CN102585624A - High-efficiency concrete curing coating - Google Patents

High-efficiency concrete curing coating Download PDF

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Publication number
CN102585624A
CN102585624A CN2012100292458A CN201210029245A CN102585624A CN 102585624 A CN102585624 A CN 102585624A CN 2012100292458 A CN2012100292458 A CN 2012100292458A CN 201210029245 A CN201210029245 A CN 201210029245A CN 102585624 A CN102585624 A CN 102585624A
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concrete curing
curing coating
coating
tributyl phosphate
efficiency concrete
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CN2012100292458A
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何应吉
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Individual
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Abstract

The invention relates to high-efficiency concrete curing coating, which comprises the following raw materials by weight: 32.0-42.2% of polyvinyl chloride-polyvinylidene emulsion, 0-2.0% of polyving akohol, 0.14-0.50% of OP-10 emulsifier, 28.5-64.8% of deionized water, 0.50-0.60% of tributyl phosphate, 0.50% of butyl alcohol, 0.36-0.60% of ethylene glycol, 0.31-0.46% of trisodium phosphate and 0-32.5% of light calcium carbonate fillers. Besides, the invention further discloses a preparation method of the high-efficiency concrete curing coating. The high-efficiency concrete curing coating utilizes the polyvinyl chloride-polyvinylidene emulsion as a master agent, the water as a carrier, the polyving akohol 17-99s (H) as a thickening agent, the OP-10 emulsifier as the emulsifier, the trisodium phosphate as a penetrating agent, and the tributyl phosphate and the butyl alcohol as antifoaming agents. The high-efficiency concrete curing coating has the advantages of saving time, labor and money and having good curing effect.

Description

Efficient concrete curing coating
Technical field
The present invention relates to a kind of concrete coating, relate in particular to efficient concrete curing coating.
Background technology
Conventional concrete conservation is accurately weighed according to the design requirements of cement, coarse and fine aggregate and water, stir well coated with straw or immediately after forming grass Lian, in 28 days always kept moist to achieve health purposes.Cement forms saturated tricalcium aluminate and aqua calcis with the mixing water effect in concrete.In this high alkali environment; The continuous aquation of cement clinker forms sulphur tricalcium aluminate, sulfuric acid DFP, celite, tricalcium silicate, Dicalcium Phosphate (Feed Grade) isogel deposition or crystallization and calcium hydroxide crystallization, makes concrete reach ideal intensity and each item performance index until the complete aquation of cement.When maintenance was not in place, cement fully aquation formed gel, obviously influences each item performance index and application functions thereof such as its intensity, density, because its porosity is big, is easy to receive extraneous all kinds of material to corrode, like the sulfate ion fragmentation of can expanding very soon.Particularly carbon dioxide in air is easy to combine to form lime carbonate with calcium hydroxide, makes rebar passivation film destroy rapid corrosion, and various gels are corroded in carbonic acid gas continuation simultaneously and the generation destruction is closed in calcification.
Concrete curing is not only loaded down with trivial details but also time-consuming; And need take construction investment, expense was surprising especially when on-the-spot lack of water need be transported water curing, therefore both at home and abroad already large-scale popularization use concrete curing coating; Spray maintenance coating after the concrete moulding immediately and just can place of water support operation, can save most of water and support expense.
At present, import concrete curing coating is near the laboratory maintenance effect, but costs an arm and a leg, and domesticly seldom adopts.Though homemade concrete curing coating is economical and practical, effect is undesirable.Conventional maintenance is time-consuming expensive and usually do not reach technical requirements.Therefore, it is economical and practical that development and popularization is used, and can meet or exceed the efficient concrete curing coating of laboratory maintenance concrete strength, improves from the concrete curing aspect or guarantee that its quality has just had clear meaning for China.
Summary of the invention
Technical problem to be solved by this invention provides a kind of saving of work and time and the good efficient concrete curing coating of maintenance effect.
For addressing the above problem; Efficient concrete curing coating of the present invention, it is characterized in that: this coating is made up of the raw material of following weight ratio: chlorine partial emulsion 32.0 ~ 42.2%, Z 150PH 0 ~ 2.0%, OP-10 emulsifying agent 0.14 ~ 0.50%, deionized water 28.5 ~ 64.8%, tributyl phosphate 0.50 ~ 0.60%, butanols 0.50%, terepthaloyl moietie 0.36 ~ 0.60%, tsp 0.31 ~ 0.46% are formed with light calcium carbonate filler 0 ~ 32.5%.
Said Z 150PH is 17-99s (H) the type Z 150PH of alcoholysis degree 99.8 ~ 100% (mol/mol), viscosity 20.0 ~ 32.0mpa.s.
The preparation method of aforesaid efficient concrete curing coating is characterized in that: each raw material of weighing at first in proportion is dissolved in tsp in the deionized water then; Add Z 150PH again; After soaking 4 ~ 8 hours under the room temperature, stir on intensification limit, limit, to 96 ℃ of dissolvings fully; Be cooled to 40 ℃ subsequently, obtain Z 150PH liquid; Secondly, in said Z 150PH liquid, add OP-10 emulsifying agent and chlorine partial emulsion, stir, and adjustment pH value to 7.0 ± 0.5, base-material promptly got; At last, in base-material, add tributyl phosphate, butanols, terepthaloyl moietie and light calcium carbonate filler, packing gets product after stirring.
The present invention compared with prior art has the following advantages:
1, the present invention selects for use the superior chlorine partial emulsion of resistance to air loss as host, selects for use the also very superior Z 150PH 17-99s (H) of resistance to air loss as thickening material and protective colloid; The concrete face often has greasy dirt, and is very big to the formation influence of filming, and adds the hydrophilic OP-10 emulsifying agent of an amount of molecule one end oleophylic one end for this reason; The concrete face exists the grains of sand, bubble impression, step etc. also can influence the continuity of filming; Select for use inexpensive tsp as permeate agent; With the OP-10 emulsifying agent synergy that can reduce surface energy, infiltrate in the concrete micropore when making coating form continuous film, strengthen film adhesive; Select for use water as carrier, can significantly reduce cost, avoid environmental pollution; In order to prevent that system from joining and apply the generation influence of air bubbles, selected for use an amount of tributyl phosphate, butanols as skimmer.
2, the present invention is enclosed in mixing water in the concrete, and hydrate does not run off, and moisturely everywhere in the concrete also reaches unanimity; It all is uniformity that hydrated cementitious speed, hydrate distribute; Therefore, the effect of maintenance concrete is excellent, can meet or exceed the intensity (referring to table 1) of touchstone maintenance concrete.
The test of table 1 concrete curing effect comparison
Figure 2012100292458100002DEST_PATH_IMAGE001
Annotate: 1, this test is accomplished by scape electricity the second stage of the project headquarters matter peace place.2, testing laboratory's maintenance has been done at matter peace place simultaneously, and its ultimate compression strength is identical with the water curing of bag straw bag.
When 3, using, only need the present invention evenly is applied on the concrete body, make the maintenance work saving of work and time; Simultaneously, vertical face is smeared one time after the concrete form removal, after the drying again plane of structure smear one time and get final product, simple and easy to do.
4, the present invention is to the influence of reinforcing bar in the concrete: because the concrete surface is by sealing in advance, though water cut is big in the concrete, reinforcing bar is in saturated Ca (OH) 2In the solution, but the passive film that rebar surface forms naturally can effectively protect it that corrosion does not take place, and after moisture was overflowed gradually, reinforcing bar was still at Ca (OH) 2Crystallization needn't worry to take place corrosion in surrounding; Coating can intercept CO in the air effectively simultaneously 2, O 2Deng SO in invasion and the soil 2- 4Etc. the corrosion of objectionable impurities, therefore, the present invention is to gaining everything and lose nothing to concrete.
5, because the present invention is raw materials used nontoxic, tasteless, pollution-free, therefore, compliance with environmental protection requirements of the present invention.
6, through test, just formed effective coating when the present invention uses within two hours, mechanical property is good, does not influence the back process engineering and is connected.
7, the present invention saves money: every square meter only needs the maintenance costs of several maos.
Embodiment
Embodiment 1Efficient concrete curing coating, this 100 ㎏ coating is made up of following raw material: chlorine partial emulsion 42.0 ㎏, Z 150PH 0 ㎏, OP-10 emulsifying agent 0.14 ㎏, deionized water 28.5 ㎏, tributyl phosphate 0.60 ㎏, butanols 0.50 ㎏, terepthaloyl moietie 0.36 ㎏, tsp 0.40 ㎏ and light calcium carbonate filler 27.5 ㎏ form.
The preparation method of this efficient concrete curing coating: each raw material of weighing at first in proportion, then tsp is dissolved in the deionized water, add Z 150PH again; After soaking 4 ~ 8 hours under the room temperature, stir on intensification limit, limit, to 96 ℃ of dissolvings fully; Be cooled to 40 ℃ subsequently, obtain Z 150PH liquid; Secondly, in Z 150PH liquid, add OP-10 emulsifying agent and chlorine partial emulsion, stir, and to use mass concentration be ammoniacal liquor adjustment pH value to 7.0 ± 0.5 of 10%, promptly get base-material; At last, in base-material, add tributyl phosphate, butanols, terepthaloyl moietie and light calcium carbonate filler, after stirring, be ground to again when fineness is 40 μ and pack, get product.
Embodiment 2Efficient concrete curing coating, this 100 ㎏ coating is made up of following raw material: chlorine partial emulsion 32.5 ㎏, Z 150PH 2.0 ㎏, OP-10 emulsifying agent 0.30 ㎏, deionized water 63.4 ㎏, tributyl phosphate 0.50 ㎏, butanols 0.50 ㎏, terepthaloyl moietie 0.40 ㎏, tsp 0.4 ㎏ and light calcium carbonate filler 0 ㎏ form.
The preparation method of this efficient concrete curing coating together Embodiment 1
Embodiment 3Efficient concrete curing coating, this 100 ㎏ coating is made up of following raw material: chlorine partial emulsion 42.2 ㎏, Z 150PH 0 ㎏, OP-10 emulsifying agent 0.14 ㎏, deionized water 55.7 ㎏, tributyl phosphate 0.60 ㎏, butanols 0.50 ㎏, terepthaloyl moietie 0.46 ㎏, tsp 0.4 ㎏ and light calcium carbonate filler 0 ㎏ form.
The preparation method of this efficient concrete curing coating together Embodiment 1
Embodiment 4Efficient concrete curing coating, this 100 ㎏ coating is made up of following raw material: chlorine partial emulsion 32.6 ㎏, Z 150PH 0.50 ㎏, OP-10 emulsifying agent 0.18 ㎏, deionized water 32.4 ㎏, tributyl phosphate 0.50 ㎏, butanols 0.50 ㎏, terepthaloyl moietie 0.36 ㎏, tsp 0.46 ㎏ and light calcium carbonate filler 32.5 ㎏ form.
The preparation method of this efficient concrete curing coating together Embodiment 1
Embodiment 5Efficient concrete curing coating, this 100 ㎏ coating is made up of following raw material: chlorine partial emulsion 32.0 ㎏, Z 150PH 0.80 ㎏, OP-10 emulsifying agent 0.47 ㎏, deionized water 41.3 ㎏, tributyl phosphate 0.50 ㎏, butanols 0.50 ㎏, terepthaloyl moietie 0.60 ㎏, tsp 0.43 ㎏ and light calcium carbonate filler 23.4 ㎏ form.
The preparation method of this efficient concrete curing coating together Embodiment 1
Embodiment 6Efficient concrete curing coating, this 100 ㎏ coating is made up of following raw material: chlorine partial emulsion 32.5 ㎏, Z 150PH 0.73 ㎏, OP-10 emulsifying agent 0.3 ㎏, deionized water 64.8 ㎏, tributyl phosphate 0.50 ㎏, butanols 0.50 ㎏, terepthaloyl moietie 0.36 ㎏, tsp 0.31 ㎏ and light calcium carbonate filler 0 ㎏ form.
The preparation method of this efficient concrete curing coating together Embodiment 1
Embodiment 7Efficient concrete curing coating, this 100 ㎏ coating is made up of following raw material: chlorine partial emulsion 36.0 ㎏, Z 150PH 1.5 ㎏, OP-10 emulsifying agent 0.50 ㎏, deionized water 49.98 ㎏, tributyl phosphate 0.55 ㎏, butanols 0.50 ㎏, terepthaloyl moietie 0.55 ㎏, tsp 0.42 ㎏ and light calcium carbonate filler 10.0 ㎏ form.
The preparation method of this efficient concrete curing coating together Embodiment 1
Above-mentioned Embodiment 1 ~ 7Middle Z 150PH is 17-99s (H) the type Z 150PH of alcoholysis degree 99.8 ~ 100% (mol/mol), viscosity 20.0 ~ 32.0mpa.s.

Claims (3)

1. efficient concrete curing coating, it is characterized in that: this coating is made up of the raw material of following weight ratio: chlorine partial emulsion 32.0 ~ 42.2%, Z 150PH 0 ~ 2.0%, OP-10 emulsifying agent 0.14 ~ 0.50%, deionized water 28.5 ~ 64.8%, tributyl phosphate 0.50 ~ 0.60%, butanols 0.50%, terepthaloyl moietie 0.36 ~ 0.60%, tsp 0.31 ~ 0.46% are formed with light calcium carbonate filler 0 ~ 32.5%.
2. efficient concrete curing coating as claimed in claim 1 is characterized in that: said Z 150PH is 17-99s (H) the type Z 150PH of alcoholysis degree 99.8 ~ 100%, viscosity 20.0 ~ 32.0mpa.s.
3. the preparation method of efficient concrete curing coating as claimed in claim 1 is characterized in that: each raw material of weighing at first in proportion is dissolved in tsp in the deionized water then; Add Z 150PH again; After soaking 4 ~ 8 hours under the room temperature, stir on intensification limit, limit, to 96 ℃ of dissolvings fully; Be cooled to 40 ℃ subsequently, obtain Z 150PH liquid; Secondly, in said Z 150PH liquid, add OP-10 emulsifying agent and chlorine partial emulsion, stir, and adjustment pH value to 7.0 ± 0.5, base-material promptly got; At last, in base-material, add tributyl phosphate, butanols, terepthaloyl moietie and light calcium carbonate filler, packing gets product after stirring.
CN2012100292458A 2012-02-10 2012-02-10 High-efficiency concrete curing coating Pending CN102585624A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1084841A (en) * 1992-09-29 1994-04-06 江苏省建筑科学研究院 High effect cement curing agent
CN1139139A (en) * 1995-06-21 1997-01-01 周朝玉 Radon-leak preventing waterproof paint
CN1587177A (en) * 2004-07-21 2005-03-02 王衡 Producing a kind of concrete nursing liquid
CN101348348A (en) * 2008-09-01 2009-01-21 南京派尼尔科技实业有限公司 High moisture retention concrete curing agent
CN101811887A (en) * 2009-12-08 2010-08-25 河南省绿韵建材有限公司 Concrete curing agent and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1084841A (en) * 1992-09-29 1994-04-06 江苏省建筑科学研究院 High effect cement curing agent
CN1139139A (en) * 1995-06-21 1997-01-01 周朝玉 Radon-leak preventing waterproof paint
CN1587177A (en) * 2004-07-21 2005-03-02 王衡 Producing a kind of concrete nursing liquid
CN101348348A (en) * 2008-09-01 2009-01-21 南京派尼尔科技实业有限公司 High moisture retention concrete curing agent
CN101811887A (en) * 2009-12-08 2010-08-25 河南省绿韵建材有限公司 Concrete curing agent and preparation method thereof

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Application publication date: 20120718