CN102581718A - Gantry turntable type corundum sanding machine - Google Patents
Gantry turntable type corundum sanding machine Download PDFInfo
- Publication number
- CN102581718A CN102581718A CN2012100386525A CN201210038652A CN102581718A CN 102581718 A CN102581718 A CN 102581718A CN 2012100386525 A CN2012100386525 A CN 2012100386525A CN 201210038652 A CN201210038652 A CN 201210038652A CN 102581718 A CN102581718 A CN 102581718A
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- corundum
- sander
- main shaft
- emery disc
- rotating disc
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Abstract
The invention discloses a gantry turntable type corundum sanding machine which thoroughly changes the mode of the existing long-ring sanding belt type or sanding roller type sanding machine. The gantry turntable type corundum sanding machine consists of a gantry frame, an upper rotary sand disc, a lower rotary sand disc and corundum grinding blocks arranged at the edges of the sand discs. 2-3 corundum grinding block circles are mounted on the edges of the rotary sand discs; the thickness of the grinding block at the inner circle is greater than that of the grinding block at the outer circle so as to form a step; and the fineness of the corundum on the grinding block at the inner circle is superior to that of the corundum at the grinding block on the outer circle, thereby forming multiple passes of sanding with different particle sizes on one rotary sand disc. The gantry turntable type corundum sanding machine disclosed by the invention has the advantages that the design is simple, the manufacturing cost is low, the machine is very convenient to use and operate, the power consumption is only 50% of that of the traditional sanding machine, and the grinding cost is about 40% of that of the traditional sanding machine.
Description
Technical field
The present invention relates to a kind of wood-based plate and use sander, is a kind of flame rotating disc type corundum sander specifically.
Background technology
Along with the in-depth of Industry Structure adjustment, a collection of new product, new technology will progressively replace traditional product, technology and technology, develop into key product energy-saving, high technology content.
All kinds of wood-based plates as traditional mode are a kind of inexorable trends with the sander upgrading.Current Wood-based Panel Production adopts long ring type abrasive band double roller structure with sander more, and this machine manufactures and designs complicacy (must design abrasive band tensioning, photoelectricity gas integral tuningout; Devices such as brake hard) power disposition is big, and the equipment adjustment is complicated, and particularly the slivering of plate face is difficult to eliminate; And the abrasive band consumes greatly in process of production, through investigation statistics, and the density board of yearly productive capacity 8～100,000 m3; About 2000 of Flakeboard Product Line abrasive band consumption; Amount to about 600,000 yuan of RMB, this does not comprise that also sideslip tears band, and foreign matter such as metal stone is hindered and brought into and damage loss such as sand roller in the plate.
Summary of the invention
The object of the invention just provides a kind of flame rotating disc type corundum sander, overcoming the above-mentioned deficiency that traditional sander in use exists, thereby realizes that Wood-based Panel Production producer is efficient to sander, low consumption, requirement that integrated cost is low.
To achieve these goals, the present invention has designed a kind of flame rotating disc type corundum sander, replaces the sander of traditional mode, and this sander is by gantry frame specifically; Following firm banking; Under rotate emery disc; Last elevating bracket; Last rotation emery disc; The corundum abrasive block; Upper and lower rotation emery disc fixed axis and bearing holder (housing, cover); Lowering or hoisting gear, power transmission, dust suction, last elevating bracket control slide block 12 parts are formed.
In sum, advantage of the present invention is: simplicity of design, and low cost of manufacture, and easy to adjust, simple to operate.Power consumption is 50～60% of traditional sander; The grinding expense is below 50% of traditional sander, and only needs half a year to 1 year to change a gold sand steel sand abrasive block, and change convenient.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 is a general structure front view of the present invention.
Fig. 2 is a general structure right view of the present invention.
Fig. 3 rotates emery disc main shaft and bearing holder (housing, cover) cut-away view down.
Fig. 4 goes up rotation emery disc main shaft and bearing holder (housing, cover) cut-away view.
Fig. 5 is upper and lower rotation emery disc structure chart.
Fig. 6 is golden paper money sand milling sand lump cut-away view
Fig. 7 is the layout drawing of corundum abrasive block on rotating disc.
Fig. 8 is position, the hole layout drawing that rotating disc is connected with the corundum abrasive block.
Fig. 9 is the whole line allocation plan of the present invention.
1 is gantry frame among Fig. 1, and 2.4-1,2.4-2 are lifts; 3.4-1 3.4-2 is an elevating screw; 4.2-1 be cycloidal planetary gear speed reducer; 5.4-1 5.4-2 goes up elevating bracket control slide block; 6.4-2 be the elevating screw adpting flange; The 7th, last elevating bracket; 8.2-1 8.2-2 is upper and lower rotating disc motor; The 9th, last rotation emery disc main shaft and bearing holder (housing, cover); 10.2-1 10.2-2 is a synchronizing wheel on the upper and lower main shaft; 11.2-1 11.2-2 is that the transmission of upper and lower rotation emery disc is with synchronously; 12.2-1 12.2-2 is a synchronizing wheel on the motor; 13.2-1 13.2-2 is upper and lower rotation emery disc; 14.2-1 14.2-2 is a dust shield; 15.2-1 15.2-2 is arranged on the left and right dust suction air port on the gantry frame; The 16th, following firm banking; The 17th, following rotation emery disc main shaft and bearing holder (housing, cover).
1 is gantry frame among Fig. 2; 2.4-1 2.4-3 is a lift; 3.4-1 3.4-3 is a lead screw of elevator; 4.2-2 be cycloidal planetary gear speed reducer; 6.4-2 6.4-4 is the elevating screw adpting flange; 18.4-2 18.4-4 goes up elevating bracket control slide block; The 16th, following firm banking.
17-1 rotates the emery disc main shaft down among Fig. 3; 17-2 is the spline axle head that is provided with on the main shaft; 10.2-1 be to go up the main shaft synchronizing wheel; 17-4 is that single face promotes ball bearing; 17-5 is a deep groove ball bearing; 17-6 is the bearing seal gland; 17-7 is the fastening sieve bolt of gland; 17-8 is a upper bearing plate in the following firm banking; 17-9 is the lower bearing sleeve flange hole; 17-10 is fixedly Luo Sikong of mainshaft gland; 17-11 connects pin-and-hole on the main shaft; 17-12 is the bearing oil hand-hole; 17-13 is a deep groove ball bearing; 17-14 is the bearing seal gland; 17-15 axle card semi-annular jade pendant; 17-16 is a lower support plate in the following firm banking; 17-17 is the fastening sieve bolt of gland; 17-18 is the bearing lubrication oil discharge hole; 17-19 is the main shaft bearing set of shells.
9-1 goes up rotation emery disc main shaft among Fig. 4; 9-2 is the spline axle head that is provided with on the main shaft; 10.2-2 be to go up the main shaft synchronizing wheel; 9-4 is the single face thrust ball bearing; 9-5 is a deep groove ball bearing; 9-6 bearing seal gland; 9-7 is the firm sieve bolt of gland; 9-8 goes up lower support plate in the elevating bracket; 9-10 is fixedly Luo Sikong of mainshaft gland; 9-11 connects pin-and-hole on the main shaft; 9-12 is the bearing oil hand-hole; 9-13 is a deep groove ball bearing; 9-14 is the bearing seal gland; 9-15 is an axle card semi-annular jade pendant; 9-16 goes up upper bearing plate in the elevating bracket; 9-17 is the fastening sieve bolt of gland; 9-18 is the bearing lubrication oil discharge hole; 9-19 is the main shaft bearing set of shells.
9-1 goes up rotation emery disc main shaft among Fig. 5; 9-2 is the spline axle head that is provided with on the main shaft; 10.2-2 be to go up the main shaft synchronizing wheel; 13-1 is a rotation emery disc main body; 13-2 is an emery disc main body reinforcement; 13-3 connects pin-and-hole on the emery disc axle sleeve; 13-4 is the pressure strip of fixing rotation emery disc; 13-5 is fixedly sieve bolt of pressure strip; 13-6.1 13-6.9 is a rotation emery disc outer ring corundum abrasive block; 13-7.1 13-7.9 is a rotation emery disc inner ring corundum abrasive block.
13-6 among Fig. 6,13-7 are rotation emery disc Internal and external cycle corundum abrasive block main bodys; 13-10 is the corundum of electroplating on abrasive block main body frosting (single face), and granularity is selected in granularity 35#～240# as required; 13-11 is the Luo Sikong that abrasive block is connected with the rotating disc main body.
13-6.1～13-6.9 among Fig. 7～13-6.16 is the corundum abrasive block that is fixed on the rotation emery disc outer ring; 13-7.1～13-7.9～13-7.16 is the corundum abrasive block that is fixed on the rotation emery disc inner ring; 13-8 is the spline axis hole on the rotation emery disc.
13-1 is a rotation emery disc main body among Fig. 8; 13-2 is an emery disc main body reinforcement; 13-9 is the perforation that is connected with outer ring corundum abrasive block on the rotation emery disc main body; 13-12 is the perforation that is connected with inner ring corundum abrasive block on the rotation emery disc main body.
1 and 2 is flame rotating disc type corundum sanders among Fig. 9; 3-1,3-2,3-3,3-4 are double dynamical sheet material transporters up and down; The 4th, mostly feeding roller on the transporter is soft roller; The 5th, mostly feeding roller under the transporter is steel rider; The 6th, the roller of transporter; The 7th, the adjusting supporting bolt of transporter.
The specific embodiment
Can know by Fig. 1-Fig. 2; The present invention assembles gantry frame 1 earlier and leveling is fixed on the ground; Following rotary main shaft that will assemble again and bearing holder (housing, cover) 17 (concrete assembly method is seen Fig. 3) and last rotary main shaft and bearing holder (housing, cover) 9 (concrete assembly method is seen Fig. 4) are separately fixed at down on firm banking 16 and the last elevating bracket 7, and its effect is that the rotation emery disc is installed.
Rotation emery disc down is installed: can know from Fig. 1,3,5,7; At first synchronizing wheel 10.2-1 is assemblied in down rotary main shaft 17-1 and goes up and put synchronous band 11.2-2; The spline axis hole 13-8 that will rotate down then on the emery disc 13.2-2 is enclosed within down on the rotary main shaft spline axle head 17-2; Connect main shaft 17-1 termination silk hole 17-10 with sieve bolt 13-5, with fixed pressure plate 13-4 fix tightly rotation emery disc, the pin-and-hole 13-3 and the pin-and-hole 17-11 on the main shaft that pass on the rotation emery disc with connecting pin simultaneously are firm with its lock.Its effect is to constitute rotation emery disc main body down, and is fixed firmly.
Install the rotation emery disc: can know from Fig. 1,4,5,7; At first synchronizing wheel 10.2-2 is assemblied in rotary main shaft 9-1 and goes up and put synchronous band 11.2-1; The spline axis hole 13-8 that will go up then on the rotation emery disc 13.2-1 is enclosed within on the rotary main shaft spline axle head 9-2; Connect main shaft 9-1 termination silk hole 9-10 with sieve bolt 13-5, with fixed pressure plate 13-4 fix tightly rotation emery disc, the pin-and-hole 13-3 and the pin-and-hole 9-11 on the main shaft that pass on the rotation emery disc with connecting pin simultaneously are firm with its lock.Its effect is to constitute to go up rotation emery disc main body and be fixed firm.
Can know from Fig. 1,2, the last elevating bracket that assembles the rotation emery disc 7 is moved in the gantry frame 1, lift 2.4-1,2.4-2 are installed earlier; 2.4-3 2.4-4 and cycloidal planetary gear speed reducer 4.2-1,4.2-2 are again with elevating screw 3.4-1,3.4-2; 3.4-3, the adpting flange 6.4-1 of 3.4-4 one end, 6.4-2,6.4-3; 6.3-4 be connected with elevating bracket 7, its effect is to go up and down to go up rotation emery disc 13.2-1, adjustment sand plate thickness and conveniently assemble and disassemble corundum abrasive block.
Can know from Fig. 1,2, installation and control slide block 5.4-1,5.4-2,5.4-3,5.4-4 and 18.4-1,18.402,18.4-3, its effect of 18.4-4 is the control balance that goes up elevating bracket 7, stable, guarantees sand plate precision.
Motor is installed: can know that from Fig. 1 the facade with the motor 8.2-1 that assembles synchronizing wheel 12.2-1 is installed in elevating bracket 7 puts synchronous band 11.2-1 and tensioning simultaneously; The motor 8.2-2 that assembles synchronizing wheel 12.2-2 is installed in down the facade of firm banking 16, puts synchronous band 11.2-2 and tensioning simultaneously, upper and lower rotating disk direction of rotation is opposite.Its effect is the upper and lower rotation emery disc of transmission, prevents the sanded board sideslip.
Assembling corundum abrasive block: can know that from Fig. 7,8,9 the abrasive block 13-6.1～13-6.16 that has plated 35～46# corundum is installed in the outer ring of first upper and lower rotation emery disc of sander according to position, the hole 13-9 on the rotating disc; Inner ring is installed the abrasive block 13-7.1～13-7.16 that has plated 60～80# corundum according to position, the hole 13-12 on the rotating disc; The thickness of abrasive block 13-7.1～13-7.16 on the inner ring is greater than outer ring abrasive block 13-6.1～13-6.16, and what are confirmed by the sand amount of cutting of wood-based plate.Also the 3rd road abrasive block can be set according to the size of power and the sand amount of cutting.Its effect is thick surely coarse sand, realizes 2～3 road sandings of a rotation emery disc.The abrasive block that has plated 100～120# corundum is installed according to position, the hole 13-9 on the rotation emery disc in second the upper and lower rotation emery disc of sander outer ring; Inner ring is installed the abrasive block that has plated 180～240# corundum according to position, the hole 13-12 on the rotation emery disc; Inner ring abrasive block thickness is greater than the outer ring abrasive block, and what are confirmed by the sand amount of cutting.Also the 3rd road abrasive block can be set according to the size of power and the sand amount of cutting.Its effect is that a rotation emery disc is accomplished the meticulous sanding in 2～3 roads.
Dust suction is installed: can know from Fig. 1,2, dust shield 14.2-1 at first is installed, 14.2-2 more respectively with dust suction air port 15.2-1, the fixing last and air main UNICOM of 15.2-2.Its effect is that dust suction is eliminated the noise.
Fig. 9 is a practical implementation streamline sketch map of the present invention
1,2 is respectively 2 flame rotating disc type corundum sanders among the figure, 3-1,3-2; 3-3; 3-4 is 4, and this transporter upper roller 4 is set to soft roller up and down to rolling double dynamical transporter, and its effect is to increase the carrying capacity that friction guarantees to treat the sand plate; Lower roller 5 is set to steel rider, and its effect is to guarantee that the sand facing sand amount of cutting is stable down.6 is rollers that transporter is provided with among the figure, and its effect is to be convenient to transhipment install; The 7th, transporter is regulated the supporting bolt, and its effect is the height of adjustment bottom roll 5 and following rotation emery disc abrasive block, and control is the sand amount down.
Claims (7)
1. flame rotating disc type corundum sander, it is characterized in that: the sander main body frame is set to flame, and on the lower bottom base that gantry frame is fixedly connected rotary main shaft and bearing holder (housing, cover) down is installed, and the rotation emery disc is installed on main shaft; Install rotary main shaft and bearing holder (housing, cover) on the last elevating bracket that flexibly connects with gantry frame, and on main shaft, install and rotate emery disc.
2. a kind of flame rotating disc type corundum sander as claimed in claim 1 is characterized in that: adopt spline to be connected between upper and lower main shaft and the rotation emery disc, and with wearing pin, pressing plate is fixed simultaneously.
3. a kind of flame rotating disc type corundum sander as claimed in claim 1 is characterized in that: fixing sliding seat and the lift of going up rotary main shaft and bearing holder (housing, cover), reductor and elevating screw connect and compose the up-down of rotation emery disc.
4. a kind of flame rotating disc type corundum sander as claimed in claim 1 is characterized in that: drive disk assembly adopts synchronizing wheel and band connection synchronously.
5. a kind of flame rotating disc type corundum sander as claimed in claim 1; It is characterized in that: 2～3 circle corundum abrasive blocks are set on every upper and lower rotation emery disc of sander, and abrasive block thickness progressively increases, and forms step; The corundum granularity progressively attenuates, and constitutes the multistage sanding of multiple tracks.
6. a kind of corundum abrasive block as claimed in claim 5 is characterized in that: the abrasive block single face is provided with groove and electroplates 35～240# corundum, also can plate, glue other ultra wear-resisting abrasive, constitutes carse, medium and small, smart multistage frosted.
7. flame rotating disc type corundum sander, it is characterized in that: sander and conveying arrangement are the monomer absolute construction, connect fixing when forming production line again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100386525A CN102581718A (en) | 2012-02-21 | 2012-02-21 | Gantry turntable type corundum sanding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100386525A CN102581718A (en) | 2012-02-21 | 2012-02-21 | Gantry turntable type corundum sanding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102581718A true CN102581718A (en) | 2012-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100386525A Pending CN102581718A (en) | 2012-02-21 | 2012-02-21 | Gantry turntable type corundum sanding machine |
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| Country | Link |
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| CN (1) | CN102581718A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722455A (en) * | 2013-11-27 | 2014-04-16 | 铜陵市经纬流体科技有限公司 | Cutter grinding device |
| CN107813208A (en) * | 2017-12-06 | 2018-03-20 | 佛山市卓翔机械设备有限公司 | Hybrid throwing base machine |
| CN113522632A (en) * | 2021-08-11 | 2021-10-22 | 深圳市木多多实业有限公司 | A extrusion dyeing apparatus for wood product processing |
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| CN2085283U (en) * | 1989-12-21 | 1991-09-25 | 张立昌 | Diamond Edge Grinding Disc |
| CN1265954A (en) * | 1999-03-09 | 2000-09-13 | 广东工业大学 | Novel diamond wheel |
| CN2650937Y (en) * | 2003-09-05 | 2004-10-27 | 张小京 | Sander of artificial board |
| JP2008062321A (en) * | 2006-09-05 | 2008-03-21 | Taihei Seisakusho:Kk | Through-feed grinding method and apparatus |
| CN101468444A (en) * | 2007-12-28 | 2009-07-01 | 骆洪柱 | Lumber sanding grinder |
| CN101698288A (en) * | 2009-10-16 | 2010-04-28 | 杭州祥生砂光机制造有限公司 | Sander stander and up-adjusting sander |
-
2012
- 2012-02-21 CN CN2012100386525A patent/CN102581718A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2085283U (en) * | 1989-12-21 | 1991-09-25 | 张立昌 | Diamond Edge Grinding Disc |
| CN1265954A (en) * | 1999-03-09 | 2000-09-13 | 广东工业大学 | Novel diamond wheel |
| CN2650937Y (en) * | 2003-09-05 | 2004-10-27 | 张小京 | Sander of artificial board |
| JP2008062321A (en) * | 2006-09-05 | 2008-03-21 | Taihei Seisakusho:Kk | Through-feed grinding method and apparatus |
| CN101468444A (en) * | 2007-12-28 | 2009-07-01 | 骆洪柱 | Lumber sanding grinder |
| CN101698288A (en) * | 2009-10-16 | 2010-04-28 | 杭州祥生砂光机制造有限公司 | Sander stander and up-adjusting sander |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722455A (en) * | 2013-11-27 | 2014-04-16 | 铜陵市经纬流体科技有限公司 | Cutter grinding device |
| CN107813208A (en) * | 2017-12-06 | 2018-03-20 | 佛山市卓翔机械设备有限公司 | Hybrid throwing base machine |
| CN113522632A (en) * | 2021-08-11 | 2021-10-22 | 深圳市木多多实业有限公司 | A extrusion dyeing apparatus for wood product processing |
| CN113522632B (en) * | 2021-08-11 | 2022-11-11 | 福建省农球机械科技有限公司 | A extrusion dyeing apparatus for wood product processing |
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Application publication date: 20120718 |