2011059165A1 (en) 2011-05-19

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