CN102577752A - Onboard efficient cotton cleaning device - Google Patents
Onboard efficient cotton cleaning device Download PDFInfo
- Publication number
- CN102577752A CN102577752A CN2012100147312A CN201210014731A CN102577752A CN 102577752 A CN102577752 A CN 102577752A CN 2012100147312 A CN2012100147312 A CN 2012100147312A CN 201210014731 A CN201210014731 A CN 201210014731A CN 102577752 A CN102577752 A CN 102577752A
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- Prior art keywords
- discaling roll
- cotton
- higher level
- subordinate
- hole
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 89
- 238000004140 cleaning Methods 0.000 title abstract description 6
- 238000010009 beating Methods 0.000 claims abstract description 6
- 238000010992 reflux Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 31
- 230000001413 cellular effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 9
- 238000007599 discharging Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- MUKYLHIZBOASDM-UHFFFAOYSA-N 2-[carbamimidoyl(methyl)amino]acetic acid 2,3,4,5,6-pentahydroxyhexanoic acid Chemical compound NC(=N)N(C)CC(O)=O.OCC(O)C(O)C(O)C(O)C(O)=O MUKYLHIZBOASDM-UHFFFAOYSA-N 0.000 description 1
- 241000159213 Zygophyllaceae Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009165 saligot Nutrition 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to an onboard efficient cotton cleaning device, which belongs to the technical field of agricultural machinery and comprises a vertical flow channel with an input hole in the middle of one side. A cellular box with honeycomb holes on the lateral wall is installed on the top of the vertical flow channel, an upper toothed roller and a lower toothed roller supported inside a lower casing are installed on the lower portion of the vertical flow channel, an upper brush and a lower brush radially extending towards the upper toothed roller and the lower toothed roller are respectively mounted at the same-side lower ends of the vertical flow channel and the input hole and on the lower casing, beating rods are distributed at intervals on the sides, corresponding to the input hole, of the upper toothed roller and the lower toothed roller along circular tracks, a cotton collection channel for delivering air flow from bottom to top is arranged at the bottom of the casing. A suction hole on the side, opposite to the beating rods, of the upper toothed roller is reserved in the middle of the cotton collection channel, a return hole lower than the input hole is reserved on the side, opposite to the input hole, of the vertical flow channel, and a distribution channel extends up diagonally from the return hole and out of the vertical flow channel. The onboard efficient cotton cleaning device is capable of preventing unginned cotton from being blown out of an impurity hole and impurities from directly entering a cotton collection box in a short-pass manner, and accordingly the rate of impurities is lowered effectively.
Description
Technical field
The present invention relates to a kind ofly with the cotton impurity eliminating device, especially a kind of airborne efficient scutching cotton device belongs to agricultural machinery technological field.
Background technology
Cotton system receipts machine because simple in structure, cost is low, agronomy adaptability is good etc., and advantage receives the attention of numerous domestic scientific research institution, has got into the trial-production experimental stage grinding product.But it is high that the disadvantage that this machine exists is a percentage of impurity, therefore restricted it and applied.At present, existing airborne clear assorted device mainly contains caltrop formula, serration type and hybrid three kinds.Wherein serration type is better because of compact conformation, assorted clearly effect, use the most generally, but its percentage of impurity is still about 20%, requires " cotton harvesting machine " standard of 11% that gap is greatly still arranged apart from China's percentage of impurity.The subject matter of its existence is: 1) assorted clearly device top unginned cotton separation is not thorough, and unginned cotton is directly discharged from impurity discharging port easily, when causing the cotton loss, stops up impurity discharging port, and influence is carefully assorted to be separated, and has increased percentage of impurity; 2) part cotton branch bar directly gets into the collection hopper without the cleaning of secondary discaling roll; 3) there is defective in being provided with of two-stage sawtooth roller, causes cotton broken phenomenon of the pull-shaped one-tenth of hook repeatedly easily; These problems cause the percentage of impurity behind the existing cotton impurity eliminating high.
Summary of the invention
Primary and foremost purpose of the present invention is: to the shortcoming that above prior art exists, proposes a kind of assorted sorting device of cotton that can effectively avoid unginned cotton directly to discharge from impurity discharging port, thereby the percentage of impurity after the reason is lived together in reduction clearly.
Further aim of the present invention is: propose a kind of assorted sorting device of cotton that can prevent the impurity in the unginned cotton without the direct entering collection of secondary discaling roll cleaning hopper, thereby guarantee the cotton impurity eliminating quality.
In order to reach above primary and foremost purpose; Airborne efficient scutching cotton device of the present invention comprises that a middle side part has the vertical runner of input port; The bee-hole case (top of said bee-hole case preferably has the cotton grid of retaining) that sidewall has honeycomb hole is installed at the top of said vertical runner; Parallel higher level's discaling roll and the subordinate's discaling roll that is supported in the lower case is equipped with in the bottom of said vertical runner; The last hairbrush and following hairbrush that the said higher level's discaling roll of court and subordinate's discaling roll radially extend is installed respectively on the lower end of said vertical passage and input port homonymy and the lower case; One side of said higher level's discaling roll and the corresponding input port of subordinate's discaling roll is intervally distributed with the beating bar along arc track; Said housing bottom is provided with the cotton runner of collection of bottom-up delivery air; The middle part of the cotton runner of said collection has and is positioned at higher level's discaling roll and the suction head piece of patting the relative side of bar, and its improvements are: said vertical runner is positioned at opposite, input port one side and has the refluxing opening that is lower than the input port, and said refluxing opening stretches out the split channel (top of said split channel preferably has a grade web) that is tilted to towards vertical runner extension.
After unginned cotton is imported from the input port; Owing to be provided with split channel, original airflow flowing that all makes progress partly flows downward, thereby has slowed down the speed that delivery air upwards flows; The resistance of having got rid of the unginned cotton sedimentation; Accelerated the speed of unginned cotton sedimentation, effectively avoided unginned cotton to blow out, made it be able to smooth and easy falling on the discaling roll and lived together reason by further the branch from impurity discharging port.
In order to reach above further purpose, between said higher level's discaling roll and the subordinate's discaling roll guide plate that upper/lower terminal is respectively adjacent to higher level's discaling roll and subordinate's discaling roll is housed.Like this, when unginned cotton after higher level's discaling roll is handled, part not have the impurity of separation to be scraped by guide plate, excessively is eliminated to subordinate's discaling roll naturally, thereby avoids impurity directly to get into the collection hopper.Simultaneously, subordinate's discaling roll because the effect of guide plate is directed to higher level's discaling roll, is reached near refluxing opening negative pressuren zone with the rotation of higher level's discaling roll by the unginned cotton under brushing, and is outputed to the collection hopper, avoids unginned cotton because of broken phenomenon of the pull-shaped one-tenth of hook repeatedly.
The present invention further improves, and said higher level's discaling roll is unkitted the side top of patting bar parallel with it cotton roller is housed, and the axially spaced-apart established angle is to the cotton plate of the pressure of dislocation gradually in the rotating shaft of said cotton roller.Its effect is through rotating relatively with higher level's discaling roll, the unginned cotton that falls is pressed onto the discaling roll surface uniformly, handling in order to beating afterwards.
Further perfect of the present invention be, said subordinate discaling roll is unkitted between the side top and higher level's discaling roll of patting bar, and parallel with it brush roll is housed, the radial brushes that the rotating shaft spaced radial installation of said brush roll and higher level contact with the subordinate discaling roll.Its effect is through rotating relatively with upper and lower level discaling roll, the cotton brush from upper and lower level discaling roll surface, being convenient to output.
Outstanding advantage of the present invention is:
1, the ingenious air pressure technique of backflow that used of split channel is set, the loss of having avoided cotton to fly out and cause, and top keeps off cotton grid and stops up and can't get rid of thin assorted defective, significantly improved thin assorted separating effect;
2, the reasonable setting of two-stage sawtooth roller position in conjunction with the utilization of guide plate, has strengthened referring to the cleaning effect of bar and bell shell, greatly reduces the unginned cotton percentage of impurity;
3, guide plate has guide functions simultaneously, can stop subordinate's tooth rod to be fallen into once more on the discaling roll by the unginned cotton under brushing, and has only unginned cotton to be directed to the one-level discaling roll, and flows to negative pressuren zone output with one-level discaling roll and brush roll, effectively avoided unginned cotton repeatedly hook strip form broken phenomenon.
Description of drawings
Below in conjunction with accompanying drawing the present invention is further described.
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the structural representation of discaling roll among Fig. 1 embodiment.
Fig. 3 is the end view of Fig. 2.
Fig. 4 is the structural representation of cotton roller among Fig. 1 embodiment.
Fig. 5 is the end view of Fig. 4.
Embodiment
Embodiment one
The airborne efficient scutching cotton device basic structure of present embodiment is as shown in Figure 1, and vertical runner A one middle side part that is positioned at device top has input port 8, and the bee-hole case 9 that sidewall has honeycomb hole is installed at the top of vertical runner A, and the cotton grid 10 of retaining have been equipped with at the top of bee-hole case 9.The parallel higher level's discaling roll 6 and subordinate's discaling roll 2 that is supported in the lower case is equipped with in the bottom of vertical runner A.The last hairbrush and following hairbrush 4 that radially extend towards higher level's discaling roll 6 and subordinate's discaling roll 2 are installed respectively on the lower end of vertical passage A and input port homonymy and the lower case.The inclination angle of hairbrush 4 and 60 ° of horizontal plane written treaties (50 °-70 ° all can).One side of higher level's discaling roll 6 and subordinate's discaling roll 2 corresponding input ports is intervally distributed with along arc track and pats bar 3, and subordinate's discaling roll 2 also is equipped with and pats the arc grid 1 that bar is connected.Housing bottom is installed blower fan 16, and is provided with the cotton runner C of collection that the blower fan mouth begins bottom-up delivery air, and this collects cotton runner middle part and has the suction head piece 14 that is positioned at higher level's discaling roll 6 and pats the relative side of bar, and the unginned cotton delivery outlet at its terminal collects hopper indirectly.Vertical runner A is positioned at 8 opposites, input port, one side and has the refluxing opening 12 that is lower than the input port, and this refluxing opening extends the split channel B that is tilted to outward towards vertical runner A, and a grade web is equipped with at the top of this split channel.
The structure of the superior and the subordinate's discaling roll as shown in Figures 2 and 3, two ends are supported on respectively on the bearing block 6-1 of housing 4, by belt pulley 6-5 driven rotary, the Saw blade 6-2 that is intervally arranged on the stack shell 6-3 and has radial teeth.
In addition, the airborne efficient scutching cotton device of present embodiment also has following design feature:
1), the guide plate 5 that upper/lower terminal is respectively adjacent to higher level's discaling roll and subordinate's discaling roll is housed between higher level's discaling roll 6 and the subordinate's discaling roll 2, the angle of inclination of this guide plate can be set as required.
2), higher level's discaling roll 6 is unkitted the side top of patting bar parallel with it cotton roller 7 is housed; This cotton roller such as Fig. 4 and shown in Figure 5; Its rotating shaft 7-3 is supported on the bearing block 7-1 at two ends, is driven by belt pulley 7-4, and rotating shaft 7-3 goes up the axially spaced-apart established angle to the cotton plate 7-2 of the pressure of dislocation gradually.
3), subordinate's discaling roll 2 is unkitted between the side top and higher level's discaling roll 6 of patting bar, and parallel with it brush roll 15 is housed, the radial brushes that the rotating shaft spaced radial installation of this brush roll and higher level contact with the subordinate discaling roll.To send when input, superstructure to play by the input one's intention as revealed in what one says thin assorted (than the light impurity of unginned cotton: centrifugation cotton broken leaf etc.), and be placed in the lower housing portion parts to big assorted (than the heavy impurity of unginned cotton: limb bell shell etc.) play centrifugation when unginned cotton.Particularly, the unginned cotton that contains impurity is under wind drive, and behind the thin assorted Disengagement zone on entering top, input port, air-flow is divided into two-way, and one the tunnel directly upwards enters atmosphere through the bee-hole hive bee hole of direct current channel and the space of the cotton grid of retaining; Pass split channel retaining web through refluxing opening under another road direction and enter atmosphere, since thin assorted lighter, therefore can discharge with the wind.Because the sectional area of direct current channel is long-pending greater than cross section of fluid channel before, so wind speed reduces unginned cotton and big assorted sinking rapidly.The air pressure that refluxing opening forms refluxes and has not only reduced the resistance of unginned cotton and impurity sinking, has also accelerated the speed of sinking.Unginned cotton and the impurity of crossing refluxing opening are under the effect of cotton roller; Be depressed on higher level's discaling roll, the roller hook is held cotton-wool toward rotation counterclockwise, and hairbrush can limit the cotton freely-movable; Make cotton-wool shakeout the hook jail; Cross bell shell, the impurity of hairbrush and beat disengaging higher level discaling roll through getting rid of of multistage beating bar, minority the impurity that does not break away to be scraped by guide plate, gets into subordinate's discaling roll.The unginned cotton that is hooked on higher level's discaling roll breaks away from discaling roll under the effect of brush roll, get into the negative pressuren zone of inhaling the head piece place, is inhaled band and blows to the collection hopper by the air-flow that blower fan produces.The impurity that breaks away from higher level's discaling roll is carried part unginned cotton secretly again through the effect of the same principle of subordinate's discaling roll, and impurity thoroughly separates with unginned cotton, and impurity is to falling in the ground.Unginned cotton on subordinate's discaling roll flows to negative pressure cavity through the guide plate prevention with higher level's discaling roll by the brush roll brush down, is sent to the collection hopper, avoids the repetition hook strip of subordinate's discaling roll to form broken cotton.
Evidence, adopt the device of present embodiment after, cotton assorted separative efficiency is high, quality is guaranteed, the loss that can effectively avoid existing clear assorted device top cotton to fly out obviously reduces unginned cotton simultaneously and draws broken because of hook repeatedly, reduces the percentage of impurity after the separation greatly.
Except that the foregoing description, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.
Claims (8)
1. airborne efficient scutching cotton device; Comprise that a middle side part has the vertical runner of input port; The bee-hole case that sidewall has honeycomb hole is installed at the top of said vertical runner; Parallel higher level's discaling roll and the subordinate's discaling roll that is supported in the lower case is equipped with in the bottom of said vertical runner; The last hairbrush and following hairbrush that the said higher level's discaling roll of court and subordinate's discaling roll radially extend is installed respectively on the lower end of said vertical passage and input port homonymy and the lower case; One side of said higher level's discaling roll and the corresponding input port of subordinate's discaling roll is intervally distributed with the beating bar along arc track, and said housing bottom is provided with the cotton runner of collection of bottom-up delivery air, and the middle part of the cotton runner of said collection has and is positioned at higher level's discaling roll and the suction head piece of patting the relative side of bar; It is characterized in that: said vertical runner is positioned at opposite, input port one side and has the refluxing opening that is lower than the input port, and said refluxing opening stretches out the split channel that is tilted to towards vertical runner extension.
2. airborne efficient scutching cotton device according to claim 1 is characterized in that: between said higher level's discaling roll and the subordinate's discaling roll guide plate that upper/lower terminal is respectively adjacent to higher level's discaling roll and subordinate's discaling roll is housed.
3. airborne efficient scutching cotton device according to claim 2 is characterized in that: said higher level's discaling roll is unkitted the side top of patting bar parallel with it cotton roller is housed, and the axially spaced-apart established angle is to the cotton plate of the pressure of dislocation gradually in the rotating shaft of said cotton roller.
4. airborne efficient scutching cotton device according to claim 3; It is characterized in that: said subordinate discaling roll is unkitted between the side top and higher level's discaling roll of patting bar; Parallel with it brush roll is housed, the radial brushes that the rotating shaft spaced radial installation of said brush roll and higher level contact with the subordinate discaling roll.
5. airborne efficient scutching cotton device according to claim 4 is characterized in that: being intervally arranged on the stack shell of said upper and lower level discaling roll has the Saw blade of radial teeth.
6. airborne efficient scutching cotton device according to claim 5 is characterized in that: said hairbrush 4 becomes 50 °-70 ° inclination angle with horizontal plane.
7. airborne efficient scutching cotton device according to claim 6 is characterized in that: said subordinate discaling roll is equipped with and pats the arc grid that bar is connected.
8. airborne efficient scutching cotton device according to claim 7, it is characterized in that: the top of said bee-hole case and the top of said split channel have a grade web respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210014731.2A CN102577752B (en) | 2012-01-18 | 2012-01-18 | Onboard efficient cotton cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210014731.2A CN102577752B (en) | 2012-01-18 | 2012-01-18 | Onboard efficient cotton cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102577752A true CN102577752A (en) | 2012-07-18 |
| CN102577752B CN102577752B (en) | 2014-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210014731.2A Expired - Fee Related CN102577752B (en) | 2012-01-18 | 2012-01-18 | Onboard efficient cotton cleaning device |
Country Status (1)
| Country | Link |
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| CN (1) | CN102577752B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109417909A (en) * | 2017-08-23 | 2019-03-05 | 迪尔公司 | Doffing mechanism for cotton descaling machine |
| CN113550026A (en) * | 2021-07-22 | 2021-10-26 | 浙江金柏利针织科技有限公司 | Cotton raw material opener guide mechanism for textile production and processing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2937163Y (en) * | 2007-01-29 | 2007-08-22 | 杨茂才 | Cotton husking de-impurity machine |
| CN101353821A (en) * | 2008-09-16 | 2009-01-28 | 杨茂才 | Stripping cotton huller |
| CN101390464A (en) * | 2008-11-03 | 2009-03-25 | 新疆科神农业装备科技开发有限公司 | Cotton picker cotton-collection cleaning conveyer and cotton harvesting machine constituted by the same |
| CN201459283U (en) * | 2009-06-05 | 2010-05-12 | 张宜 | Cotton huller |
| CN202565754U (en) * | 2012-01-18 | 2012-12-05 | 农业部南京农业机械化研究所 | Machine-mounting efficient cotton clearing device |
-
2012
- 2012-01-18 CN CN201210014731.2A patent/CN102577752B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2937163Y (en) * | 2007-01-29 | 2007-08-22 | 杨茂才 | Cotton husking de-impurity machine |
| CN101353821A (en) * | 2008-09-16 | 2009-01-28 | 杨茂才 | Stripping cotton huller |
| CN101390464A (en) * | 2008-11-03 | 2009-03-25 | 新疆科神农业装备科技开发有限公司 | Cotton picker cotton-collection cleaning conveyer and cotton harvesting machine constituted by the same |
| CN201459283U (en) * | 2009-06-05 | 2010-05-12 | 张宜 | Cotton huller |
| CN202565754U (en) * | 2012-01-18 | 2012-12-05 | 农业部南京农业机械化研究所 | Machine-mounting efficient cotton clearing device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109417909A (en) * | 2017-08-23 | 2019-03-05 | 迪尔公司 | Doffing mechanism for cotton descaling machine |
| CN109417909B (en) * | 2017-08-23 | 2022-06-24 | 迪尔公司 | Cotton doffer for cotton cleaning machine |
| CN113550026A (en) * | 2021-07-22 | 2021-10-26 | 浙江金柏利针织科技有限公司 | Cotton raw material opener guide mechanism for textile production and processing |
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| Publication number | Publication date |
|---|---|
| CN102577752B (en) | 2014-02-12 |
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Granted publication date: 20140212 |
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