CN102585979A - Anti-rust cutting emulsified oil for cast iron workpiece of tank engine and production method - Google Patents
Anti-rust cutting emulsified oil for cast iron workpiece of tank engine and production method Download PDFInfo
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- CN102585979A CN102585979A CN 201110451589 CN201110451589A CN102585979A CN 102585979 A CN102585979 A CN 102585979A CN 201110451589 CN201110451589 CN 201110451589 CN 201110451589 A CN201110451589 A CN 201110451589A CN 102585979 A CN102585979 A CN 102585979A
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Abstract
The invention discloses anti-rust cutting emulsified oil for a cast iron workpiece of a tank engine and a production method, wherein the anti-rust cutting emulsified oil is good in cooling performance, lubricating performance, washing performance and anti-rust performance. Raw materials are as follows, by mass percentage, 1-9% of oleic acid, 1-9% of triethanolamine, 1-8% of lead naphthenate, 1-8% of fatty acid diethanolamide, 1-6% of barium petroleum sulfonate, 8-12% of chlorcosane, 1-9% of sulphurized oil, 6-10% of isopropanol, 6-10% of kerosene, 0.1-0.2% of dimethylsilicone (X10-6) and the balance L-AN32 machine oil.
Description
Technical field
The present invention relates to a kind of metal working fluid, especially a kind of tank engine cast iron part rust-proof type cutting oil in water emulsion and working method with good cooling performance, lubricity, cleaning performance and rustless property.
Background technology
In metal cutting process, the frictional force between cutter and the workpiece can make workpiece process zone temperature rise to more than 1000 ℃, and contacted position, the uneven place of cutter and workpiece surface surface load can reach 5000N/mm
2So workpiece can cause local melting welding phenomenon when cutting.In order to reduce cutting temperature and cutting force, in metal cutting process, just must use cutting fluid, water-base cutting fluid is use always a kind of.
The tank engine cast iron part needs repeatedly the conversion lathe to carry out cut in the course of processing, and the process-cycle is longer.The existing greatest problem of employed water-base cutting fluid is exactly that antirust ability is relatively poor in the cutting process at present, makes the tank engine cast iron part under the lathe of foreground, forward the backstage lathe to, does not go up the machining front surface again corrosion just takes place.
Summary of the invention
The present invention is in order to solve the above-mentioned technical problem of existing in prior technology, a kind of tank engine cast iron part rust-proof type cutting oil in water emulsion and working method with good cooling performance, lubricity, cleaning performance and rustless property to be provided.
Technical solution of the present invention is: a kind of tank engine cast iron part rust-proof type cutting oil in water emulsion, it is characterized in that raw materials used and mass percent following:
Oleic acid 1 ~ 9%
Trolamine 1 ~ 9%
Lead naphthenate 1 ~ 8%
Fatty diglycollic amide 1 ~ 8%
Barium mahogany sulfonate 1 ~ 6%
Clorafin 8 ~ 12%
Sulfuration grease 1 ~ 9%
Virahol 6 ~ 10%
Kerosene 6 ~ 10%
Dimethyl silicone oil (X10-6) 0.1 ~ 0.2%
L-AN32 machinery oil surplus.
The working method that a kind of above-mentioned tank engine cast iron part rust-proof type cuts oil in water emulsion; It is characterized in that carrying out as follows: the L-AN32 machinery oil that will calculate weighing joins in the oil product reaction kettle; Be heated to 70 ~ 80 ℃ of agitator; Control rotating speed 40 commentaries on classics/min, barium mahogany sulfonate, clorafin, sulfuration grease, fatty diglycollic amide, lead naphthenate, oleic acid, trolamine, Virahol, the kerosene that will calculate weighing then join in the reaction kettle successively slowly, whenever add a kind of raw material and need stir 30min; All raw material adds continued and stirs 3 ~ 4H; Dimethyl silicone oil is joined again and continue in the reaction kettle to stir 3 ~ 4H, when treating that oil liquid temperature drops to room temperature, blowing filters and packages.
Optimum combination of the present invention relevant high-quality raw material, the mutual compatibility effect of each component is compared with prior art, has good cooling performance, lubricity, cleaning performance and rustless property.
Cooling performance: under the prerequisite that guarantees the cutting fluid normal working performance, thermal conductivity improves 2 ~ 3 times, and specific heat capacity improves 1 times, and vaporization heat improves 4 ~ 5 times;
Lubricity: can effectively reduce friction between rake face and smear metal and back knife face and the machined surface, wear and tear and melt, the adherent ability; Significantly reduce cutting power consumption, prolong the work-ing life of cutter, obviously improve the surface quality of machining workpieces;
Cleaning performance: when using cutting fluid, workpiece surface does not produce smear metal in small, broken bits and metal-powder the pressure that recycle pump gives all can guarantee cut in the scope of broad after;
Rustless property: not only will lathe, cutter and workpiece not produced corrosion, and the metal products after the processing is had good anti-rust properties, the rust-proof life of cast iron part surpassed for two weeks.
Embodiment
Embodiment 1:
Raw materials used and mass percent is following:
Oleic acid 1 ~ 9%
Trolamine 1 ~ 9%
Lead naphthenate 1 ~ 8%
Fatty diglycollic amide 1 ~ 8%
Barium mahogany sulfonate 1 ~ 6%
Clorafin 8 ~ 12%
Sulfuration grease 1 ~ 9%
Virahol 6 ~ 10%
Kerosene 6 ~ 10%
Dimethyl silicone oil (X10-6) 0.1 ~ 0.2%
L-AN32 machinery oil surplus.
The working method following steps are carried out: the L-AN32 machinery oil that will calculate weighing joins in the oil product reaction kettle; Be heated to 70 ~ 80 ℃ of agitator; Control rotating speed 40 commentaries on classics/min, barium mahogany sulfonate, clorafin, sulfuration grease, fatty diglycollic amide, lead naphthenate, oleic acid, trolamine, Virahol, the kerosene that will calculate weighing then join in the reaction kettle successively slowly, whenever add a kind of raw material and need stir 30min; All raw material adds continued and stirs 3 ~ 4H; Dimethyl silicone oil is joined again and continue in the reaction kettle to stir 3 ~ 4H, when treating that oil liquid temperature drops to room temperature, blowing filters and packages.
Embodiment 2:
Raw materials used and mass percent is following:
Oleic acid 5%
Trolamine 5%
Lead naphthenate 4%
Fatty diglycollic amide 4%
Barium mahogany sulfonate 3%
Clorafin 10%
Sulfuration grease 5%
Virahol 8%
Kerosene 8%
Dimethyl silicone oil (X10-6) 0.2%
L-AN32 machinery oil surplus.
Working method is with embodiment 1.
On the unit type machine with engine lathe on, with the embodiment of the invention 1,2 respectively behind the ratio thin up in concentration 7%, as the cutting oil in water emulsion of cut tank engine cast iron part.Its cooling performance, lubricity, cleaning performance and rustless property have obtained significant raising, and the rust-proof life of cast iron part surpassed for two weeks.
Claims (2)
1. tank engine cast iron part rust-proof type cutting oil in water emulsion, it is characterized in that raw materials used and mass percent following:
Oleic acid 1 ~ 9%
Trolamine 1 ~ 9%
Lead naphthenate 1 ~ 8%
Fatty diglycollic amide 1 ~ 8%
Barium mahogany sulfonate 1 ~ 6%
Clorafin 8 ~ 12%
Sulfuration grease 1 ~ 9%
Virahol 6 ~ 10%
Kerosene 6 ~ 10%
Dimethyl silicone oil (X10-6) 0.1 ~ 0.2%
L-AN32 machinery oil surplus.
2. the working method of a tank engine cast iron part rust-proof type as claimed in claim 1 cutting oil in water emulsion; It is characterized in that carrying out as follows: the L-AN32 machinery oil that will calculate weighing joins in the oil product reaction kettle; Be heated to 70 ~ 80 ℃ of agitator; Control rotating speed 40 commentaries on classics/min, barium mahogany sulfonate, clorafin, sulfuration grease, fatty diglycollic amide, lead naphthenate, oleic acid, trolamine, Virahol, the kerosene that will calculate weighing then join in the reaction kettle successively slowly, whenever add a kind of raw material and need stir 30min; All raw material adds continued and stirs 3 ~ 4H; Dimethyl silicone oil is joined again and continue in the reaction kettle to stir 3 ~ 4H, when treating that oil liquid temperature drops to room temperature, blowing filters and packages.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110451589 CN102585979A (en) | 2011-12-30 | 2011-12-30 | Anti-rust cutting emulsified oil for cast iron workpiece of tank engine and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110451589 CN102585979A (en) | 2011-12-30 | 2011-12-30 | Anti-rust cutting emulsified oil for cast iron workpiece of tank engine and production method |
Publications (1)
| Publication Number | Publication Date |
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| CN102585979A true CN102585979A (en) | 2012-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 201110451589 Pending CN102585979A (en) | 2011-12-30 | 2011-12-30 | Anti-rust cutting emulsified oil for cast iron workpiece of tank engine and production method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104130849A (en) * | 2014-07-30 | 2014-11-05 | 梧州市旺捷机械制造有限公司 | Antirust emulsified liquid for cast iron and production method thereof |
| CN104911014A (en) * | 2015-06-24 | 2015-09-16 | 安阳师范学院 | Cast iron cutting fluid |
| CN106190474A (en) * | 2016-07-13 | 2016-12-07 | 天长市润达金属防锈助剂有限公司 | A kind of oil base metalworking fluid of high rustless property |
| CN112480991A (en) * | 2020-11-27 | 2021-03-12 | 德旭新材料(佛冈)有限公司 | Lubricant as well as preparation method and application thereof |
-
2011
- 2011-12-30 CN CN 201110451589 patent/CN102585979A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104130849A (en) * | 2014-07-30 | 2014-11-05 | 梧州市旺捷机械制造有限公司 | Antirust emulsified liquid for cast iron and production method thereof |
| CN104911014A (en) * | 2015-06-24 | 2015-09-16 | 安阳师范学院 | Cast iron cutting fluid |
| CN104911014B (en) * | 2015-06-24 | 2017-09-12 | 安阳师范学院 | A kind of cast iron cuttings liquid |
| CN106190474A (en) * | 2016-07-13 | 2016-12-07 | 天长市润达金属防锈助剂有限公司 | A kind of oil base metalworking fluid of high rustless property |
| CN112480991A (en) * | 2020-11-27 | 2021-03-12 | 德旭新材料(佛冈)有限公司 | Lubricant as well as preparation method and application thereof |
| CN112480991B (en) * | 2020-11-27 | 2022-05-10 | 德旭新材料(佛冈)有限公司 | Lubricant as well as preparation method and application thereof |
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Application publication date: 20120718 |