The preparation facilities of Pu'er tea
Technical field
The present invention relates to the preparation facilities of Pu'er tea, belong to the Pu'er tea preparing technical field.
Background technology
Pu'er tea belongs to black tea, because of the place of production old genus Yunnan Pu Erfu (modern Puer City), so gain the name.The present tea produced of general reference Pu'er tea district is take the big-leaf species in yunnan solar dried green tea of generally acknowledging the Pu'er tea district as raw material, the loose tea and the compressed tea that are processed into through after fermentation.Appearance color is brown red, and endoplasm soup look red is dense bright, the unique Chen Xiang of fragrance, and mellow time of flavour is sweet, and is brown red at the bottom of the leaf.Arranged dividing of living tea and ripe tea, give birth to tea spontaneous fermentation, ripe tea artificial repening." more Chen Yuexiang " is acknowledged as the maximum characteristics that Pu'er tea is distinguished other teas, is different from other tea and is valued for newly, and Pu'er tea is valued for " old ".The definition that Yunnan Province bureau of standard measurement has announced Pu'er tea in March, 2003: " Pu'er tea be big-leaf species in yunnan solar dried green tea in Yunnan Province's certain area as raw material, the loose tea and the compressed tea that process through after fermentation.”
Pu'er tea adopts traditional mode to prepare always for a long time.Pu'er tea comprises Pu'er raw tea and Pu'er cooked tea.Usually, the said Pu'er tea of people refers to Pu'er cooked tea, that to shine blue or green tea be raw material for the big-leaf species in yunnan that meets Pu'er tea home environment condition, adopt wet heap technique, the people promotes bacterial reproduction for adding the water extraction temperature, accelerate the tealeaves slaking and remove and give birth to the tea bitterness reaching entrance Chunhua, soup look red dense unique moral character, the loose tea and the compressed tea that are processed to form through after fermentation.Its qualitative characteristics is: the soup look red is dense bright, the unique Chen Xiang of fragrance, and mellow time of flavour is sweet, and root of Ford Metalleaf is brown evenly.
In recent years, along with development economic and society, people increase in large quantities for the demand of Pu'er tea.Some new pu'er tea preparation methods occur on the traditional basis of succession, and the device for preparing specially Pu'er tea also produces thereupon.No. 200820081722, Chinese patent provides a kind of Pu ' er tea fermentation device.This device by support, be fixed on spindle tube on the support, by bearing (ball) cover and fastening bolt place round on the spindle tube, place round inner support, place round and be fixed on shaft on the spindle tube, place the electric machine rotation parts on the container to form; Wherein: have several steam vents and intrinsic several teeth for stirring on the shaft.But the round heat-insulating property of this device is poor, lacks technical parameter collection, storage, transmission and the analysis of preparation Pu'er tea, thereby to the technical unit that described technical parameter is controlled, affects the quality of Pu'er tea.
Summary of the invention
In order to solve the problem of prior art existence, the invention provides a kind of preparation facilities of Pu'er tea, can keep as much as possible the marrow of the traditional preparation method of Pu'er tea, can make high-quality Pu'er tea.
The preparation facilities of a kind of Pu'er tea provided by the invention comprises base (1), fermentation unit, the first cabinet (2), the second cabinet (4), rotating shaft (11), the first motor (8) second motors (12), wireless data dispensing device and sensor;
Base (1) is the framework that panel beating is welded into, and can be fixed in ground with bolt;
Fermentation unit comprises fermentation roller (5) and shell (3), and fermentation roller (5) places the inner sandwich that forms of shell (3); Mezzanine space is airtight between fermentation roller (5) and the shell (3); This sandwich is conducive to the insulation of fermentation roller (5) on the one hand, the scope that goes beyond the limit of the temperature in the fermentation roller (5) on the other hand, can heat up and cooling to fermentation roller (5) by the heating and cooling ventilation unit, so that the temperature in the fermentation roller (5) is in rational scope;
Temperature Humidity Sensor exploration hole more than 2 is arranged on the barrel of fermentation roller (5), Temperature Humidity Sensor is connected in the Temperature Humidity Sensor stationary magazine creel (9) that is placed on an end opening with a zigbee module, it is airtight affixed that Temperature Humidity Sensor stationary magazine creel (9) openend is surveyed mouth by screw thread and Temperature Humidity Sensor, separation net places in the Temperature Humidity Sensor stationary magazine creel (9), in order to isolate the tealeaves in the fermentation roller (5) and to guarantee that Temperature Humidity Sensor can measure immediately to the humiture in the fermentation roller (5);
One end barrel of fermentation roller (5) and catch (22) and cylinder outward flange (16) are affixed with screw, cylinder outward flange (16) and cylinder output flange (18) clamp self-aligning bearing (17), and cylinder output flange (18) is affixed with the casing screw; The outer wall of cylinder outward flange (16) and hinge wheel (15) screw thread are affixed, and the minor sprocket that cooperates with hinge wheel (15) is fixed on the first motor (8) axle, between the two by chain drive tank body (5) rotation;
The other end of fermentation roller (5) does not have hinge wheel (15), and remaining structure is identical with an aforesaid end with annexation;
Fermentation roller (5) and shell (3) be charge door, the discharging opening to the lid that can close should be arranged also;
In order to press close to traditional pu'er tea preparation method, the inner surface of fermentation roller (5) pastes the yellow pear wood thin plate of one deck;
Shell (3) is comprised of upper half-shell and housing lower half; It is inner that the circular hole edge of the central authorities at shell (3) two ends all is embedded in the groove (34) of sliding bearing (14);
Sliding bearing (14) places flange (16) outside;
One end housing lower half of shell (3) and the first flange (6) and the second flange (32) are affixed, the first flange (6) and the second flange (32) are affixed with the first cabinet (2) framework, the affixed heating and cooling ventilation unit in the first flange (6) cavity the inside wherein, the heating and cooling ventilation unit is the fan of a front-mounted heating net; This heating and cooling ventilation unit can be to blowing hot-air or cold wind in fermentation roller (5) and shell (3) interlayer; When needing heating, switch on to heating net; During cooling, directly ventilate;
The other end bottom of shell (3) does not have the first flange (6), and remaining structure is identical with an aforesaid end with annexation; The bottom, two ends of shell (3) is affixed with flange, in order that increase the stability of shell (3);
Main shaft (11) is a metal tube, and tapped hole more than 2 is arranged on the tube wall vertically;
Paddle (10) is the oar that an end has externally threaded hollow shape, on the oar wall water injection hole is arranged, and paddle (10) is threaded by the hole of screw thread with main shaft (11);
Fermentation roller (5) and main shaft (11) are respectively under the drive of the first motor (8) and the second motor (12), so that fermentation roller (5) is pressed identical with the paddle (10) on the main shaft (11) or the rightabout rotation, rotating speed rotation that can also be different, never reduce and stir resistance, reach well-beaten effect;
The output shaft of one end of main shaft (11) and the second motor (12) is affixed, behind the outer wall of main shaft (11) and the first clamping ring (19) and the second clamping ring (20) socket location, the second clamping ring (20) and main shaft (11) welding; The two ends of bearing (27) be placed with respectively that back-up ring is placed between fermentation roller (5) and the second clamping ring (20) and near; The other end of main shaft (11) not with connect motor and be connected, remaining structure is identical with an aforesaid end with annexation;
One end of main shaft (11) is connected with water filling device by water-supply-pipe; Water filling device is a measuring pump that is connected with feed pipe (33); Water in the measuring pump can be injected in the cylinder (5) by water-supply-pipe, main shaft (11), paddle (10);
The first cabinet (2), the second cabinet (4) all are comprised of framework and the thin plate that panel beating is welded into, and are fixed in respectively on the base (1) of fermentation unit both sides; Wireless data dispensing device zigbee module, water filling device are fixed in respectively on the first cabinet (2) inner frame; The first motor (8) and the second motor (12) all are furnished with the frequency converter of a speed governing, are fixed in respectively on the framework in the second cabinet (4);
Sensor comprises Temperature Humidity Sensor, oxygen level sensor and pH value sensor;
11 Temperature Humidity Sensors have been installed on the fermentation roller (5), have been detected the humiture in the fermentation roller (5); Put 2 Temperature Humidity Sensors in the first cabinet (2), detect the humiture in the first cabinet (2); 2 Temperature Humidity Sensors are put at the outer top of the first cabinet (2), detect indoor temperature and humidity;
1 oxygen level sensor be placed on the outer top of the first cabinet (2) after a zigbee is connected; The detected value of oxygen level sensor is transferred on the main control computer by zigbee;
The pH value of the fermentate by pH value sensor measurement fermentation roller (5) also is transferred on the main control computer;
A single-chip microcomputer and a zigbee form an information unit, and the zigbee that the zigbee of information unit is connected with all the sensors forms the wireless data transceiving device; Zigbee and the zigbee of each humiture and oxygen level sensor, the zigbee of oxygen level sensor based on the information unit of technology of Internet of things form network, according to the program in the single-chip microcomputer of information unit, each sensor obtains after the information by zigbee to information unit zigbee the transmission of data, transfers data to the zigbee that is connected with main control computer by the zigbee of information unit; Information exchange on this zigbee is crossed the usb converting interface and is passed to main control computer, by main control computer storage and demonstration.
Operating personnel adjust and the control appliance operational factor according to the information that obtains on the main control computer, and equipment is moved according to technological requirement.
The preparation facilities of a kind of Pu'er tea provided by the invention adopts conventional method preparation.
Beneficial effect: the preparation facilities of a kind of Pu'er tea provided by the invention, can effectively simulate the wet heap technique of Pu'er tea preparation.1, fermentation unit adopts fermentation roller (5) and shell (3) to form sandwich; This sandwich is conducive to the insulation of fermentation roller (5) on the one hand, the scope that goes beyond the limit of the temperature in the fermentation roller (5) on the other hand, can heat up and cooling to fermentation roller (5) by the heating and cooling ventilation unit, so that the temperature in the fermentation roller (5) is in rational scope; 2, be furnished with many group Temperature Humidity Sensors, oxygen level sensor and pH value sensor and in time detect technical parameter information in the Pu'er tea preparation process, control timely and the adjusting process parameter, the technical parameter information of gained all can be stored for subsequent use in computer; 3, form network based on the zigbee of technology of Internet of things and sensor and main control computer, the mode that the technical parameter information that sensor obtains is adopted the Internet of Things wireless transmission is transmitted; 4, the paddle of main shaft (11) and fermentation roller (5) can be by identical or rightabout rotations with different Electric Machine Control, and rotating speed rotation that can also be different never reaches to reduce and stirs resistance, reaches well-beaten effect; 5, in order to press close to traditional pu'er tea preparation method, the inner surface of fermentation roller (5) pastes the yellow pear wood thin plate of one deck, and the Pu'er tea that obtains has good quality; 6, can realize standardization, the batch production production of Pu'er tea, reduce cost, the Pu'er tea quality that obtains is more consistent.
Description of drawings
Fig. 1 is the half sectional view of the device front view of a kind of Pu'er tea preparation provided by the invention.
Fig. 2 is the partial enlarged view A of the preparation facilities Front view 1 of a kind of Pu'er tea provided by the invention.
Fig. 3 is the profile of the preparation facilities front view of a kind of Pu'er tea provided by the invention.
Fig. 4 is the profile of left view of the preparation facilities of a kind of Pu'er tea provided by the invention.
Fig. 5 is the profile of top view of the preparation facilities of a kind of Pu'er tea provided by the invention.
Fig. 6 is sliding bearing 14 profiles of the preparation facilities of a kind of Pu'er tea provided by the invention.
The specific embodiment
The preparation facilities of embodiment 1 a kind of Pu'er tea provided by the invention comprises base (1), fermentation unit, the first cabinet (2), the second cabinet (4), rotating shaft (11), the first motor (8) second motors (12), wireless data dispensing device and sensor;
Base (1) is the framework that panel beating is welded into, and can be fixed in ground with bolt;
Fermentation unit comprises fermentation roller (5) and shell (3), and fermentation roller (5) places the inner sandwich that forms of shell (3); Mezzanine space is airtight between fermentation roller (5) and the shell (3); This sandwich is conducive to the insulation of fermentation roller (5) on the one hand, the scope that goes beyond the limit of the temperature in the fermentation roller (5) on the other hand, can heat up and cooling to fermentation roller (5) by the heating and cooling ventilation unit, so that the temperature in the fermentation roller (5) is in rational scope;
Temperature Humidity Sensor exploration hole more than 2 is arranged on the barrel of fermentation roller (5), Temperature Humidity Sensor is connected in the Temperature Humidity Sensor stationary magazine creel (9) that is placed on an end opening with a zigbee module, it is airtight affixed that Temperature Humidity Sensor stationary magazine creel (9) openend is surveyed mouth by screw thread and Temperature Humidity Sensor, separation net places in the Temperature Humidity Sensor stationary magazine creel (9), in order to isolate the tealeaves in the fermentation roller (5) and to guarantee that Temperature Humidity Sensor can measure immediately to the humiture in the fermentation roller (5);
One end barrel of fermentation roller (5) and catch (22) and cylinder outward flange (16) are affixed with screw, cylinder outward flange (16) and cylinder output flange (18) clamp self-aligning bearing (17), and cylinder output flange (18) is affixed with the casing screw; The outer wall of cylinder outward flange (16) and hinge wheel (15) screw thread are affixed, and the minor sprocket that cooperates with hinge wheel (15) is fixed on the first motor (8) axle, between the two by chain drive tank body (5) rotation;
The other end of fermentation roller (5) does not have hinge wheel (15), and remaining structure is identical with an aforesaid end with annexation;
Fermentation roller (5) and shell (3) be charge door, the discharging opening to the lid that can close should be arranged also;
In order to press close to traditional pu'er tea preparation method, the inner surface of fermentation roller (5) pastes the yellow pear wood thin plate of one deck;
Shell (3) is comprised of upper half-shell and housing lower half; It is inner that the circular hole edge of the central authorities at shell (3) two ends all is embedded in the groove (34) of sliding bearing (14);
Sliding bearing (14) places flange (16) outside;
One end housing lower half of shell (3) and the first flange (6) and the second flange (32) are affixed, the first flange (6) and the second flange (32) are affixed with the first cabinet (2) framework, the affixed heating and cooling ventilation unit in the first flange (6) cavity the inside wherein, the heating and cooling ventilation unit is the fan of a front-mounted heating net; This heating and cooling ventilation unit can be to blowing hot-air or cold wind in fermentation roller (5) and shell (3) interlayer; When needing heating, switch on to heating net; During cooling, directly ventilate;
The other end bottom of shell (3) does not have the first flange (6), and remaining structure is identical with an aforesaid end with annexation; The bottom, two ends of shell (3) is affixed with flange, in order that increase the stability of shell (3);
Main shaft (11) is a metal tube, and tapped hole more than 2 is arranged on the tube wall vertically;
Paddle (10) is the oar that an end has externally threaded hollow shape, on the oar wall water injection hole is arranged, and paddle (10) is threaded by the hole of screw thread with main shaft (11);
Fermentation roller (5) and main shaft (11) are respectively under the drive of the first motor (8) and the second motor (12), so that fermentation roller (5) is pressed identical with the paddle (10) on the main shaft (11) or the rightabout rotation, rotating speed rotation that can also be different, never reduce and stir resistance, reach well-beaten effect;
The output shaft of one end of main shaft (11) and the second motor (12) is affixed, behind the outer wall of main shaft (11) and the first clamping ring (19) and the second clamping ring (20) socket location, the second clamping ring (20) and main shaft (11) welding; The two ends of bearing (27) be placed with respectively that back-up ring is placed between fermentation roller (5) and the second clamping ring (20) and near; The other end of main shaft (11) not with connect motor and be connected, remaining structure is identical with an aforesaid end with annexation;
One end of main shaft (11) is connected with water filling device by water-supply-pipe; Water filling device is a measuring pump that is connected with feed pipe (33); Water in the measuring pump can be injected in the cylinder (5) by water-supply-pipe, main shaft (11), paddle (10);
The first cabinet (2), the second cabinet (4) all are comprised of framework and the thin plate that panel beating is welded into, and are fixed in respectively on the base (1) of fermentation unit both sides; Wireless data dispensing device zigbee module, water filling device are fixed in respectively on the first cabinet (2) inner frame; The first motor (8) and the second motor (12) all are furnished with the frequency converter of a speed governing, are fixed in respectively on the framework in the second cabinet (4);
Sensor comprises Temperature Humidity Sensor, oxygen level sensor and pH value sensor;
11 Temperature Humidity Sensors have been installed on the fermentation roller (5), have been detected the humiture in the fermentation roller (5); Put 2 Temperature Humidity Sensors in the first cabinet (2), detect the humiture in the first cabinet (2); 2 Temperature Humidity Sensors are put at the outer top of the first cabinet (2), detect indoor temperature and humidity;
1 oxygen level sensor be placed on the outer top of the first cabinet (2) after a zigbee is connected; The detected value of oxygen level sensor is transferred on the main control computer by zigbee;
The pH value of the fermentate by pH value sensor measurement fermentation roller (5) also is transferred on the main control computer;
A single-chip microcomputer and a zigbee form an information unit, and the zigbee that the zigbee of information unit is connected with all the sensors forms the wireless data transceiving device; Zigbee and the zigbee of each humiture and oxygen level sensor, the zigbee of oxygen level sensor based on the information unit of technology of Internet of things form network, according to the program in the single-chip microcomputer of information unit, each sensor obtains after the information by zigbee to information unit zigbee the transmission of data, transfers data to the zigbee that is connected with main control computer by the zigbee of information unit; Information exchange on this zigbee is crossed the usb converting interface and is passed to main control computer, by main control computer storage and demonstration.
Operating personnel adjust and the control appliance operational factor according to the information that obtains on the main control computer, and equipment is moved according to technological requirement.
The preparation facilities of a kind of Pu'er tea provided by the invention adopts conventional method preparation.
The use of the preparation facilities of a kind of Pu'er tea provided by the invention is dynamic: simulate wet heap technique, shine blue or green tea as raw material take the big-leaf species in yunnan that meets Pu'er tea home environment condition; Raw material tea is put into fermentation roller (5) by charge door, close charge door, service ports and all Gai Hemen; Press the measuring pump (33) of proportioning usefulness water filling device to fermentation roller (5) Nei Jiashui, the water in the measuring pump can be injected in the cylinder (5) by water-supply-pipe, main shaft (11), paddle (10); In the process of fermentation, when needing turning, start motor the first motor (8) and the second motor (12), drive the paddle (10) on fermentation roller (5) and the main shaft (11), tea to be fermented is stirred; For the controlled fermentation temperature, the heating and cooling ventilation unit can be to blowing hot-air or cold wind in fermentation roller (5) and shell (3) interlayer; When needing heating, switch on to heating net; During cooling, directly ventilate, stop after reaching specification requirement; Technical data according to Temperature Humidity Sensor, oxygen level sensor and pH value sensor obtain in time stirs with technological parameter; Fermentation ends; Open the door discharging of discharging opening; Spreading for cooling; Dry; Obtain finished product.Under the acting in conjunction of microbial action, hyther and oxidation, form the distinctive local flavor of Pu'er tea, quality.