CN102580493B - Flue gas demercuration system and method based on discharge and activation of halogen materials - Google Patents
Flue gas demercuration system and method based on discharge and activation of halogen materials Download PDFInfo
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Abstract
本发明公开了一种基于放电活化卤族物质的烟气脱汞系统和方法,包括依次对烟气进行处理的预处理装置、除尘装置、吸收装置,所述的预处理装置和除尘装置之间设置有卤族物质活化装置,所述的卤族物质活化装置设置有喷嘴、放电反应器。所述的卤族物质活化装置向烟气中注入卤族物质,并通过高压放电活化所述的卤族物质,将烟气中元素态汞转变为氧化态汞以及颗粒态汞后,进行除尘和吸收脱除氧化态汞以及颗粒态汞。本发明能有效利用现有烟道气净化装置,降低脱汞成本,同时提高脱汞、除尘效率。
The invention discloses a flue gas mercury removal system and method based on discharge activation of halogen substances, including a pretreatment device, a dust removal device, and an absorption device for sequentially processing the flue gas. A halogen substance activation device is provided, and the halogen substance activation device is provided with a nozzle and a discharge reactor. The halogen group substance activating device injects the halogen group substance into the flue gas, and activates the halogen group substance through high-voltage discharge, and converts the elemental mercury in the flue gas into oxidized mercury and particulate mercury, and performs dust removal and Absorption and removal of oxidized mercury and particulate mercury. The invention can effectively utilize the existing flue gas purification device, reduce the cost of mercury removal, and simultaneously improve the efficiency of mercury removal and dust removal.
Description
技术领域 technical field
本发明属于环境保护/废气净化技术领域,具体涉及一种通过放电活化卤族物质,将气态汞氧化为易脱除形态并脱除的烟气脱汞系统和方法。The invention belongs to the technical field of environmental protection/exhaust gas purification, and in particular relates to a flue gas mercury removal system and method for oxidizing and removing gaseous mercury into easily removable forms by activating halogen substances through electric discharge.
背景技术 Background technique
汞(Hg)污染物挥发性高、性质稳定,可以影响人类神经系统、肾功能,同时还会污染土壤和水体。气态中汞具有三种形态:元素汞Hg0(气态),氧化态汞Hg2+(气态),颗粒附着汞Hgp(固态)。Hg0挥发性强,不易溶于水,在工业过程中极难去除,而Hg2+和Hgp则能够在烟气出口下游的烟气除尘装置和烟气脱硫装置(flue gas desulfurization,FGD)中被去除,化石燃料中的汞元素会伴随其燃烧过程以气相形式排入大气。Mercury (Hg) pollutants are highly volatile and stable in nature, and can affect the human nervous system and kidney function, as well as pollute soil and water. Mercury in the gaseous state has three forms: elemental mercury Hg 0 (gas state), oxidized mercury Hg 2+ (gas state), and particle-attached mercury Hg p (solid state). Hg 0 is highly volatile, not easily soluble in water, and is extremely difficult to remove in industrial processes, while Hg 2+ and Hg p can be removed in the flue gas dedusting device and flue gas desulfurization (FGD) downstream of the flue gas outlet. Mercury in fossil fuels will be released into the atmosphere in the gas phase during the combustion process.
我国除尘、脱硫、脱硝成套设备齐全,现有烟气净化系统通常包括换热器等预处理装置,以及除尘装置和吸收装置。如图1所示烟气从锅炉1中排出,依次经过预处理装置2,除尘装置5和吸收装置8进行处理。图中除尘装置5为电除尘器,在电除尘器中,烟尘、氧化态汞、颗粒态汞均可在高压电晕作用下被荷电收集,从电除尘器灰斗7排出。除尘后的烟气再进入吸收装置8,图中所示为脱硫吸收塔,烟气中残余的氧化态、颗粒态汞在吸收塔中被吸收,与吸收副产物一同被排出。脱汞后的烟气经过除雾器9,从烟囱10排出。可见现有烟气净化系统只能脱除氧化态汞和颗粒附着汞,无法脱除气态元素汞。my country has a complete set of dust removal, desulfurization, and denitrification equipment. The existing flue gas purification system usually includes pretreatment devices such as heat exchangers, as well as dust removal devices and absorption devices. As shown in Figure 1, the flue gas is discharged from the boiler 1, and is processed by the
然而我国燃煤的主要煤种是褐煤,褐煤产生的汞以元素态Hg0为主。因此,目前气态汞的脱除仍以元素汞的形态转化和低价氧化剂的开发为研究重点。如何利用现有烟气除尘系统对气态汞进行有效脱除,提高脱汞效率是目前需要解决的问题。However, the main type of coal burned in China is lignite, and the mercury produced by lignite is mainly elemental Hg 0 . Therefore, the removal of gaseous mercury still focuses on the form conversion of elemental mercury and the development of low-priced oxidants. How to use the existing flue gas dedusting system to effectively remove gaseous mercury and improve the efficiency of mercury removal is a problem that needs to be solved at present.
发明内容 Contents of the invention
本发明的目的是为解决有效脱除烟气中的气态汞的问题,提供了一种效率高、成本低,利用放电活化卤族物质,氧化并脱除气态汞的烟气脱汞系统和方法,能有效脱除烟气中的汞。The purpose of the present invention is to solve the problem of effectively removing gaseous mercury in flue gas, and to provide a flue gas mercury removal system and method with high efficiency and low cost, which uses electric discharge to activate halogen substances, oxidizes and removes gaseous mercury , can effectively remove mercury in flue gas.
一种基于放电活化卤族物质的烟气脱汞系统,包括依次对烟气进行处理的预处理装置、除尘装置、吸收装置,以及设置于所述预处理装置和除尘装置之间的卤族物质活化装置,所述卤族物质活化装置包括有壳体,以及位于所述壳体两端的烟道,所述壳体内设有放电反应器,在所述放电反应器中或位于其前的烟道内设有喷嘴。A flue gas mercury removal system based on discharge activation of halogen substances, including a pretreatment device for sequentially treating flue gas, a dust removal device, an absorption device, and a halogen substance arranged between the pretreatment device and the dust removal device Activation device, the halogen group substance activation device includes a housing, and flues located at both ends of the housing, a discharge reactor is arranged in the housing, and the flue in the discharge reactor or in front of it There is a nozzle inside.
所述的放电反应器可以采取介质阻挡放电、辉光放电或电晕放电等放电形式;放电反应器连接有高压电源为其供电,所述的高压电源为正、负脉冲高压电源或高频交流高压电源或交直流叠加高压电源或直流叠加正、负脉冲高压电源或直流高压电源。The discharge reactor can adopt the discharge forms such as dielectric barrier discharge, glow discharge or corona discharge; the discharge reactor is connected with a high-voltage power supply for its power supply, and the high-voltage power supply is positive and negative pulse high-voltage power supply or high-frequency AC High-voltage power supply or AC-DC superimposed high-voltage power supply or DC superimposed positive and negative pulse high-voltage power supply or DC high-voltage power supply.
所述的放电反应器采用介质阻挡放电反应器,介质阻挡反应器包括高压极与接地极,所述高压极与接地极中间通过介质层隔开。所述的介质阻挡放电反应器为板板式介质阻挡放电反应器,所述的接地极和介质层及高压极为平板,高压极附着在介质层平板上,接地极平板与介质层平板平行放置,所述接地极平板与介质层平板间留有空隙,供烟气通过和放电。所述接地极板可以设置为双层,在层内设置冷却管道,布置冷却水或冷却气用来散热。所述的板板式介质阻挡反应器可用于水平、垂直气流等,便于直接在烟道中进行改造。The discharge reactor adopts a dielectric barrier discharge reactor, and the dielectric barrier reactor includes a high voltage electrode and a ground electrode, and the high voltage electrode and the ground electrode are separated by a dielectric layer. The dielectric barrier discharge reactor is a plate-type dielectric barrier discharge reactor, the ground electrode, the dielectric layer and the high voltage pole are flat plates, the high voltage pole is attached to the medium layer flat plate, and the ground electrode flat plate and the medium layer flat plate are placed in parallel. There is a gap between the ground electrode plate and the dielectric layer plate for the flue gas to pass through and discharge. The ground plate can be arranged in double layers, cooling pipes are arranged in the layers, and cooling water or cooling air is arranged for heat dissipation. The plate-and-plate dielectric barrier reactor can be used for horizontal and vertical air flow, etc., and is convenient for direct modification in the flue.
优选地,所述的介质阻挡放电反应器为线筒式介质阻挡放电反应器,所述接地极及介质层附着在一起构成便于烟气通过的通道,所述接地极位于通道的外层,所述介质层位于通道的内层,所述高压极为高压极线,位于所述接地极及介质层构成的通道的中轴线处。所述放电反应器外或介质层中可以设置有冷却管道,布置冷却水或冷却气,用于冷却所述放电反应器。所述线筒式介质阻挡反应器结构紧凑,多用于垂直气流烟道,当气速较高时,也可用于水平气流。Preferably, the dielectric barrier discharge reactor is a coil-type dielectric barrier discharge reactor, the ground electrode and the dielectric layer are attached together to form a channel for flue gas to pass through, and the ground electrode is located on the outer layer of the channel, so The dielectric layer is located in the inner layer of the channel, and the high voltage pole line is located at the central axis of the channel formed by the ground electrode and the dielectric layer. Cooling pipes may be arranged outside the discharge reactor or in the medium layer, and cooling water or cooling air may be arranged for cooling the discharge reactor. The coil-type dielectric barrier reactor has a compact structure and is mostly used in a vertical air flow flue, and can also be used in a horizontal air flow when the gas velocity is relatively high.
所述的放电反应器也可以为电晕放电反应器,由高压极与多个接地极组成,高压极位于接地极之间,高压极与接地极间留有放电间隙,优选的放电间隙为200mm。The discharge reactor can also be a corona discharge reactor, which is composed of a high voltage electrode and a plurality of ground electrodes, the high voltage electrode is located between the ground electrodes, and there is a discharge gap between the high voltage electrode and the ground electrode, the preferred discharge gap is 200mm .
一种基于放电活化卤族物质的烟气脱汞方法,包括如下步骤:A method for removing mercury from flue gas based on discharge-activated halogen substances, comprising the steps of:
(1)将卤族物质与含汞烟气混合;(1) Mix halogenated substances with mercury-containing flue gas;
(2)在有氧气体条件下,通过高压放电活化卤族物质,使烟气中的元素态汞形成为氧化态汞和颗粒附着汞;(2) Under the condition of aerobic gas, the halogen group substances are activated by high-voltage discharge, so that the elemental mercury in the flue gas is formed into oxidized mercury and particle-attached mercury;
(3)进行除尘和吸收脱除氧化态汞和颗粒附着汞。(3) Dust removal and absorption to remove oxidized mercury and particle-attached mercury.
本发明活化卤族物质脱汞的原理是:在气体或液体中发生放电时,可以激发高化学活性的自由基(·OH、·H、·O、·N等)及其他活性物质(O3、H2O2等)。这些活性物质可以进行常规化学技术难以实现的具有工业应用价值的化学反应,从而高效活化卤族物质,将其转化为卤素单质、卤族中间体及原子。活化后的卤族物质易与汞结合,使元素态汞转化成为氧化态和颗粒附着态,被下游脱除装置捕集脱除。The principle of demercurization of activated halogen species in the present invention is: when discharge occurs in gas or liquid, highly chemically active free radicals (OH, H, O, N, etc.) and other active substances (O 3 , H 2 O 2 , etc.). These active substances can carry out chemical reactions with industrial application value that are difficult to realize by conventional chemical techniques, thereby efficiently activating halogen substances and converting them into halogen simple substances, halogen intermediates and atoms. The activated halogen substances are easy to combine with mercury, so that the elemental mercury is converted into an oxidized state and a particle-attached state, which is captured and removed by the downstream removal device.
本发明中采用的高压电压一般为10kV以上,电流数十毫安以上,所述的高压放电可以采取介质阻挡放电、辉光放电或电晕放电等放电形式。The high-voltage voltage used in the present invention is generally above 10kV, and the current is above tens of milliamps. The high-voltage discharge can be in the form of dielectric barrier discharge, glow discharge or corona discharge.
含汞烟气通过卤族物质活化装置处理后,可以单独采用除尘装置或吸收装置进行进一步脱除,也可以先后被除尘装置和吸收装置脱除。除尘装置可以为电除尘器、过滤式除尘器、湿式除尘器、机械式除尘器或其他除尘设备。吸收装置可以为填料塔、湍球塔、筛板塔、喷洒式吸收器、固定床吸附器、移动床吸附器、沸腾床吸附器或其他吸收/吸附设备。After the mercury-containing flue gas is treated by the halogen substance activation device, it can be further removed by the dust removal device or the absorption device alone, or it can be removed by the dust removal device and the absorption device successively. The dust removal device can be an electric dust collector, filter dust collector, wet dust collector, mechanical dust collector or other dust removal equipment. The absorption device can be packed tower, turbulent ball tower, sieve tray tower, spray absorber, fixed bed adsorber, moving bed adsorber, ebullating bed adsorber or other absorption/adsorption equipment.
本发明中卤族物质为卤单质、卤盐,如氯单质Cl2、溴单质Br2、碘单质I2、氯化钠NaCl、溴化钠NaBr,碘化钠NaI,溴化钙CaBr2等;注入卤族物质可以为气态、液态、固态或者混合态;The halogen substances in the present invention are simple halogens and halogen salts, such as simple chlorine Cl 2 , simple bromine Br 2 , simple iodine I 2 , sodium chloride NaCl, sodium bromide NaBr, sodium iodide NaI, calcium bromide CaBr 2 , etc. ; The injection of halogen substances can be in gaseous, liquid, solid or mixed state;
本发明中含氧气体为氧气、空气、烟气,或含有SO2、NH3、NOx的气体。The oxygen-containing gas in the present invention is oxygen, air, flue gas, or gas containing SO 2 , NH 3 , and NO x .
本发明所提供的基于放电活化卤族物质的烟气脱汞系统和方法与常规环保技术相比,能够产生如下有益效果:Compared with conventional environmental protection technologies, the flue gas mercury removal system and method based on discharge-activated halogen substances provided by the present invention can produce the following beneficial effects:
1)、本发明的烟气脱汞系统在现有烟气净化系统中的预处理装置和除尘装置之间设置卤族物质活化装置来有效脱除气态汞,还可以直接对现有烟气管道进行改造,有效利用了现有烟气净化系统,降低脱汞成本;1) In the flue gas mercury removal system of the present invention, a halogen substance activation device is installed between the pretreatment device and the dust removal device in the existing flue gas purification system to effectively remove gaseous mercury, and it can also directly replace the existing flue gas pipeline Transformation was carried out to effectively utilize the existing flue gas purification system to reduce the cost of mercury removal;
2)、本发明的烟气脱汞方法,通过高压放电活化卤族物质从而将含汞烟气中的气态汞转化为氧化态汞和颗粒态汞并脱除,可以有效脱除含汞烟气中的气态汞,提高了脱汞效率。2) The flue gas mercury removal method of the present invention can effectively remove mercury-containing flue gas by converting gaseous mercury in mercury-containing flue gas into oxidized mercury and particulate mercury by activating halogen substances through high-voltage discharge The gaseous mercury in the system improves the mercury removal efficiency.
附图说明 Description of drawings
图1为现有技术烟气净化系统示意图;Fig. 1 is the schematic diagram of prior art flue gas purification system;
图2为本发明基于放电活化卤族物质的烟气脱汞系统结构示意图;Fig. 2 is a schematic structural diagram of a flue gas mercury removal system based on discharge-activated halogen substances in the present invention;
图3为板板式介质阻挡放电卤族物质活化装置的结构图;Fig. 3 is a structural diagram of a plate-type dielectric barrier discharge halogen substance activation device;
图4为线筒式介质阻挡放电反应器的结构图;Fig. 4 is the structural diagram of wire barrel type dielectric barrier discharge reactor;
图5为电晕放电反应器的结构图。Fig. 5 is a structural diagram of a corona discharge reactor.
具体实施方式 Detailed ways
如图2所示,本发明基于放电活化卤族物质的脱汞系统包括依次对烟气进行处理的预处理装置2、除尘装置5、吸收装置8,预处理装置2和除尘装置5之间设有卤族物质活化装置3。除尘装置电源6为除尘装置5供电,除尘装置5还设置有除尘灰斗7。As shown in Figure 2, the mercury removal system based on the discharge activation of halogen substances in the present invention includes a
含汞烟气经过换热器等预处理装置2后进入卤族物质活化装置3,卤族物质活化装置3向烟气中投加卤族物质,与烟气混合。卤族物质活化装置3在含氧气体的条件下,高效活化卤族物质,与烟气中的卤族物质充分混合反应,产生卤素单质、卤素原子等。卤素单质、原子与烟气中的元素态汞结合,形成卤化汞等氧化态汞以及颗粒态汞。随后,烟气进入除尘装置5,烟尘、氧化态汞、颗粒态汞均可被脱除,从除尘器灰斗7排出。除尘后的烟气进入吸收装置8,烟气中残余的氧化态、颗粒态汞在吸收装置8中被吸收,与吸收副产物一同被排出。脱汞后的烟气经过除雾器等后处理装置,从烟囱排出。The mercury-containing flue gas passes through a
卤族物质活化装置3通过高压放电来高效活化卤族物质,其中放电反应可以采用介质阻挡放电、辉光放电或电晕放电放电形式,本发明的实施例采用介质阻挡放电反应器和电晕放电反应器来对本发明做进一步的说明。The halogen group
如图3所示,为本发明板板式介质阻挡放电卤族物质活化装置的结构图,包括壳体18以及位于所述壳体18两端的烟道12a和12b;在壳体18内设有放电反应器11,在位于放电反应器11前的烟道12a内设有喷嘴16。放电反应器电源4为放电反应器11供电。放电反应器11由高压极13与接地极14,以及介质层15组成,高压极13与接地极14中间通过介质层15隔开。As shown in Figure 3, it is a structural diagram of the plate-type dielectric barrier discharge halogen substance activation device of the present invention, including a
如图所示的放电反应器11为板板式介质阻挡放电器,高压极13附着在介质层15板上,接地极14板与介质层15板平行放置,所述接地极14板与介质层15板间留有空隙,放电间隙优选为100mm,供烟气通过。还可以设置有下部灰斗17用于回收卤族物质,同时也可作为储槽使用。但当卤族物质活化装置3布置于气路管道内,气体流速较高,也可不布置灰斗。The
接地极板14可设置为双层,在中部设置冷却管道,布置冷却水或冷却气,将接地极板处的冷却部分作为换热器的一部分,降低热量损失。The grounding
由图中可见,卤族物质活化装置3中可以设置多组放电反应器11并联、串联或串并联,由多组放电反应器11构成放电反应区用来活化卤族物质。It can be seen from the figure that multiple sets of
含汞烟气由介质阻挡放电反应器11前端的烟道12a进入卤族物质活化装置3后,喷嘴16向烟气中喷洒卤族物质。介质阻挡放电反应器11进行高压放电,从而高效活化卤族物质,将其转化为卤素单质、卤族中间体及原子。活化后的卤族物质易与汞结合,使元素态汞转化成为氧化态和颗粒附着态汞。随后烟气从介质阻挡放电反应器11后端的烟道12b排出到下游的除尘和吸收装置脱除氧化态汞、颗粒态汞。After the flue gas containing mercury enters the halogen
如图4所示为本发明的放电反应器的又一实施例:线筒式介质阻挡放电反应器,由高压极13与接地极14,以及介质板15组成,其中接地极14及介质层15附着在一起构成便于烟气通过的圆筒通道,高压极13为高压极线,位于接地极14及介质层15构成的圆筒通道中轴线。其中接地极14位于通道的外层,介质层15位于通道的内层。放电反应器电源4为放电反应器11供电。由图中可见,卤族物质活化装置3中可以设置多组放电反应器11,由多组放电反应器11构成放电反应区用来活化卤族物质。放电反应器11外可以设置冷却管道,布置冷却水或冷却气进行冷却,降低热量损失。由于一般气路管道内气体流速约为10-15m/s,一般无积灰产生,可以不布置灰斗。As shown in Figure 4, it is another embodiment of the discharge reactor of the present invention: a wire barrel type dielectric barrier discharge reactor, consisting of a
含汞烟气与卤族物质混合后,进入放电反应器11组成的通道,放电反应器进行高压放电,从而高效活化卤族物质,将其转化为卤素单质、卤族中间体及原子。活化后的卤族物质易与汞结合,使元素态汞转化成为氧化态和颗粒附着态汞。经过放电反应器后的烟气排出到下游的除尘和吸收装置脱除氧化态汞、颗粒态汞。After the mercury-containing flue gas is mixed with the halogen substances, it enters the channel formed by the
这种结构的脱汞装置可以实现氧化60%以上的元素汞,能耗水平约72Wh/m3。出于紧凑布置的目的,也可以将圆筒形改为正六边形等。The mercury removal device with this structure can realize the oxidation of more than 60% of elemental mercury, and the energy consumption level is about 72Wh/m 3 . For the purpose of compact arrangement, it is also possible to change the cylindrical shape into a regular hexagonal shape, etc.
如图5所示为本发明的放电反应器的又一实施例:电晕放电反应器,由高压极13与接地极板14组成,高压极线13位于二接地极板14之间,高压极13与接地极14之间留有放电间隙,优选的放电间隙为200mm。放电反应器电源4为放电反应器11供电。由图可见,卤族物质活化装置3中可以设置多组放电反应器11,由多组放电反应器11构成放电反应区来活化卤族物质。这种实施方式可以直接对现有烟道进行改造,将高压极13与接地极板14布置于烟道中。由于一般气路管道内气体流速约为10-15m/s,一般无积灰产生,可以不布置灰斗。As shown in Figure 5, it is another embodiment of the discharge reactor of the present invention: a corona discharge reactor, made up of a
该类型电晕放电反应器一般采取正极性放电,放电峰值电压为10~100kV。可以采用短脉冲或直流叠加交流高压电源供电,以获得较好的活化效果。电压上升时间一般为数十纳秒至数十微秒,以采用上述方法处理烟气为例,烟气中汞含量为13μg/m3时,当向锅炉中投加Br2浓度超过4ppm,汞的净脱除率可达64%,总汞控制率达80%。This type of corona discharge reactor generally adopts positive polarity discharge, and the discharge peak voltage is 10-100kV. Short pulse or DC superimposed AC high-voltage power supply can be used to obtain better activation effect. The voltage rise time is generally tens of nanoseconds to tens of microseconds. Taking the above method to treat flue gas as an example, when the mercury content in the flue gas is 13μg/ m3 , when the concentration of Br 2 added to the boiler exceeds 4ppm, mercury The net removal rate can reach 64%, and the total mercury control rate can reach 80%.
本发明可以用于各类锅炉或焚烧炉等的烟气脱汞。The invention can be used for flue gas demercuration of various boilers or incinerators.
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