CN102593432A - Mixing control method and device of lead-acid storage battery - Google Patents
Mixing control method and device of lead-acid storage battery Download PDFInfo
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- CN102593432A CN102593432A CN2012100259676A CN201210025967A CN102593432A CN 102593432 A CN102593432 A CN 102593432A CN 2012100259676 A CN2012100259676 A CN 2012100259676A CN 201210025967 A CN201210025967 A CN 201210025967A CN 102593432 A CN102593432 A CN 102593432A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses a mixing control method and device of a lead-acid storage battery. The mixing control method comprises the following steps of: step A, presetting a range threshold value of mixing temperature; step B, obtaining practical mixing temperature of the interior of a mixing machine through measurement; step C, comparing the practical mixing temperature with the range threshold value of the mixing temperature, and starting a step D if the practical mixing temperature is within the range threshold value of the mixing temperature, otherwise, returning to the step B; and step D, controlling an exhaust fan connected with the mixing machine to start. According to the mixing control method and device of the lead-acid storage battery, disclosed by the invention, temperature monitoring during mixing is realized, and functions of the exhaust fan of automatically opening according to mixing temperature are realized; and compared with the prior art, the method and device have the advantages that the work quantity of labors is reduced on the one hand, and mixing temperature and time are exactly controlled according to a temperature measurer on the other hand, thus influence on the mixing quality due to inexact control on the mixing temperature and time is avoided and the capacity of the lead-acid storage battery is ensured.
Description
Technical field
The present invention relates to the lead acid accumulator field, relate in particular to reaching and the cream device of a kind of lead acid accumulator with the cream control method.
Background technology
Pole plate plays decisive role as the core of lead acid accumulator to its charge-discharge performance, so require very strict to the quality of production of pole plate.Usually according to different filling modes; Accumulator plate is divided into paste spread type, tubular type and forms formula; The still grid type plate that present domestic use is more, though in the production process of grid type plate and the cream operation lead plaster process that generates plate active material be the key link of decision coated plate quality.Temperature is the key factor of influence and cream quality; Lead plaster possibly generate different materials under the different temperature scope; Facts have proved and the cream process in require temperature reach 67 ± 2 ℃ and keep 2～4 minutes after, need artificially extractor fan to be opened the stirring of lowering the temperature; Because high temperature and cream are easy to generate four basic lead sulphates for a long time, influence the capacity of lead acid accumulator.Yet the people is a method complex operation not only of opening extractor fan, has strengthened workman's the amount of labour, and has been difficult to accurately control and cream temperature and time, maybe be to exerting an influence with the cream quality, thus influence capacity of lead acid battery.
Summary of the invention
The technical problem underlying that the present invention will solve is, provide a kind of save the amount of labour and improve processing quality lead acid accumulator with the cream control method and with the cream device.
For solving the problems of the technologies described above, the present invention a kind of lead acid accumulator is provided with the cream control method, may further comprise the steps: steps A: the scope threshold values of preset and cream temperature; Step B:, obtain reality and cream temperature in the paste mixing machine through measuring; Step C: said reality and cream temperature and said compared with the scope threshold values cream temperature, if said reality and cream temperature then get into step D, otherwise get back to step B in the scope threshold values of said and cream temperature; Step D: the extractor fan that control links to each other with said paste mixing machine is opened.
Wherein, among the said step B, through measure a plurality of diverse locations in the said paste mixing machine with the cream temperature, and average and obtain reality and the cream temperature in the said paste mixing machine.
Among the said step D, the concrete grammar that the extractor fan that control links to each other with said paste mixing machine is opened is: control said extractor fan and open in certain back of setting aside some time.
In the said steps A and the scope threshold values of cream temperature be 67 ± 2 ℃.
The present invention also protected a kind of lead acid accumulator with the cream device, comprise paste mixing machine and the extractor fan that links to each other with said paste mixing machine, also comprise temperature control transformation device and at least one temperature meter; Said temperature meter is arranged in the said paste mixing machine; Said temperature control transformation device links to each other with extractor fan with said temperature meter; Be used for scope threshold values preset and the cream temperature; And be used for measurement through said temperature meter, after the reality and cream temperature in the acquisition paste mixing machine, compare with the scope threshold values cream temperature with said; If said reality and cream temperature in the scope threshold values of said and cream temperature, are then controlled said extractor fan and are opened.
Preferably, said temperature meter has a plurality of, is separately positioned on the diverse location in the said paste mixing machine.
Further, also comprise electromagnetically operated valve, said extractor fan comprises air draft pipe, and the opening end of said air draft pipe is provided with cylinder, and said electromagnetically operated valve is installed on the said cylinder, and links to each other with said temperature control transformation device.
Among a kind of embodiment, said temperature meter is the infrared temperature tester.
The air draft pipe of said extractor fan has circular cross-section.
The air draft fan leaf place of said air draft pipe increases Movable valve.
The invention has the beneficial effects as follows: lead acid accumulator of the present invention with the cream control method and with the cream device realized with the cream process in monitoring temperature; And the function that has realized extractor fan basis and the automatic unlatching of cream temperature; Compare with artificial mode of opening extractor fan in the prior art; Reduced workman's the amount of labour on the one hand, on the other hand, can accurately control and the cream temperature and time through temperature meter; Avoid and the inaccurate influence of cream temperature and time control, thereby guaranteed capacity of lead acid battery producing with the cream quality.
Description of drawings
Fig. 1 be an embodiment of the present invention lead acid accumulator with the cream schematic representation of apparatus.
Embodiment
Combine accompanying drawing that the present invention is done further explain through embodiment below.
May further comprise the steps of the lead acid accumulator of one embodiment of the present invention with the cream control method:
At first; The scope threshold values of preset and cream temperature in the temperature control transformation device is for example when requiring temperature to reach 67 ± 2 ℃ in practical experience and the cream process; Need to open extractor fan stirrings of lowering the temperature, the scope threshold values that therefore this and cream temperature can be set is 67 ± 2 ℃.
After beginning with cream; Utilization is provided with the temperature that a plurality of temperature meters that are arranged on diverse location in the paste mixing machine are measured diverse location in the paste mixing machine; For example adopt that 10 infrared temperature testers measure 10 diverse locations in the paste mixing machines with the cream temperature, in these transfer of data to the temperature control transformation device, and be presented on the screen of paste mixing machine; Temperature control transformation device is got 10 mean values with the cream temperature and is obtained reality and cream temperature in the paste mixing machine through calculating.
Then; Temperature control transformation device compares with cream temperature and the preset scope threshold values with the cream temperature actual, if actual and cream temperature with the scope threshold values of cream temperature in, if for example reality and cream temperature are not less than 67-2 ℃ and be not more than 67+2 ℃; Then control the extractor fan unlatching that links to each other with paste mixing machine paste mixing machine is carried out the exhausting cooling; Preferably, the may command extractor fan is for example opened after 2～4 minutes after certain setting aside some time; If with the cream actual temperature not with the scope threshold values of cream temperature in, then continue to measure.In addition; As required, if after extractor fan is opened, temperature control transformation device also can continue to obtain reality and the cream temperature in the paste mixing machine through the measurement of temperature meter; And when judging that this reality and cream temperature are lower than scope threshold values preset and the cream temperature, control extractor fan and close.
As shown in Figure 1, the present invention also protected a kind of lead acid accumulator that is used to realize above control method with the cream device, comprise paste mixing machine 1,1 extractor fan, temperature control transformation device 3, electromagnetically operated valve and at least one temperature meter 2 link to each other with paste mixing machine.Wherein, a plurality of temperature meters 2 are arranged in the paste mixing machine 1, preferably use the infrared temperature tester, its convenient installation and the certainty of measurement height.Temperature control transformation device 3 can integrated PLC and program converter; PLC is used to realize whole control process; Also temperature controllable measuring appliance 2 data measured are presented on the paste mixing machine 1, and program converter is used for program that temperature meter data measured conversion of signals is opened for the control extractor fan.Temperature control transformation device 3 links to each other with extractor fan with temperature meter 2; According to above description, it is used for scope threshold values preset and the cream temperature, and is used for the measurement through temperature meter 2; After obtaining the reality and cream temperature in the paste mixing machine 1; Compare with scope threshold values with the cream temperature, if actual and cream temperature with the scope threshold values of cream temperature in, then control the extractor fan unlatching.Extractor fan comprises air draft pipe 4; Its opening end is provided with cylinder 41; Electromagnetically operated valve is arranged on the cylinder 41 and with temperature control transformation device 3 and links to each other, and is used for opening or closing cylinder 41 according to the instruction of temperature control transformation device 3, thereby opens air draft pipe 4 stirring of lowering the temperature.
In addition, the air draft pipe 4 of the extractor fan of this execution mode has circular cross-section, compares with square-section of the prior art, has removed the dead angle, is convenient to clear up the lead skim of deposition more, avoids stopping up air pipe.Further; The air draft fan leaf place of air draft pipe 4 also increases Movable valve; Be used for diminishing or during variation, checking in time whether air draft pipe 4 has phenomenon of blocking, simultaneously in the exhausting effect; Also can open the lead plaster of Movable valve cleaning air draft pipe 4 inside on the air draft pipe 4, till the exhausting effect is recovered.
Above content is to combine concrete execution mode to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, can also make some simple deduction or replace, all should be regarded as belonging to protection scope of the present invention.
Claims (10)
- A lead acid accumulator with the cream control method, it is characterized in that, may further comprise the steps:Steps A: preset scope threshold values with the cream temperature;Step B:, obtain reality and cream temperature in the paste mixing machine through measuring;Step C: said reality and cream temperature and said compared with the scope threshold values cream temperature, if said reality and cream temperature then get into step D, otherwise get back to step B in the scope threshold values of said and cream temperature;Step D: the extractor fan that control links to each other with said paste mixing machine is opened.
- 2. the method for claim 1 is characterized in that, among the said step B, through measure a plurality of diverse locations in the said paste mixing machine with the cream temperature, and average and obtain reality and the cream temperature in the paste mixing machine.
- 3. the method for claim 1 is characterized in that, among the said step D, the concrete grammar that the extractor fan that control links to each other with said paste mixing machine is opened is: control said extractor fan and open in certain back of setting aside some time.
- 4. like each described method in the claim 1 to 3, it is characterized in that, in the said steps A and the scope threshold values of cream temperature be 67 ± 2 ℃.
- A lead acid accumulator with the cream device, comprise paste mixing machine and the extractor fan that links to each other with said paste mixing machine, it is characterized in that, also comprise temperature control transformation device and at least one temperature meter;Said temperature meter is arranged in the said paste mixing machine;Said temperature control transformation device links to each other with extractor fan with said temperature meter; Be used for scope threshold values preset and the cream temperature; And be used for measurement through said temperature meter, after the reality and cream temperature in the acquisition paste mixing machine, compare with the scope threshold values cream temperature with said; If said reality and cream temperature in the scope threshold values of said and cream temperature, are then controlled said extractor fan and are opened.
- 6. device as claimed in claim 5 is characterized in that said temperature meter has a plurality of, is separately positioned on the diverse location in the said paste mixing machine.
- 7. device as claimed in claim 5 is characterized in that, also comprises electromagnetically operated valve, and said extractor fan comprises air draft pipe, and the opening end of said air draft pipe is provided with cylinder, and said electromagnetically operated valve is installed on the said cylinder, and links to each other with said temperature control transformation device.
- 8. device as claimed in claim 5 is characterized in that, said temperature meter is the infrared temperature tester.
- 9. device as claimed in claim 5 is characterized in that the air draft pipe of said extractor fan has circular cross-section.
- 10. device as claimed in claim 9 is characterized in that, the air draft fan leaf place of said air draft pipe increases Movable valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210025967.6A CN102593432B (en) | 2012-02-07 | 2012-02-07 | Mixing control method and device of lead-acid storage battery |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210025967.6A CN102593432B (en) | 2012-02-07 | 2012-02-07 | Mixing control method and device of lead-acid storage battery |
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| CN102593432A true CN102593432A (en) | 2012-07-18 |
| CN102593432B CN102593432B (en) | 2015-07-08 |
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| CN201210025967.6A Active CN102593432B (en) | 2012-02-07 | 2012-02-07 | Mixing control method and device of lead-acid storage battery |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103529877A (en) * | 2013-09-25 | 2014-01-22 | 超威电源有限公司 | Method for controlling charging and discharging temperatures of storage battery |
| CN107665005A (en) * | 2017-09-26 | 2018-02-06 | 安徽轰达电源有限公司 | A kind of automation paste mixing machine control system and its method prepared for lead plaster |
| CN108870996A (en) * | 2018-06-20 | 2018-11-23 | 天能电池集团（安徽）有限公司 | Lead plaster pot temperature control device and its system based on infrared temperature |
| CN109103450A (en) * | 2018-08-01 | 2018-12-28 | 天能电池(芜湖)有限公司 | A kind of control method for air door for extending lead plaster high temperature and holding time |
| CN109634206A (en) * | 2018-12-25 | 2019-04-16 | 天能电池(芜湖)有限公司 | A kind of mixing paste process monitoring record PLC device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2752972Y (en) * | 2004-12-03 | 2006-01-18 | 江苏三环实业股份有限公司 | Full-automatic paste mixing machine |
| CN201361247Y (en) * | 2008-11-28 | 2009-12-16 | 山东三铭国际机械有限公司 | Medicine extracting machine for pneumatically stirring and squeezing |
-
2012
- 2012-02-07 CN CN201210025967.6A patent/CN102593432B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2752972Y (en) * | 2004-12-03 | 2006-01-18 | 江苏三环实业股份有限公司 | Full-automatic paste mixing machine |
| CN201361247Y (en) * | 2008-11-28 | 2009-12-16 | 山东三铭国际机械有限公司 | Medicine extracting machine for pneumatically stirring and squeezing |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103529877A (en) * | 2013-09-25 | 2014-01-22 | 超威电源有限公司 | Method for controlling charging and discharging temperatures of storage battery |
| CN107665005A (en) * | 2017-09-26 | 2018-02-06 | 安徽轰达电源有限公司 | A kind of automation paste mixing machine control system and its method prepared for lead plaster |
| CN108870996A (en) * | 2018-06-20 | 2018-11-23 | 天能电池集团（安徽）有限公司 | Lead plaster pot temperature control device and its system based on infrared temperature |
| CN109103450A (en) * | 2018-08-01 | 2018-12-28 | 天能电池(芜湖)有限公司 | A kind of control method for air door for extending lead plaster high temperature and holding time |
| CN109634206A (en) * | 2018-12-25 | 2019-04-16 | 天能电池(芜湖)有限公司 | A kind of mixing paste process monitoring record PLC device |
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| Publication number | Publication date |
|---|---|
| CN102593432B (en) | 2015-07-08 |
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Address after: 235100, Privet Drive, Suixi Economic Development Zone, Huaibei, Anhui, 1 Patentee after: ANHUI LIPULASI POWER SUPPLY TECHNOLOGY CO., LTD. Address before: 235100, Privet Drive, Suixi Economic Development Zone, Huaibei, Anhui, 1 Patentee before: Anhui Leoch Battery Technology Co., Ltd. |
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Denomination of invention: Mixing control method and device of lead-acid storage battery Effective date of registration: 20181024 Granted publication date: 20150708 Pledgee: Huizhou Merchants Bank, Huaihai branch, Huaibei Pledgor: ANHUI LIPULASI POWER SUPPLY TECHNOLOGY CO., LTD. Registration number: 2018340000571 |
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Date of cancellation: 20191119 Granted publication date: 20150708 Pledgee: Huizhou Merchants Bank, Huaihai branch, Huaibei Pledgor: ANHUI LIPULASI POWER SUPPLY TECHNOLOGY CO., LTD. Registration number: 2018340000571 |