CN102580596B - Pretreatment device for multi-element material - Google Patents

Pretreatment device for multi-element material Download PDF

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Publication number
CN102580596B
CN102580596B CN2012100087824A CN201210008782A CN102580596B CN 102580596 B CN102580596 B CN 102580596B CN 2012100087824 A CN2012100087824 A CN 2012100087824A CN 201210008782 A CN201210008782 A CN 201210008782A CN 102580596 B CN102580596 B CN 102580596B
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screw rod
element material
pretreatment device
right screw
left screw
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CN2012100087824A
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CN102580596A (en
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雷云辉
邓良伟
胡国全
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Biogas Institute of Ministry of Agriculture
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Biogas Institute of Ministry of Agriculture
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Abstract

The invention provides a pretreatment device for multi-element material, wherein the device can be used for treating multi-element material by a variable-pitch double helix structure, so that the grains of the material are kept less than 20mm, the material mixing effect is good, the source of raw material is expanded, and the hazard-free treatment quantity of organic waste is extremely improved; furthermore, the device has the integrated functions of cutting, smashing and mixing, so that the power is greatly reduced, the speed is controlled to be less than 300rpm, and the device is small in vibration and noise; a nutrition preparation device comprises a material nutrition preparation storeroom, according to the viscosity situation reflected by the type of the raw material and the probe head of a sensor, the added waste water and nutrient can be ensured from the material nutrition preparation storeroom, and the raw material can be adjusted, so that the material is balanced in nutrition, and the gas generation rate and the stability can be improved; and the cost of the pretreatment device is only 1/6 of that of the similar pretreatment device, so that the cost is greatly saved.

Description

A kind of pretreatment device for multi-element material
Technical field
The present invention relates to biomass energy device technique field, particularly a kind of pretreatment device for multi-element material.
Background technology
Biological flue gas is accounting for important role in people life and industrial production, combustion gas is the general name of gaseous fuel, and its releases heat that can burn, for resident and industrial enterprise.Part of fuel gas can utilize fermenting raw materials manually to make, and for example uses agricultural crop straw or feces of livestock and poultry, but no matter is agricultural crop straw class or feces of livestock and poultry, all will carry out pretreatment before being prepared gas, and this just relates to raw material preprocessing device.
For now, because the physicochemical property of different material is different, the pretreatment mode difference is also larger, and to feces of livestock and poultry, the general allotment stirring pool that adopts is combined with pump; , to the agricultural crop straw class, take side grass machine, beater grinder, stirring pool to be combined with pump.These two kinds of raw materials are the pretreatment unit of oriented correspondence all, but these two kinds of pretreatment units corresponding to material have the defect that can't make up, agricultural crop straw class raw material preprocessing device can only carry out pretreatment for stalk, the feces of livestock and poultry raw material preprocessing device is also same reason, this just to being prepared with of biological flue gas very large restriction, same biological fuel gas engineering can only be invested the different pretreatment system of several covers, perhaps can't use multi-element material.In addition, all produce a large amount of house refuses every day in our life, its total amount is the amount of feces of livestock and poultry and agricultural crop straw head and shoulders above, but with regard to the fragmentation of current techniques to house refuse, other processing of farm products discarded objects, the application in biogas engineering is almost also blank.This makes the annual a large amount of organic wastes that produce of China to be utilized effectively, and is innoxious lower with the resource rate, and the seasonal shortage of raw material, fluctuation of service appear in the biological fuel gas engineering.
And agricultural crop straw class pretreatment equipment, comprise hay cutter, beater grinder etc., these devices are open high-speed impact structure, during work, speed is generally more than 3000rpm, power consumption is large, the noise on-site measurement that vibration causes surpasses 85dBa, and the material after pulverizing disperses, and dust pollution is serious.Country's Eleventh Five-Year Plan science and technology supporting project encourages the related scientific research institutes to carry out correlation technique research, but lacks at present effectively progress and application achievements.
Need to monitor pH value in zymotechnique while preparing biological flue gas, generally by regulating dry substance concentration and inlet amount, control.Due to the sweat hysteresis quality, the fermentation reactor volume is far longer than inlet amount simultaneously,, by this rear regulative mode, often causes the sweat fluctuation large, and microbe groups and quantity also can't be grasped, and gas producing efficiency is low and unstable.
Therefore, a kind of pretreatment device for multi-element material is provided, realization can be carried out pretreatment to plurality of raw materials simultaneously, and carry out the raw material nutrition deployment, improve the adaptability of biological fuel gas engineering to raw material to reach, improve simultaneously fermentation gas rate and stability, become those skilled in the art's problem demanding prompt solution.
Summary of the invention
The invention provides a kind of pretreatment device for multi-element material, realized and can carry out pretreatment to plurality of raw materials simultaneously, and raw material is carried out nutrition deployment, to reach, improve the adaptability of biological fuel gas engineering to raw material, improved simultaneously fermentation gas rate and stability.
Pretreatment device for multi-element material provided by the invention comprises:
Underframe;
Be installed on the spiral casing of described underframe one end, at described spiral box house, two left screw rod and right screw rods that are in same level are installed, be equipped with the blade of varying pitch on described left screw rod and right screw rod, and the blade cross arrangement on described left screw rod and right screw rod; The top of described spiral casing one end is provided with feed hopper, is provided with discharge bucket below the other end; The both sides of described spiral casing are respectively equipped with nutriment import and sewage import;
Be installed on the described underframe other end, be used for driving described left screw rod and right screw rod power set in relative rotation;
Be arranged in described spiral casing, be used for surveying the sensor probe of material proportion concentration in described spiral casing;
The nutrition inking device, described nutrition inking device is provided with the nutrient formulation database, one end of described nutrition inking device is connected with described sensor probe, be used for receiving the parameter that described sensor probe detects, described parameter is used to indicate in material the content of the activated sewage that contains microorganism, the other end is connected with described sewage import by the activated sewage pump, while lacking activated sewage in described parameter indication material, starts described activated sewage pump.
Preferably, in above-mentioned pretreatment device for multi-element material, described left screw rod and right screw rod respectively by bearings on described underframe, and the end of described left screw rod and right screw rod is separately installed with gear, two described gears are meshed;
Described power set are motor, and described motor is connected with described left screw rod or right screw rod by shaft coupling.
Preferably, in above-mentioned pretreatment device for multi-element material, the pitch of described left screw rod and right screw rod blade is for to reduce gradually to described discharge bucket one extreme direction from described feed hopper one end.
Preferably, in above-mentioned pretreatment device for multi-element material, the cross section of described blade is pyramidal structure.
Preferably, in above-mentioned pretreatment device for multi-element material, the bottom of described feed hopper is provided with eccentric movable screen.
Preferably, in above-mentioned pretreatment device for multi-element material, be respectively equipped with the first connecting plate and the second connecting plate at the two ends of described spiral casing; Described left screw rod and right screw rod do not arrange an end of gear, are respectively arranged with gland seal system.
Preferably, in above-mentioned pretreatment device for multi-element material, comprise conveying device, described conveying device is installed on the below of described discharge bucket.
Pretreatment device for multi-element material provided by the invention, adopt the variable-pitch double helical structure, can process multi-element material, material particles is kept below 20mm, mixing of materials is respond well, has expanded simultaneously the source of raw material, has greatly improved the harmless treatment amount of debirs; In addition, the cutting of this device, pulverizing and conglomerate integration, power reduces greatly, and speed is controlled at below 300rpm, vibrate little, noise is little; Inclusion material nutrient repository in the nutrition inking device, according to the viscosity situation of raw material type and sensor probe reflection, can determine the sewage of adding and nutrients from material nutrition repository, raw material is regulated, make material balanced in nutrition, improve factor of created gase and stability; And the cost of this device is only the sixth of similar pretreatment unit, has saved greatly cost.
Description of drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, below will the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The top view of the pretreatment device for multi-element material that Fig. 1 provides for the embodiment of the present invention;
The front view of the pretreatment device for multi-element material that Fig. 2 provides for the embodiment of the present invention;
The cutaway view A-A of the pretreatment device for multi-element material that Fig. 3 provides for the embodiment of the present invention.
The specific embodiment
The invention provides a kind of pretreatment device for multi-element material, realized simultaneously plurality of raw materials being carried out pretreatment, and raw material is carried out nutrition deployment, to reach, improve the adaptability of biological fuel gas engineering to raw material, improved simultaneously fermentation gas rate and stability.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete description, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills, not making under the creative work prerequisite the every other embodiment that obtains, belong to the scope of protection of the invention.
Please refer to Fig. 1, Fig. 2 and Fig. 3, the top view of the pretreatment device for multi-element material that Fig. 1 provides for the embodiment of the present invention; The front view of the pretreatment device for multi-element material that Fig. 2 provides for the embodiment of the present invention; The cutaway view A-A of the pretreatment device for multi-element material that Fig. 3 provides for the embodiment of the present invention.
Pretreatment device for multi-element material provided by the invention comprises: underframe 15, power set 1, spiral casing, sensor probe 16 and nutrition inking device 8.
Wherein power set 1 and spiral casing are arranged on respectively the two ends of underframe 15; Two left screw rod 4 and right screw rods 5 that are in same level are installed in the spiral casing, be equipped with the blade of varying pitch on screw rod and right screw rod 5, blade cross arrangement on left screw rod 4 and right screw rod 5, the top of the spiral casing outside one end is provided with feed hopper 9, be provided with discharge bucket 14 below the other end, and spiral casing both sides external face is respectively equipped with nutriment import 3 and sewage import 10.
Sensor probe 16 is installed on spiral box house bottom, is used for surveying material proportion concentration in described spiral casing; Sensor probe 16 is connected with the nutrition inking device 8 of outside, be used for receiving sensor probe 16 parameters that detect, the other end of nutrition inking device 8 is connected with the sewage import 10 of spiral casing by the activated sewage pump, be used for needing activated sewage or the microorganism fungus kind of adding in this parameter indication, when the material in the spiral casing lacked activated sewage, the corresponding described activated sewage pump of startup was carried activated sewage in the spiral casing; When the material in the spiral casing lacks microorganism, directly by described nutriment import 3, carry the desired microorganisms bacterial classification, guarantee that material is in nutrient balance.
pretreatment device for multi-element material of the present invention is when operation, first start power set 1, the speed that makes the interior left screw rod 4 of spiral casing and right screw rod 5 remain on 300rpm is rotated, again with various materials stalk for example, fowl and animal excrement and house refuse etc. are sent in the spiral casing by feed hopper 9, through designing unique left screw rod 4 and the dissection of right screw rod 5 blades, final multi-element material is cut into length below 20mm, in this process, the parameter that is installed on the multi-element material that the sensor probe 16 in the spiral casing will detect is sent to nutrition inking device 8, nutrition inking device 8 is by the nutrient data base of self, analyze active activated sewage or microorganism fungus kind that multi-element material lacks, when material lacks activated sewage, the corresponding described activated sewage pump of startup is carried activated sewage in the spiral casing, when material lacks microorganism, directly by described nutriment import 3, carry the desired microorganisms bacterial classification, guarantee that material is in nutrient balance.
We can recognize by technique scheme, pretreatment device for multi-element material provided by the invention, adopt the variable-pitch propeller structure, can process multi-element material, material particles is kept below 20mm, mixing of materials is respond well, has expanded simultaneously the source of raw material, has greatly improved the harmless treatment amount of debirs; In addition, the cutting of this device, pulverizing and conglomerate integration, power reduces greatly, and speed is controlled at below 300rpm, vibrate little, noise is little; Inclusion material nutrient repository in nutrition inking device 8,, according to the raw material nourishment of sensor probe 16 reflections, can determine the nutrients that lacks from material nutrition repository, raw material is regulated, and makes material balanced in nutrition, improves factor of created gase and stability; And the cost of this device is only the sixth of Similar types of materials pretreatment unit, has saved greatly cost.
In the present invention, left screw rod 4 and right screw rod 5 in the spiral casing are supported on underframe 15 by bearing 11 respectively, and be separately installed with 12, two gears 12 of gear in the end of left screw rod 4 and right screw rod 5 intermeshing; Power set 1 in the present invention are motor, and motor is connected with left screw rod 4 or right screw rod 5 by shaft coupling 13, drive left screw rod 4 and 5 rotations of right screw rod.
Bearing 11 devices open effect fixing and that support to left screw rod 4 and right screw rod 5, guarantee the rotation of both energy all-the-time stable, power set 1 in the present invention are motor, motor is by being connected with left screw rod 4 or right screw rod 5 with shaft coupling 13, for providing power, it makes its rotation, and the end at left screw rod 4 and right screw rod 5 is separately installed with gear 12, and then a bolt rotary is by gear 12 effects, just can drive another bolt rotary, make left screw rod 4 and right screw rod 5 keep rotating in opposite directions, be used for the cutting material.
In order further to optimize technique scheme, the pitch of left screw rod 4 and right screw rod 5 blades is all to reduce gradually to discharge bucket 14 1 extreme directions along feed hopper 9 one ends; The blade pitch of feed hopper 9 belows is relatively large, and the material that is conducive to like this to fall into enters the gap of blade, rapidly material is cut, and blade pitch is large can effectively extenuate the material clustering phenomena.
In order to optimize the cutting effect of left screw rod 4 and right screw rod 5 blades, in the present invention, the cross section of blade is set to pyramidal structure; The pyramidal structure top is very thin, and effective look cutting material, guarantee that all materials are cut fast, and length remains on below 20mm, and pyramidal structure is more downward thicker, and no matter which kind of material blade cuts is, the security of blade is all very high, and has greatly extended the service life of blade.
, in order further to optimize technique scheme, be provided with eccentric movable screen in the bottom of feed hopper 9; All by the movable screen of bias, kept off when adding materials in feed hopper 9, after only having material to reach constant weight, eccentric movable screen just overturns, material is entered in the spiral casing, it is constant that this design makes the amount that at every turn enters material in the spiral casing, nutrition inking device 8 just can carry out the nutrition dispensing to material according to weight like this, guarantees nutrient balance; In addition, increasing material after eccentric movable screen is to fall from certain height, and this has extenuated the clustering phenomena of material to a great extent.
, in order further to optimize technique scheme, in spiral tank ends of the present invention, be separately installed with the first connecting plate 7 and the second connecting plate 2, on described left screw rod 4 and right screw rod 5,, at an end of gearless 12, be respectively arranged with shaft seal 6 systems, the first connecting plate 7 and the second connecting plate 2 are the ellipsoidal structure of hollow, be enclosed within that left screw rod 4 revolves and right screw rod 5 on, and be separately fixed at the two ends of spiral casing, make the spiral box house form the space of a relatively independent sealing, material and other devices are kept apart, coordinate again the use of activated sewage, greatly reduce the Dust Capacity in device, improved operating environment, in addition, one end of gear 12 is not installed on left screw rod 4 and right screw rod 5, be respectively arranged with shaft seal 6 devices, prevent that material is discharged to the external world from the end of screw rod, material is formed certain protection.
In pretreatment device for multi-element material of the present invention, also comprise the conveying device that is installed on discharge bucket 14 belows; Multi-element material is discharged by discharge bucket 14 after the processing of pretreatment unit, at this moment, the length of material is all below 20mm, and the nutritional labeling matched proportion density of material is reasonable, can directly carry out follow-up fermenting procedure, can adopt helical feed or pump conveying etc. that multi-element material is transported in installation for fermenting, ferment, whole Fermentation Engineering is carried out continuously.
, to the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent for those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from the spirit or scope of the present invention, realization in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (7)

1. a pretreatment device for multi-element material, is characterized in that, comprising:
Underframe (15);
Be installed on the spiral casing of described underframe (15) one ends, at described spiral box house, two left screw rod (4) and right screw rods (5) that are in same level are installed, be equipped with the blade of varying pitch on described left screw rod (4) and right screw rod (5), and the blade cross arrangement on described left screw rod (4) and right screw rod (5); The top of described spiral casing one end is provided with feed hopper (9), is provided with discharge bucket (14) below the other end; The both sides of described spiral casing are respectively equipped with nutriment import (3) and sewage import (10);
Be installed on described underframe (15) other end, be used for driving described left screw rod (4) and right screw rod (5) power set (1) in relative rotation;
Be arranged in described spiral casing, be used for surveying the sensor probe (16) of material proportion concentration in described spiral casing;
Nutrition inking device (8), described nutrition inking device (8) is provided with the nutrient formulation database, one end of described nutrition inking device (8) is connected with described sensor probe (16), be used for receiving the parameter that described sensor probe (16) detects, described parameter is used to indicate in material the content of the activated sewage that contains microorganism, the other end is connected with described sewage import (10) by the activated sewage pump, while lacking activated sewage in described parameter indication material, start described activated sewage pump.
2. pretreatment device for multi-element material according to claim 1, is characterized in that,
Described left screw rod (4) and right screw rod (5) are supported on described underframe (15) by bearing (11) respectively, and the end of described left screw rod (4) and right screw rod (5) is separately installed with gear (12), and two described gears (12) are meshed;
Described power set (1) are motor, and described motor is connected with described left screw rod (4) or right screw rod (5) by shaft coupling (13).
3. pretreatment device for multi-element material according to claim 1, is characterized in that, the pitch of described left screw rod (4) and right screw rod (5) blade reduces to described discharge bucket (14) one extreme directions gradually from described feed hopper (9) one ends.
4. pretreatment device for multi-element material according to claim 1, is characterized in that, the cross section of described blade is pyramidal structure.
5. pretreatment device for multi-element material according to claim 1, is characterized in that, the bottom of described feed hopper (9) is provided with eccentric movable screen.
6. pretreatment device for multi-element material according to claim 1, is characterized in that, is respectively equipped with the first connecting plate (7) and the second connecting plate (2) at the two ends of described spiral casing; On described left screw rod (4) and right screw rod (5),, at an end of gearless (12), be respectively arranged with shaft seal (6).
7. pretreatment device for multi-element material according to claim 1, is characterized in that, comprises conveying device, and described conveying device is installed on the below of described discharge bucket (14).
CN2012100087824A 2012-01-12 2012-01-12 Pretreatment device for multi-element material Expired - Fee Related CN102580596B (en)

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CN103691340A (en) * 2013-12-05 2014-04-02 铜陵晟王铁路装备股份有限公司 Powder cake break-up device of high-pressure paired-roller extrusion mill
CN105032573A (en) * 2015-06-30 2015-11-11 安徽铸星机械制造有限公司 Organic fertilizer stirring grinder
CN107930820A (en) * 2017-12-13 2018-04-20 吕继亮 A kind of biconial spiral rod type refuse disposal installation
CN113144990B (en) * 2021-03-22 2022-01-04 刘文治 Production device of total-nutrient water-soluble fertilizer

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