CN1025947C - Method for combining composite stainless steel plate with continuous cast bloom - Google Patents
Method for combining composite stainless steel plate with continuous cast bloom Download PDFInfo
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- CN1025947C CN1025947C CN 92110428 CN92110428A CN1025947C CN 1025947 C CN1025947 C CN 1025947C CN 92110428 CN92110428 CN 92110428 CN 92110428 A CN92110428 A CN 92110428A CN 1025947 C CN1025947 C CN 1025947C
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- compound
- plate
- stainless steel
- explosive
- compound plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/06—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of high energy impulses, e.g. magnetic energy
- B23K20/08—Explosive welding
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- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The present invention relates to a method for manufacturing a metal composite plate, particularly to a method for combining a composite stainless steel plate on a continuous casting bloom. The present invention is characterized in that the problems that the mechanical property of a continuous casting bloom is poor and the prior art can not combine a large composite ratio stainless steel plate by methods, such as stratification combination, the selection of proper explosive proportioning and a gap between the composite plate and a base plate, etc. on the basis of the existing explosion welding method. The present invention creates conditions for the mass production of the composite stainless steel plates with large area and large composite ratio. The present invention can be widely applied to petroleum industry, chemical industry, light industry, aerospace industry, etc.
Description
The present invention relates to a kind of preparation method of composite metal plate.
Make the method for stainless steel clad plate at present, mainly contain following several: 1. on the finished product steel plate with the direct composite stainless steel plate of explosion method, because the corrosion resistant plate restriction of opening the width of cloth can only be adopted many corrosion resistant plates splicings, seam has caused surface smoothness poor, and crackle is easily arranged.2. with soldering and sealing around corrosion resistant plate and the steel billet, after vacuumizing, by heating rolling, make corrosion resistant plate and steel plate compound, this method combined strength bination is low, and shear strength is also very low.3. billet rolling is arrived 50-60mm thickness, eliminate the as-cast structure in the steel billet, with explosion method that corrosion resistant plate is compound then, because single face uni-tension rolling, composite plate easily take place to curl, so two stainless one sides of composite plate are relative, ply rolling is carried out with interleaving agent in the centre.The composite plate of Zhi Zuoing in this way, surface smoothness is very poor, and area also is subjected to certain limitation, along with the continuous development of producing, oil, chemical industry, industry such as light industry and space flight needs the stainless steel clad plate of a large amount of big compound ratios of large tracts of land, through effort in a few years, Shoudu Iron and Steel Co has solved single face uni-tension rolling (Asymmetric Rolling) difficult problem, the single face uni-tension rolling can be produced the big specification composite plate of high-quality, needs for this reason to realize on continuous casting billet that the stainless steel of big compound ratio is compound, and the compound base of rolling needs is provided, the problem to be solved in the present invention that Here it is, its difficult point is: though 1. continuous casting billet but still is in half as-cast structure, its poor mechanical properties through cogging; 2. the stainless steel double layer thickness is usually greater than 18mm, and it is compound to adopt existing explosive method to carry out, and is not that the continuous casting billet matrix is burst, and is exactly that combined strength bination is not enough, and recombination rate does not reach requirement.
The purpose of this invention is to provide a kind of decked explosion, and with suitable dose proportioning compound big thickness stainless steel compound plate on continuous casting billet, with the method for the stainless steel clad plate of making the big compound ratio of large tracts of land.
For achieving the above object; the present invention has taked following method: a kind of method of composite stainless steel plate; it is that substrate is positioned on the sand basis; placing between stainless steel compound plate and described substrate makes both keep the supporter of certain interval; on described compound plate, place the buffer protection layer; explosive and detonator are placed on the described protective layer; ignite described detonator; it is characterized in that: described substrate is a continuous casting billet, and described compound plate goes out 10-30mm greatly than the every limit of described substrate, and the gap between described compound plate and the substrate is the doubly thickness of described compound plate of 1-1.2; described explosive is the ammonium nitrate-fuel oil mixture that contains diesel oil 6%-10%; the amount of described explosive is the doubly weight of described compound plate of 0.3-0.5, and described compound plate thickness divides two-layer compound during greater than 18mm; after ground floor is compound; carry out 100% flaw detection, postwelding is repaiied at not compound place, it is compound to carry out the second layer again.
For guaranteeing composite quality, by the size fluting of described substrate, described groove depth is the thickness of 50-70% compound plate on the described compound plate, and groove width is 4-6mm.
Described explosive also can adopt rock explosive+30%NaCl No. 70%2.
The present invention is owing to the method that adopts at the compound big thickness stainless steel compound plate of continuous casting billet higher slice, for the stainless steel clad plate of producing the big compound ratio of large tracts of land in enormous quantities has been created condition.Owing to adopt the design of suitable explosive consumption and compound plate greater than substrate, make continuous casting billet can produce neither that matrix damages or the edge is pulled, guarantee that again combined strength bination and recombination rate reach requirement, simultaneously owing to the design of having taked on compound plate, to slot, explode compound after, the redundance of compound plate can cut off automatically.The composite continuous casting base that adopts the present invention to make can be widely used in oil through rolling, and chemical industry is in the industries such as light industry and space flight.
Embodiments of the present invention is described in detail below in conjunction with accompanying drawing.
Accompanying drawing 1 is the relative position schematic diagram of various materials before the cap sensitive of the present invention.
As shown in Figure 1: a compound block length 1800mm on continuous casting billet, wide 1400mm, thickness are the stainless steel of 22mm.Earlier with the thickness pad on sand basis 2 to more than the 500mm, and do not have stone greater than φ 20, continuous casting billet 1 is placed on the sand basis 2, on continuous casting billet 1, put the folding aluminium flake of several warps or other has certain rigidity but more frivolous supporter 4.On supporter 4, place the stainless steel compound plate 3 that 10mm is thick.The height of supporter 4, just the gap between compound plate 3 and the substrate 1 is 10mm.The staggered buffer protection layer of forming 6 of two-layer butter and two-layer malthoid is set above the compound plate 3.Placing weight on the second road malthoid is the ammonium nitrate-fuel oil mixture 7 that 79kg contains diesel oil 6%-10%, on explosive 7, insert detonator 8, detonating primer 8 then, behind explosive charge, powerful explosive force will produce one powerful jet between compound plate 3 and substrate 1, promptly wash away the oxide layer on two-ply 3,1 apparent surface, and push supporter 4 open, it is closely compound with substrate 1 to promote compound plate 3, then the ground floor compound plate is carried out 100% flaw detection, if any not compound part, repairing postwelding, to carry out the second time more compound.Compound tense for the second time, the thickness of compound plate 3 is 12mm, the gap between compound plate and the substrate is 12mm, the consumption of explosive is 96kg, and all the other steps etc. are all with for the first time compound identical, after twice compound finishing, in four jiaos of usefulness knot 506 welding rod sections weldering of compound base, to strengthen edge strength.
In the above-described embodiments, the gap 5 between stainless steel compound plate 3 and the continuous casting billet 1 can change in the scope of 1-1.2 times of compound plate 3 thickness.The buffer protection layer also can adopt alternate manner or material, and the dose of explosive can change in the scope of 0.3-0.5 compound plate 3 weight doubly, and explosive 7 also can adopt 70% No. 2 rock explosive+30%NaCl or other explosive.
The thickness that generally needs compound stainless steel compound plate 3 can adopt one deck blast compound during less than 18mm, when surpassing 18mm when thick, should divide two-layer blast compound, and second layer complex method is the same with the ground floor complex method, and its lift height can be with reference to following numerical value:
Compound bed thickness ground floor composite thickness second layer composite thickness
(mm) (mm) (mm)
18 8 10
20 10 10
22 10 12
24 10 14
26 12 14
Pull for preventing that the explosion time unloading from drawing with the edge, compound plate 3 areas should be greater than the area of substrate 1, and about every limit goes out 10-30mm greatly, and the size of pressing substrate 1 on compound plate 3 is with carbon arc air gouging fluting 9, groove 9 is the thickness of 50-70% compound plate 3 deeply, groove 9 is wide be 4-6mm(as shown in Figure 2).The redundance of compound plate 3 is excised automatically when blast is finished like this.
Claims (3)
1; a kind of method of composite stainless steel plate; it is that substrate 1 is positioned on the sand basis 2; placing between stainless steel compound plate 3 and described substrate 1 makes both keep the supporter 4 of certain interval 5; on described compound plate 3, place buffer protection layer 6; explosive 7 and detonator 8 are placed on the described protective layer 6; ignite described detonator 8; it is characterized in that: described substrate 1 is a continuous casting billet; described compound plate 3 goes out 10-30mm greatly than described substrate 1 every limit; gap 5 between described compound plate 3 and the substrate 1 is the thickness of the doubly described compound plate 3 of 1-1.2, and described explosive 7 is for containing the ammonium nitrate-fuel oil mixture of diesel oil 6%-10%, and the amount of described explosive 7 is the weight of the doubly described compound plate 3 of 0.3-0.5; described compound plate 3 thickness are during greater than 18mm; branch is two-layer compound, after ground floor is compound, carries out 100% flaw detection; postwelding is repaiied at not compound place, and it is compound to carry out the second layer again.
2, the method for a kind of composite stainless steel plate as claimed in claim 1 is characterized in that: by the size fluting of described substrate 1, described groove depth is the thickness of 50-70% compound plate on the described compound plate 3, and groove width is 4-6mm.
3, the method for a kind of composite stainless steel plate as claimed in claim 1 is characterized in that: described explosive 7 also can adopt rock explosive+30%NaCl No. 70%2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92110428 CN1025947C (en) | 1992-09-18 | 1992-09-18 | Method for combining composite stainless steel plate with continuous cast bloom |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92110428 CN1025947C (en) | 1992-09-18 | 1992-09-18 | Method for combining composite stainless steel plate with continuous cast bloom |
Publications (2)
Publication Number | Publication Date |
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CN1074159A CN1074159A (en) | 1993-07-14 |
CN1025947C true CN1025947C (en) | 1994-09-21 |
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CN 92110428 Expired - Fee Related CN1025947C (en) | 1992-09-18 | 1992-09-18 | Method for combining composite stainless steel plate with continuous cast bloom |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100364710C (en) * | 2005-08-31 | 2008-01-30 | 江苏大学 | Laser blasting explosion type welding method and apparatus |
Families Citing this family (9)
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CN1071617C (en) * | 1996-10-24 | 2001-09-26 | 北京矿务局爆炸加工厂 | Method for once explosive welding double-deck stainless steel on billet |
CN100408247C (en) * | 2006-03-13 | 2008-08-06 | 洛阳双瑞金属复合材料有限公司 | Production of Hastelloy B-3 composite material of steel and metal |
CN100457359C (en) * | 2006-08-28 | 2009-02-04 | 山西太钢不锈钢股份有限公司 | Clad steel plate manufacturing method using explosive welding and application thereof in linear motor |
CN101607344B (en) * | 2009-07-30 | 2012-06-13 | 淮北钛钴新金属有限公司 | Compound welding method of simultaneously explosive welding of multiple local parts in metal explosive welding |
CN102814586B (en) * | 2012-08-02 | 2014-08-13 | 洛阳双瑞金属复合材料有限公司 | Method for manufacturing large and thick rare precious metal explosion-clad steel plate |
CN109048110A (en) * | 2018-09-27 | 2018-12-21 | 舞钢神州重工金属复合材料有限公司 | Wide format ferritic stainless steel Explosive Welding production technology |
CN110814061A (en) * | 2019-10-22 | 2020-02-21 | 洛阳双瑞金属复合材料有限公司 | Manufacturing method of corrosion-resistant metal composite plate for construction industry |
CN110788137B (en) * | 2019-11-20 | 2022-04-05 | 太原科技大学 | Method for preparing metal composite plate by using as-cast blank |
CN114160952A (en) * | 2022-01-13 | 2022-03-11 | 安徽理工大学 | Foil plate explosive welding device with additional pressure transfer layer |
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1992
- 1992-09-18 CN CN 92110428 patent/CN1025947C/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100364710C (en) * | 2005-08-31 | 2008-01-30 | 江苏大学 | Laser blasting explosion type welding method and apparatus |
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CN1074159A (en) | 1993-07-14 |
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