CN102577665B - No-missing chain-driven rotary cultivator with functions of soil casting and stubble plowing - Google Patents
No-missing chain-driven rotary cultivator with functions of soil casting and stubble plowing Download PDFInfo
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Abstract
本发明是一种无漏耕链条传动抛土灭茬旋耕机,它包括中间传动方式设置的链条传动箱总成;链条传动箱体的前端内设有动力输入轴和传动链轮轴,传动链轮轴上还设有动力输入链轮;链条传动箱体的后端内设有动力输出轴,动力输出轴上设有动力输出链轮;动力输入链轮和动力输出链轮上设有传动链条;动力输出轴的两端分别伸出链条传动箱体与带法兰盘的联轴器连接,联轴器与犁刀轴总成连接,在联轴器上设有翻土刀和犁刀;犁刀轴总成的另一端通过法兰盘与支撑轴连接,支撑轴连接在支臂上,支臂通过支撑壳体与链条传动箱体连接。本发明制造简单,生产容易,成本低,且通用性强,维修方便,节能,旋耕灭茬效果提高一倍左右。
The present invention is a non-missing tillage chain drive soil throwing and stubble removal rotary tiller, which includes a chain transmission box assembly set in the middle transmission mode; a power input shaft and a transmission sprocket shaft are arranged in the front end of the chain transmission box, and the transmission sprocket shaft There is also a power input sprocket; the rear end of the chain transmission box is provided with a power output shaft, and the power output shaft is provided with a power output sprocket; the power input sprocket and the power output sprocket are provided with a transmission chain; the power The two ends of the output shaft respectively protrude from the chain transmission box and connect with the coupling with flange, the coupling is connected with the coulter shaft assembly, and the tiller and coulter are arranged on the coupling; the coulter The other end of the shaft assembly is connected with the support shaft through the flange, the support shaft is connected on the support arm, and the support arm is connected with the chain transmission box through the support housing. The invention is simple in manufacture, easy in production, low in cost, strong in versatility, convenient in maintenance, energy-saving, and the effect of rotary tillage and stubble removal is about doubled.
Description
技术领域 technical field
本发明涉及一种旋耕机,特别是一种无漏耕链条传动抛土灭茬旋耕机。 The invention relates to a rotary tiller, in particular to a rotary tiller for throwing soil and removing stubble with chain transmission without missing tillage.
背景技术 Background technique
目前灭茬旋耕机,一般由两种形式,一种正向双轴灭茬旋耕机,就是前轴灭茬后轴旋耕,此类灭茬旋耕机不仅制造复杂,成本高,而且功耗大,易损坏,不易维修,灭茬效果差等诸多弊端而无法大面积推广使用。另一种是反向灭茬旋耕机,虽然灭茬效果较好,但因为机具旋转方向与动力牵引方向呈相反对抗作用力,所以作业时,首先必须克服对抗力之后才是有效功用,这样不仅造成巨大的功耗损失,更容易造成机械因粗暴对抗工作而损坏,从而增大了作业成本和维修费用。 At present, the stubble removal rotary tiller generally has two forms. One is the forward double-axis stubble removal rotary tiller, which is the front shaft stubble removal and the rear shaft rotary tiller. This type of stubble removal rotary tiller is not only complicated to manufacture, high in cost, but also consumes a lot of power. It is easy to be damaged, not easy to maintain, and has many disadvantages such as poor stubble removal effect and cannot be widely used. The other is the reverse stubble removal rotary tiller. Although the stubble removal effect is better, but because the rotation direction of the implement is opposite to the power traction direction, the effective function must be overcome after the resistance force is overcome. This will not only cause The huge loss of power consumption is more likely to cause mechanical damage due to rough confrontation work, thereby increasing operating costs and maintenance costs.
中间传动的耕作机械,因中间传动箱相对应的下端,因无法安装旋转刀具而造成20cm宽的旋耕灭茬盲区,至今都无法解决这一难题。直接影响旋耕灭茬和播种质量,从而影响到粮食产量。 The middle transmission tillage machinery, because of the corresponding lower end of the middle transmission box, cannot install the rotary cutter, which causes a 20cm wide blind area of rotary tillage and stubble removal, which has not been able to solve this problem so far. It directly affects the stubble removal and sowing quality of rotary tillage, thus affecting the grain yield.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对现有技术的不足,提供一种结构设计合理、通用性强、使用寿命长的无漏耕链条传动抛土灭茬旋耕机。 The technical problem to be solved by the present invention is to provide a non-missing tillage chain-driven rotary cultivator for throwing soil and stubble removal with reasonable structural design, strong versatility and long service life in view of the deficiencies of the prior art.
本发明所要解决的技术问题是通过以下的技术方案来实现的。本发明是一种无漏耕链条传动抛土灭茬旋耕机,它包括链条传动箱总成,其特点是:该链条传动箱总成采用中间传动的方式设置; The technical problem to be solved by the present invention is achieved through the following technical solutions. The present invention is a chain-driven soil-throwing and stubble-removing rotary tiller without missing plowing, which includes a chain transmission box assembly, and is characterized in that: the chain transmission box assembly is set in the way of intermediate transmission;
链条传动箱总成包括传动箱体,传动箱体的上端部内设有动力输入轴和传动链轮轴,动力输入轴和传动链轮轴上设有啮合的动力输入齿轮,传动链轮轴上还设有动力输入链轮;传动箱体的下端部内设有动力输出轴,动力输出轴通过轴承与轴承油封座设置在传动箱体上,动力输出轴上设有动力输出链轮;动力输入链轮和动力输出链轮上设有传动链条;在传动链条的外侧部设有固定在传动箱体上的链条涨紧装置; The chain transmission box assembly includes a transmission box body. The upper end of the transmission box body is provided with a power input shaft and a transmission sprocket shaft. The power input shaft and the transmission sprocket shaft are provided with meshing power input gears. The transmission sprocket shaft is also provided with Power input sprocket; the lower end of the transmission box is provided with a power output shaft, the power output shaft is arranged on the transmission box through a bearing and a bearing oil seal seat, and a power output sprocket is arranged on the power output shaft; the power input sprocket and A transmission chain is provided on the power output sprocket; a chain tensioning device fixed on the transmission box is provided on the outer side of the transmission chain;
所述的动力输出轴的两端分别伸出传动箱体与带法兰盘的联轴器连接,联轴器通过法兰盘与带法兰盘的犁刀轴总成连接,在联轴器上设有翻土刀和犁刀;犁刀轴总成的另一端通过法兰盘与带法兰盘的支撑轴连接,支撑轴通过轴承与轴承油封座连接在支臂上,支臂通过支撑壳体与传动箱体连接。 The two ends of the power output shaft respectively protrude from the transmission box and are connected to the coupling with the flange, and the coupling is connected to the coulter shaft assembly with the flange through the flange. There are plowing knives and coulters on the top; the other end of the coulter shaft assembly is connected to the support shaft with the flange through the flange, the support shaft is connected to the support arm through the bearing and the bearing oil seal seat, and the support arm is supported by The shell is connected with the transmission case.
本发明所述的犁刀轴总成可以为现有技术中公开的任何一种犁刀轴总成,它一般包括犁刀轴,以及设在犁刀轴上的犁刀库和犁刀等部件组成。 The coulter shaft assembly described in the present invention can be any kind of coulter shaft assembly disclosed in the prior art, and it generally includes a coulter shaft, and parts such as a coulter magazine and a coulter arranged on the coulter shaft composition.
本发明无漏耕链条传动抛土灭茬旋耕机中:设在传动链轮轴上的动力输入齿轮在使用时可以调换至对称的安装位置,这样可以实现反转。 In the non-missing tillage chain transmission soil throwing and stubble removal rotary tiller of the present invention: the power input gear arranged on the transmission sprocket shaft can be switched to a symmetrical installation position during use, so that the reverse rotation can be realized.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬旋耕机中:连接在支臂上的轴承与轴承油封座内设有润滑油腔,在轴承与轴承油封座上还设有与润滑油腔连通的注油口。这样可以方便地加注润滑油,增加使用寿命。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the non-leaking tillage chain drive rotary tiller described above: the bearing connected to the support arm and the bearing oil seal seat are provided with a lubricating oil chamber, and the bearing and the bearing oil seal seat are also provided with a lubricating oil chamber. oil injection port. In this way, it is convenient to add lubricating oil and increase the service life.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬旋耕机中:在犁刀轴总成上方设有栅栏式盖板。栅栏式盖板在安装时可以装在旋耕机的支架上,或者通过支架固定于支臂或者中间传动箱体上。本发明通过在旋耕刀抛土方向增加简易设置的栅栏式盖板,利用抛土惯性完成循坏碎土,挡草,抛土灭茬等一系列复杂田间作业。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned non-missing tillage chain drive rotary tiller for throwing soil and stubble removal: a fence-type cover plate is arranged above the coulter shaft assembly. The fence type cover plate can be installed on the support of the rotary tiller during installation, or fixed on the support arm or the middle transmission box through the support. In the present invention, by adding a simple fence-type cover plate in the throwing direction of the rotary tiller, the inertia of throwing soil is used to complete a series of complex field operations such as cycling broken soil, blocking grass, and throwing soil to eliminate stubble.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬旋耕机中:所述的栅栏式盖板为弧状。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned non-missing tillage chain drive rotary tiller for throwing soil and stubble removal: the fence-type cover plate is arc-shaped.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬旋耕机中:所述的链条涨紧装置包括固定在传动箱体上的弹簧叉座和板簧,在弹簧叉座上设有调节螺栓,调节螺栓上设有并帽,在弹簧叉座内的调节螺栓上固定设有弹簧,所述的板簧处在传动链条与弹簧之间。本发明公开的链条涨紧装置弹性高,涨紧效果好。本发明也可以使用现有技术中公开了任何一种可适用于本发明的链条涨紧装置。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned non-missing tillage chain drive rotary tiller for throwing soil and stubble removal: the chain tensioning device includes a spring fork seat and a leaf spring fixed on the transmission box, and an adjusting bolt is arranged on the spring fork seat to adjust A parallel cap is arranged on the bolt, and a spring is fixed on the adjusting bolt in the spring fork, and the leaf spring is located between the transmission chain and the spring. The chain tensioning device disclosed by the invention has high elasticity and good tensioning effect. The present invention can also use any chain tensioning device disclosed in the prior art that is applicable to the present invention.
本发明无漏耕链条传动抛土灭茬旋耕机彻底解决了大马大农机配套的各种耕作机械容易造成断链条,损坏轴承,齿轮,甚至打坏传动箱总成等严重机械故障问题的发生。本发明设置的翻土刀可以先将前述盲区的生土翻起来,再通过联轴器上所设的犁刀进行破碎,特别解决了中间传动的耕作机械因中间传动箱对应的下端,因无法安装旋转刀具而造成的20cm旋耕灭茬盲区这一至今无法解决的难题。 The present invention completely solves the problem of broken chains, damaged bearings, gears, and even broken transmission box assembly and other serious mechanical failures caused by various farming machinery supporting large agricultural machinery in Malaysia. . The plowing knife provided by the present invention can first turn up the raw soil in the aforementioned blind area, and then crush it through the coulter provided on the coupling, which especially solves the problem that the lower end of the middle transmission box of the farming machinery in the middle transmission cannot The 20cm blind area of rotary tillage and stubble removal caused by the installation of rotary cutters is a difficult problem that cannot be solved so far.
本发明由于采用了带链条涨紧装置的高强度链条传动方式,彻底解决了因齿轮传动之间的中心距无法精准定位造成的不平行硬性顶齿较劲传动,从而导致齿轮,轴承,传动箱等零部件发热疲劳损坏等严重故障的发生。 Because the present invention adopts a high-strength chain transmission mode with a chain tensioning device, it completely solves the non-parallel hard top tooth transmission caused by the inability to accurately locate the center distance between the gear transmissions, resulting in gears, bearings, transmission boxes, etc. The occurrence of serious failures such as heat fatigue damage of components.
与现有技术相比,本发明制造简单,生产容易,成本低,且通用性强,维修方便。本发明旋耕机与传统的灭茬旋耕机相比,可以节能50%以上,且旋耕灭茬效果提高一倍左右。而且,由于犁刀轴总成采用法兰盘连接,不仅维修方便,而且大大的节约了维修的成本。 Compared with the prior art, the invention has simple manufacture, easy production, low cost, strong versatility and convenient maintenance. Compared with the traditional stubble removal rotary tiller, the rotary tiller of the present invention can save energy by more than 50%, and the effect of rotary tillage and stubble removal is about doubled. Moreover, since the coulter shaft assembly is connected by a flange, it is not only convenient for maintenance, but also greatly saves maintenance costs.
附图说明 Description of drawings
图1为本发明的一种结构示意图; Fig. 1 is a kind of structural representation of the present invention;
图2为栅栏式盖板的一种结构示意图; Fig. 2 is a kind of structural representation of fence type cover plate;
图3为链条涨紧装置的一种结构示意图。 Fig. 3 is a structural schematic diagram of the chain tensioning device.
具体实施方式 Detailed ways
以下参照附图,进一步描述本发明的具体技术方案,以便于本领域的技术人员进一步地理解本发明,而不构成对其权利的限制。 The specific technical solutions of the present invention will be further described below with reference to the accompanying drawings, so that those skilled in the art can further understand the present invention, without limiting their rights.
实施例1,参照图1-3,一种无漏耕链条传动抛土灭茬旋耕机,它包括链条传动箱总成,该链条传动箱总成采用中间传动的方式设置;
链条传动箱总成包括传动箱体1,传动箱体1的上端部内设有动力输入轴2和传动链轮轴3,动力输入轴2和传动链轮轴3上设有啮合的动力输入齿轮4,传动链轮轴3上还设有动力输入链轮5;传动箱体1的下端部内设有动力输出轴20,动力输出轴20通过轴承与轴承油封座12设置在传动箱体1上,动力输出轴20上设有动力输出链轮18;动力输入链轮5和动力输出链轮18上设有传动链条7;在传动链条7的外侧部设有固定在传动箱体1上的链条涨紧装置6;
The chain transmission box assembly includes a
所述的动力输出轴20的两端分别伸出传动箱体1与带法兰盘14的联轴器16连接,联轴器16通过法兰盘14与带法兰盘14的犁刀轴总成13连接,在联轴器16上设有翻土刀15和犁刀19;犁刀轴总成13的另一端通过法兰盘14与带法兰盘14的支撑轴17连接,支撑轴17通过轴承与轴承油封座12连接在支臂9上,支臂9通过支撑壳体8与传动箱体1连接。
The two ends of the power output shaft 20 extend out of the
实施例2,实施例1所述的无漏耕链条传动抛土灭茬旋耕机中:连接在支臂9上的轴承与轴承油封座12内设有润滑油腔11,在轴承与轴承油封座12上还设有与润滑油腔11连通的注油口10。
Embodiment 2, in the non-missing tillage chain drive described in
实施例3,参照图2,实施例1或2或3所述的无漏耕链条传动抛土灭茬旋耕机中:在犁刀轴总成13上方设有栅栏式盖板21。
Embodiment 3, referring to FIG. 2 , in the non-slip tillage chain drive soil throwing and stubble removal rotary tiller described in
实施例4,实施例3所述的无漏耕链条传动抛土灭茬旋耕机中:所述的栅栏式盖板21为弧状。
Embodiment 4, in the chain-driven soil-throwing and stubble-removing rotary tiller without missing tillage described in Embodiment 3: the fence-
实施例5,参照图3,实施例1-4任何一项所述的无漏耕链条传动抛土灭茬旋耕机中:所述的链条涨紧装置6包括固定在传动箱体1上的弹簧叉座25和板簧26,在弹簧叉座25上设有调节螺栓24,调节螺栓24上设有并帽23,在弹簧叉座25内的调节螺栓24上固定设有弹簧22,所述的板簧26处在传动链条7与弹簧22之间。
Embodiment 5, referring to Fig. 3, in the non-drainage tillage chain drive described in any one of embodiments 1-4, the soil throwing and stubble removal rotary tiller: the chain tensioning device 6 includes a spring fixed on the
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| CN2629402Y (en) * | 2003-06-18 | 2004-08-04 | 郭玉富 | Complex operation planter |
| CN200973240Y (en) * | 2005-09-21 | 2007-11-14 | 郝深 | Ridging and rotary tillage and stubble removal machine |
| CN202514243U (en) * | 2012-03-19 | 2012-11-07 | 刘建 | Non-missing chain-driven soil throwing and stubble cleaning rotary cultivator |
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| CN2629402Y (en) * | 2003-06-18 | 2004-08-04 | 郭玉富 | Complex operation planter |
| CN200973240Y (en) * | 2005-09-21 | 2007-11-14 | 郝深 | Ridging and rotary tillage and stubble removal machine |
| CN202514243U (en) * | 2012-03-19 | 2012-11-07 | 刘建 | Non-missing chain-driven soil throwing and stubble cleaning rotary cultivator |
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