CN102590332A

CN102590332A - Bracket of flaw detection, demagnetization and cleaning integrated machine for bearing and rotary observation device

Info

Publication number: CN102590332A
Application number: CN2012100575090A
Authority: CN
Inventors: 汪宏富
Original assignee: SHEYANG COUNTY HONGFENG TONGYONG DETECTION EQUIPMENT CO Ltd
Current assignee: SHEYANG COUNTY HONGFENG TONGYONG DETECTION EQUIPMENT CO Ltd
Priority date: 2012-03-07
Filing date: 2012-03-07
Publication date: 2012-07-18
Anticipated expiration: 2032-03-07
Also published as: CN102590332B

Abstract

The invention relates to a bracket of a flaw detection, demagnetization and cleaning integrated machine for a bearing and a rotary observation device. The bracket is characterized in that a bearing ring is sleeved and matched on the bracket; the bracket is matched on a gear tray; the gear tray is movably matched in a central hole of the bracket through a hollow shaft arranged below the gear tray; two sides on the bottom surface of the bracket are respectively and fixedly arranged at two ends of a plurality of rollers of two conveying chains through a plurality of L-shaped clamps; the rollers of the two conveying chains are matched onto a chain rail; the chain rail is fixedly arranged on a conveying chain bracket which is fixedly arranged on a stand; rotary observation stations are also arranged on conveying lines of the conveying chains; and after the rotary observation stations are arranged on magnetic powder inspection stations, devices for driving the gear tray to rotate are arranged on the rotary observation stations. According to the bracket, the labor intensity of workers in the processes of flaw detection, demagnetization and cleaning of the bearing is remarkably reduced and the production efficiency of an observation and check station is increased; and workpieces are effectively magnetized to the maximum extent in the magnetizing process, so that the missed detection, which is caused as the bracket is not properly supported and used, is reduced.

Description

Bearing flaw detection, demagnetization, the carriage that cleans all-in-one and rotation finder

Technical field:

The present invention relates to a kind of Non-Destructive Testing machinery, relate in particular to a kind of bearing flaw detection, demagnetization, the carriage that cleans all-in-one and rotation finder.

Background technology:

The bearing flaw detection of prior art, demagnetization, cleaning are the split operation, and the flaw detection carriage is a stationary structure; Observation station originally; Be to lean on artificial hand to rotate observation by observing or wear the rod picking-up, this observation method of inspection can cause the magnetic trace wearing and tearing of workpiece to be detected; Can form omission; Because complex operation has strengthened working strength of workers, the place is unclean on every side also can to make the magnetic flaw detection ink water clock cause lathe and lathe simultaneously.

Summary of the invention

The object of the present invention is to provide a kind of above-mentioned prior art shortcoming of overcoming; Can significantly alleviate bearing labor strength in flaw detection, demagnetization, cleaning process; Ability improves observation testing station production efficiency; Can make workpiece in magnetic history to greatest extent by effective magnetizing, can significantly reduce a kind of bearing flaw detection, demagnetization, the carriage that cleans all-in-one and the rotation finder of omission.

For realizing above-mentioned purpose, the technical scheme that the present invention adopted is: this bearing flaw detection, demagnetization, the carriage that cleans all-in-one and rotation finder comprise mechanical arm handling equipment, chain transport; The chain transport comprises a pair of principal and subordinate's movable sprocket that fits on the frame; Principal and subordinate's movable sprocket is moved thereby drive the chain that fits on principal and subordinate's movable sprocket by sprocket wheel speed reducer output shaft driven in rotation, on chain, is furnished with several workpiece bearing snares to be detected; On the pipeline of chain, be provided with magnetic powder inspection station, washing station, demagnetization station; It is characterized in that: the bearing snare fits over above the support, and support fits over above the gear pallet, and the xsect of gear pallet is " T " font and is provided with central through hole; Major part wheel disc periphery at the gear pallet is provided with the gear teeth; Set tubular shaft was movingly in the center pit of carriage below the gear pallet passed through, and both sides, carriage bottom surface are separately fixed at two of two several rollers of chain through several " L " shape cards, and the roller of two chains fits over above the chain rail; The chain rail is fixed on the carrier chain support, and the carrier chain support is fixed on the frame; On the pipeline of chain, also be provided with to rotate and observe station, after rotation observation station is located at the magnetic powder inspection station, observes station and be provided with the device that the driven wheel pallet rotates;

Described a kind of bearing flaw detection, demagnetization, the carriage that cleans all-in-one and rotation finder is characterized in that: be provided with the circumferential race of ball below the gear pallet and between above the carriage, in raceway, be furnished with several balls;

Described a kind of bearing flaw detection, demagnetization, the carriage that cleans all-in-one and rotation finder; It is characterized in that: the device that said driven wheel pallet rotates; Be on the frame of rotating observation station one side, to be fixed with the buncher support; On the buncher support, be fixed with buncher, bearing seat, on the PTO of buncher, be fixed with driving gear, on bearing seat, be fixed with the idle wheel that is meshed with driving gear; Reach when rotate observing station when the gear pallet runs to, idle wheel can be meshed with the gear teeth of gear pallet;

The present invention's beneficial effect compared with prior art:

This carriage has significantly alleviated bearing working strength of workers in flaw detection, demagnetization, cleaning process, owing to be provided with the rotation finder, has improved the production efficiency of observing testing station; Owing to adopt the wedge shape supporting structure, reduced blocking of workpiece again in workpiece bearing to be detected bottom, make workpiece in magnetic history farthest by effective magnetizing, reduced the omission that forms because of the bracket support improper use; After the rotation finder of this all-in-one has solved bearing flaw detection in decades, hold up the magnetic trace wearing and tearing that methods such as rotating observation causes owing to adopt artificial hand to take observation or wear rod, and the omission phenomenon that causes.

Description of drawings:

Fig. 1 is that A-A among Fig. 2 is to sectional view;

Fig. 2 is Fig. 1 vertical view;

Among the figure:

1. chain, 2. carriage, 3. gear pallet, 4. support, 5. bearing snare, 6. ball, 7. idle wheel, 8. driving gear, 9. buncher, 10. buncher support, 11. carrier chain supports, 12. bearing seats, 15. chain rails, 16. frames.

Embodiment:

Describe one embodiment of the present of invention in detail below in conjunction with accompanying drawing:

The present invention includes mechanical arm handling equipment, chain transport, the chain transport comprises a pair of principal and subordinate's movable sprocket that fits on the frame 16, and principal and subordinate's movable sprocket is moved thereby drive the chain that fits on principal and subordinate's movable sprocket by sprocket wheel speed reducer output shaft driven in rotation; On chain, be furnished with several workpiece bearing snares 5 to be detected, on the pipeline of chain, be provided with magnetic powder inspection station, washing station, demagnetization station;

Shown in Fig. 1-2; Bearing snare 5 fits over above the support 4, and support 4 fits over above the gear pallet 3, and the xsect of gear pallet 3 is " T " font and is provided with central through hole; Major part wheel disc periphery at gear pallet 3 is provided with the gear teeth; Set tubular shaft was movingly in the center pit of carriage 2 below gear pallet 3 passed through, and both sides, carriage 2 bottom surface are separately fixed at two of two chain 1 several rollers through several " L " shape cards, and the roller of two chains 1 fits over above the chain rail 15; Chain rail 15 is fixed on the carrier chain support 11, and carrier chain support 11 is fixed on the frame 16; On the pipeline of chain, also be provided with to rotate and observe station, after rotation observation station is located at the magnetic powder inspection station, observes station and be provided with the device that driven wheel pallet 3 rotates;

The device that said driven wheel pallet 3 rotates; Be on the frame 16 of rotating observation station one side, to be fixed with buncher support 10; On buncher support 10, be fixed with buncher 9, bearing seat 12; On the PTO of buncher 9, be fixed with driving gear 8, on bearing seat 12, be fixed with the idle wheel 7 that is meshed with driving gear 8; When 3 operations of gear pallet arrived rotation observation station, idle wheel 7 can be meshed with the gear teeth of gear pallet 3;

Another embodiment of the present invention is:

Be provided with the circumferential race of ball 6 below said gear pallet 3 and between above the carriage 2, in raceway, be furnished with several balls 6, it is more flexible that its structure such as thrust ball bearing structure, this structure make that gear pallet 3 rotates; All the other structures are the same;

The course of work:

This chain pipeline is an intermittent delivery, whenever is transported to a station and stops, and treats to readvance after this station course of work finishes, and the bearing ring on the transport carrier 25 is flowed to next station; When the bearing ring on the transport carrier 25 moves to the detection of observation station after magnetic powder inspection; Buncher 9 work; The driving gear 8 of being joined on buncher 9 PTOs rotates, and driving gear 8 drives idle wheel 7 and rotates, and rotates through idle wheel 7 driven gear pallets 3; The workpiece bearing snare 5 to be detected of joining is above that rotated thereupon together, thus handled easily personnel survey.

Claims

1. a bearing is detected a flaw, demagnetizes, is cleaned the carriage of all-in-one and rotates finder; Comprise mechanical arm handling equipment, chain transport; The chain transport comprises a pair of principal and subordinate's movable sprocket that fits on the frame (16); Principal and subordinate's movable sprocket is moved thereby drive the chain that fits on principal and subordinate's movable sprocket by sprocket wheel speed reducer output shaft driven in rotation, on chain, is furnished with several workpiece bearing snares to be detected (5); On the pipeline of chain, be provided with magnetic powder inspection station, washing station, demagnetization station; It is characterized in that: bearing snare (5) fits over above the support (4), and support (4) fits over above the gear pallet (3), and the xsect of gear pallet (3) is " T " font and is provided with central through hole; Major part wheel disc periphery at gear pallet (3) is provided with the gear teeth; Set tubular shaft was movingly in the center pit of carriage (2) below gear pallet (3) passed through, and carriage (2) both sides, bottom surface are separately fixed at two of several rollers of two chains (1) through several " L " shape cards, and the roller of two chains (1) fits over above the chain rail (15); Chain rail (15) is fixed on the carrier chain support (11), and carrier chain support (11) is fixed on the frame (16); On the pipeline of chain, also be provided with to rotate and observe station, after rotation observation station is located at the magnetic powder inspection station, observes station and be provided with the device that driven wheel pallet (3) rotates.

2. a kind of bearing flaw detection according to claim 1, demagnetization, the carriage that cleans all-in-one and rotation finder; It is characterized in that: the circumferential race that is provided with ball (6) below gear pallet (3) and between above the carriage (2); In raceway, are furnished with several balls (6), like the thrust ball bearing structure.

3. a kind of bearing flaw detection according to claim 1, demagnetization, the carriage that cleans all-in-one and rotation finder; It is characterized in that: the device that said driven wheel pallet (3) rotates; Be on the frame (16) of rotating observation station one side, to be fixed with buncher support (10); On buncher support (10), be fixed with buncher (9), bearing seat (12); On the PTO of buncher (9), be fixed with driving gear (8), on bearing seat (12), be fixed with the idle wheel (7) that is meshed with driving gear (8); When gear pallet (3) operation arrived rotation observation station, idle wheel (7) can be meshed with the gear teeth of gear pallet (3).