CN102585502B - Preparation method of high-temperature polymer matrix PTC (positive temperature coefficient) material with delay NTC (negative temperature coefficient) effect - Google Patents

Preparation method of high-temperature polymer matrix PTC (positive temperature coefficient) material with delay NTC (negative temperature coefficient) effect Download PDF

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CN102585502B
CN102585502B CN 201210042280 CN201210042280A CN102585502B CN 102585502 B CN102585502 B CN 102585502B CN 201210042280 CN201210042280 CN 201210042280 CN 201210042280 A CN201210042280 A CN 201210042280A CN 102585502 B CN102585502 B CN 102585502B
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pps
ptfe
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conductive filler
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CN102585502A (en
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王法军
欧军飞
薛名山
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Nanchang Hangkong University
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Abstract

The invention relates to a preparation method of a high-temperature polymer matrix PTC (positive temperature coefficient) material with a delay NTC (negative temperature coefficient) effect. The materials comprise the following components by weight percent: 3-15% of conductive carbon black (CB), 42.5-67.9% of polymer matrix polyphenylene sulfide (PPS) and 25.5-48.5% of polytetrafluoroethylene (PTFE), wherein the mass ratio of PPS to PTFE is (5/5)-(7/3). The method comprises the following steps of: carrying out coupling agent modification treatment on the CB, dispersing the CB with the PPS powder and the PFE powder in absolute ethyl alcohol, ball-milling uniformly, then volatilizing a solvent, and sintering under hot pressing at a certain temperature so as to obtain a CB/PPS/PTFE compositematerial. The high-temperature polymer matrix PTC material with the delay NTC effect, disclosed by the invention, has the characteristics of eliminating the NTC effect without radiation crosslinking by crosslinking devices, reducing the manufacturing cost, simplifying the production process, the room-temperature resistivity of the composite material can be adjusted by adjusting the CB content andthe weight ratio of PPS to PTFE.

Description

A kind of preparation method with the high temperature polymer matrix PTC material that postpones the NTC effect
Technical field
The present invention relates to the polymer matrix PTC matrix material in a kind of hyundai electronics and electric works field, relate to a kind of preparation method with the high temperature polymer matrix PTC material that postpones the NTC effect.
Technical background
The at present manufacturing of ptc polymer is mainly take the single component crystallization such as polyethylene (PE), ethylene-vinyl acetate copolymer (EVA), polyvinylidene difluoride (PVDF) (PVDF) or semi-crystalline polymer as body material, the fusing point of these polymer matrix material causes the use temperature of final polymer matrix PTC material not high generally all less than 150 ℃.Simultaneously, this class ptc material could use after often needing radiation crosslinking to eliminate the NTC effect in the course of processing, otherwise material is when in use causing the temperature rising near the fusing point of polymeric matrix because of energising, and polymkeric substance can deform even burn.But the radiation crosslinking treating processes of ptc material need to be used expensive cross-linking apparatus, and this can improve the production cost of material.Along with making rapid progress of modern science and technology, the ptc polymer Application Areas is constantly expanded, and the needs exploitation is easy to process, cheap for manufacturing cost, use temperature is higher (the PTC transition temperature is higher than 200 ℃) and the polymer matrix PTC material of excellent combination property.Present PE, EVA, PP and PVDF single-component polymer matrix PTC material all can't satisfy the requirement of 200 ℃ of applied at elevated temperatures.The basic skills that improves the polymer matrix PTC material use temperature as matrix by using dystectic semicrystalline polymeric material, adopt two or more polymer blendings to form polynary compound system, matrix material had be different from the novel special performance of single polymers matrix, realize the mutual supplement with each other's advantages of each component, even represent the function that makes new advances.Therefore, multipolymer matrix blended compound material more and more receives people's concern in the research and development of polymer matrix PTC material.
Summary of the invention
The purpose of this invention is to provide a kind of preparation method with high temperature polymer matrix PTC material of remarkable delay NTC effect.
A kind of preparation method with the high temperature polymer matrix PTC material that postpones the NTC effect of the present invention is characterized in that:
1) raw material: described high temperature polymer matrix PTC material with delay NTC effect has following material to form: conductive filler material CB, polymer matrix material PPS and PTFE; Described CB conductive filler material accounts for 3.0% ~ 15.0% of matrix material total mass; Described polymeric matrix PPS content 42.5% ~ 67.9%, PTFE content 25.5% ~ 48.5%, wherein PPS and PTFE mass ratio are 5/5 ~ 7/3; Described CB conductive filler material median size is 50nm, uses after silane coupling agent is processed, and wherein the mass ratio of silane coupling agent and CB is 100:1; Described polymeric matrix PPS fusing point is 285 ℃, and median size is 20 μ m; Described polymeric matrix PTFE fusing point is 327 ℃, and melt viscosity is 10 10Pas, median size is 25 μ m;
2) surface treatment of CB conductive filler material: make it in dehydrated alcohol, form suspension by ultra-sonic dispersion and stirring in the CB powder under the room temperature, then add and continue behind the coupling agent to stir 10 ~ 30 minutes; Add subsequently deionized water, at 40 ~ 60 ℃ of lower ultra-sonic dispersion and stirred 15 ~ 60 minutes; The centrifugation powder, then use absolute ethanol washing 1 ~ 3 time after, 60 ~ 120 ℃ of lower vacuum-dryings 2 ~ 5 hours, use after naturally cooling to room temperature; Wherein coupling agent is γ-aminopropyl triethoxysilane;
3) compound: take by weighing the silane coupler modified CB powder that obtains in PPS and PTFE powder and the step (2), the quality percentage composition that makes the CB conductive filler material is 3.0 ~ 15.0%; Polymeric matrix PPS quality percentage composition is 42.5% ~ 67.9%; PTFE quality percentage composition is 25.5% ~ 48.5%; Wherein PTFE and PPS mass ratio are 5/5 ~ 7/3; Then CB powder, PPS powder and PTFE powder are disperseed in ethanol, ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
4) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 100 MPa pressure under 330 ~ 380 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm.
The present invention has following beneficial effect: this polymer PTC matrix material has the transition temperature up to 250 ℃, can be as the high-temp PTC materials'use; The NTC effect of matrix material is deferred to about 335 ℃ from 295 ℃, has postponed about 40 ℃, has avoided expensive radiation crosslinking technique, has simplified the manufacturing process of ptc material, has reduced production cost; Composite material by adopting resistant to elevated temperatures polymeric matrix PPS and PTFE, itself does not fire, and has guaranteed the security of materials'use, does not need additionally to add poisonous halogen containing flame-retardant; Matrix material can pass through the electroconductibility of content and PPS and the PTFE weight ratio change matrix material of adjusting CB, therefore can control comparatively accurately the room-temperature conductivity of matrix material.
Description of drawings
Fig. 1 is the process flow sheet that the present invention prepares the polymer PTC matrix material;
Fig. 2 is that CB conductive filler material content is 8 wt%, and polymeric matrix PPS and PTFE mass ratio are respectively 7/3,6/4, the DSC curve of 5/5 o'clock CB/PPS/PTFE matrix material;
Fig. 3 is that CB conductive filler material content is 8wt%, PPS/PTFE=5/5 (w/w), CB/PPS/PTFE matrix material
Resistance-temperature curve;
Fig. 4 is that CB conductive filler material content is 8wt%, PPS/PTFE=7/3 (w/w), CB/PPS/PTFE matrix material
Resistance-temperature curve;
Fig. 5 is that CB conductive filler material content is 12wt%, PPS/PTFE=5/5 (w/w), the resistance-temperature curve of CB/PPS/PTFE composite wood;
Fig. 6 is that CB conductive filler material content is 9wt%, PPS/PTFE=5/5 (w/w), CB/PPS/PTFE matrix material
Resistance-temperature curve;
Fig. 7 is that CB conductive filler material content is 9wt%, PPS/PTFE=6/4 (w/w), CB/PPS/PTFE matrix material
Resistance-temperature curve;
Fig. 8 is that CB conductive filler material content is 9wt%, PPS/PTFE=7/3 (w/w), CB/PPS/PTFE matrix material
Resistance-temperature curve.
Embodiment
Below by the present invention is described in further detail in conjunction with specific embodiments.Embodiment only is to a kind of explanation of the present invention, and is not construed as limiting the invention.Embodiment is the practical application example, is easy to grasp and checking for those skilled in the art.If make certain change on basis of the present invention, its essence does not exceed scope of the present invention so.
Embodiment 1
(1) makes it in dehydrated alcohol, form suspension by ultra-sonic dispersion and stirring in 100 g CB conductive filler material powder under the room temperature, then add rear the continuing of 1 g coupling agent (γ-aminopropyl triethoxysilane) and stirred 10 ~ 30 minutes; Add subsequently deionized water, at 40 ~ 60 ℃ of lower ultra-sonic dispersion and stirred 15 ~ 60 minutes; The centrifugation powder, then use absolute ethanol washing 1 ~ 3 time after, 60 ~ 120 ℃ of lower vacuum-dryings 2 ~ 5 hours, use after naturally cooling to room temperature;
(2) take by weighing silane coupler modified CB powder 0.5438 g that obtains in 3.1269 g PPS and 3.1269 g PTFE powder and the step (1); The quality percentage composition that makes the CB conductive filler material is 8%, and polymeric matrix PPS quality percentage composition is that 46%, PTFE quality percentage composition is 46%, and wherein PPS and PTFE mass ratio are 5/5; CB powder, PPS powder and PTFE powder are disperseed in ethanol, and ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
(3) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 100 MPa pressure under 360 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm;
(4) the composite manufacture schema is seen accompanying drawing 1 among the embodiment 1-6; With the sample 5-10 mg sample that blade cuts step (3) obtains, in nitrogen, temperature rise rate is the DSC curve of measure sample under the 20 ℃/min condition, and it the results are shown in curve c in the accompanying drawing 2; Starch in 100 ℃ of processing 1h at the sample two ends coated with conductive silver that step (3) obtains, naturally stablize 24h after the cooling, make silver slurry and chip material reach ohmic contact, specimen resistance-temperature characteristics then, it the results are shown in accompanying drawing 3: room temperature resistivity is 151 Ω cm; PTC changes since 250 ℃, and to 295 ℃ of end, PTC intensity is 2.5; The NTC effect occurs after being deferred to 335 ℃ from 295 ℃, has postponed 40 ℃.
Embodiment 2
(1) process of surface treatment of CB conductive filler material powder is with example 1;
(2) take by weighing silane coupler modified CB powder 0.5502 g that obtains in 4.4291 g PPS and 1.8982 g PTFE powder and the step (1); The quality percentage composition that makes the CB conductive filler material is 8%, and polymeric matrix PPS quality percentage composition is that 64.4%, PTFE quality percentage composition is 27.6%, and wherein PPS and PTFE mass ratio are 7/3; CB powder, PPS powder and PTFE powder are disperseed in ethanol, and ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
(3) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 50 MPa pressure under 380 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm;
(4) the DSC curve test condition of sample the results are shown in curve a in the accompanying drawing 2 with embodiment 1; Sample resistance-temperature characteristics testing method is with embodiment 1, and it the results are shown in accompanying drawing 4: room temperature resistivity is 319 Ω cm; PTC changes since about 250 ℃, and to 290 ℃ of end, PTC intensity is 4.7; The NTC effect occurs after being deferred to 335 ℃ from 290 ℃, has postponed 45 ℃.
Embodiment 3
(1) process of surface treatment of CB conductive filler material powder is with example 1;
(2) take by weighing silane coupler modified CB powder 0.6732 g that obtains in 2.4684 g PPS and 2.4684 g PTFE powder and the step (1); The quality percentage composition that makes the CB conductive filler material is 12%, and polymeric matrix PPS quality percentage composition is that 44%, PTFE quality percentage composition is 44%, and wherein PPS and PTFE mass ratio are 5/5; CB powder, PPS powder and PTFE powder are disperseed in ethanol, and ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
(3) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 100 MPa pressure under 340 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm;
(4) sample resistance-temperature characteristics testing method is with embodiment 1, and it the results are shown in accompanying drawing 5: room temperature resistivity is 30 Ω cm; PTC changes since about 250 ℃, and to 295 ℃ of end, PTC intensity is 0.8; The NTC effect occurs after being deferred to 335 ℃ from 295 ℃, has postponed 40 ℃.
Embodiment 4
(1) process of surface treatment of CB conductive filler material powder is with example 1;
(2) take by weighing silane coupler modified CB powder 0.5838 g that obtains in 2.9514 g PPS and 2.9514 g PTFE powder and the step (1); The quality percentage composition that makes the CB conductive filler material is 9%, and polymeric matrix PPS quality percentage composition is that 45.5%, PTFE quality percentage composition is 45.5%, and wherein PPS and PTFE mass ratio are 5/5; CB powder, PPS powder and PTFE powder are disperseed in ethanol, and ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
(3) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 80 MPa pressure under 360 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm;
(4) sample resistance-temperature characteristics testing method is with embodiment 1, and it the results are shown in accompanying drawing 6: room temperature resistivity is 102 Ω cm; PTC changes since about 250 ℃, and to 295 ℃ of end, PTC intensity is 2.4; The NTC effect occurs after being deferred to 335 ℃ from 295 ℃, has postponed 40 ℃.
Embodiment 5
(1) process of surface treatment of CB conductive filler material powder is with example 1;
(2) take by weighing silane coupler modified CB powder 0.6124 g that obtains in 3.7152 g PPS and 2.4768 g PTFE powder and the step (1); The quality percentage composition that makes the CB conductive filler material is 9%, and polymeric matrix PPS quality percentage composition is that 54.6%, PTFE quality percentage composition is 36.4%, and wherein PPS and PTFE mass ratio are 6/4; CB powder, PPS powder and PTFE powder are disperseed in ethanol, and ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
(3) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 50 MPa pressure under 340 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm;
(4) the DSC curve test condition of sample the results are shown in curve b in the accompanying drawing 2 with embodiment 1; Sample resistance-temperature characteristics testing method is with embodiment 1, and it the results are shown in accompanying drawing 6: room temperature resistivity is 402 Ω cm; PTC changes since about 250 ℃, and to 285 ℃ of end, PTC intensity is 3.7; The NTC effect occurs after being deferred to 330 ℃ from 285 ℃, has postponed 40 ℃.
Embodiment 6
(1) process of surface treatment of CB conductive filler material powder is with example 1;
(2) take by weighing silane coupler modified CB powder 0.5428 g that obtains in 3.8418 g PPS and 1.6465 g PTFE powder and the step (1); The quality percentage composition that makes the CB conductive filler material is 9%, and polymeric matrix PPS quality percentage composition is that 63.7%, PTFE quality percentage composition is 27.3%, and wherein PPS and PTFE mass ratio are 7/3; CB powder, PPS powder and PTFE powder are disperseed in ethanol, and ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
(3) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 50 MPa pressure under 340 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm;
(4) sample resistance-temperature characteristics testing method is with embodiment 1, and it the results are shown in accompanying drawing 6: room temperature resistivity is 896 Ω cm; PTC changes since about 250 ℃, and to 300 ℃ of end, PTC intensity is 4.8; The NTC effect occurs after being deferred to 335 ℃ from 300 ℃, has postponed 35 ℃.

Claims (1)

1. preparation method with the high temperature polymer matrix PTC material that postpones the NTC effect is characterized in that method is:
1) raw material: described high temperature polymer matrix PTC material with delay NTC effect has following material to form: conductive filler material CB, polymer matrix material PPS and PTFE; Described CB conductive filler material accounts for 3.0% ~ 15.0% of matrix material total mass; Described polymeric matrix PPS content 42.5% ~ 67.9%, PTFE content 25.5% ~ 48.5%, wherein PPS and PTFE mass ratio are 5/5 ~ 7/3; Described CB conductive filler material median size is 50nm, uses after silane coupling agent is processed, and wherein the mass ratio of silane coupling agent and CB is 1:100; Described polymeric matrix PPS fusing point is 285 ℃, and median size is 20 μ m; Described polymeric matrix PTFE fusing point is 327 ℃, and melt viscosity is 10 10Pas, median size is 25 μ m;
2) surface treatment of CB conductive filler material: make it in dehydrated alcohol, form suspension by ultra-sonic dispersion and stirring in the CB powder under the room temperature, then add and continue behind the coupling agent to stir 10 ~ 30 minutes; Add subsequently deionized water, at 40 ~ 60 ℃ of lower ultra-sonic dispersion and stirred 15 ~ 60 minutes; The centrifugation powder, then use absolute ethanol washing 1 ~ 3 time after, 60 ~ 120 ℃ of lower vacuum-dryings 2 ~ 5 hours, use after naturally cooling to room temperature; Wherein coupling agent is γ-aminopropyl triethoxysilane;
3) compound: take by weighing the silane coupler modified CB powder that obtains in PPS and PTFE powder and the step (2), the quality percentage composition that makes the CB conductive filler material is 3.0 ~ 15.0%; Polymeric matrix PPS quality percentage composition is 42.5% ~ 67.9%; PTFE quality percentage composition is 25.5% ~ 48.5%; Wherein PTFE and PPS mass ratio are 5/5 ~ 7/3; Then CB powder, PPS powder and PTFE powder are disperseed in ethanol, ball milling mixes afterwards evaporating solvent in baking oven, then places dry 1 h under 120 ℃ of conditions of vacuum drying oven, obtains mixed powder;
4) moulding: as in the sintered-carbide die, in hot pressing 15 minutes under 100 MPa pressure under 330 ~ 380 ℃, obtaining diameter behind the cool to room temperature is 20 mm with mixed powder, and thickness is the disc-shaped sample of 1 ~ 3 mm.
CN 201210042280 2012-02-23 2012-02-23 Preparation method of high-temperature polymer matrix PTC (positive temperature coefficient) material with delay NTC (negative temperature coefficient) effect Expired - Fee Related CN102585502B (en)

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