CN102570240A - Feeding, pre-pressing and switching off method and mechanism adopting same - Google Patents
Feeding, pre-pressing and switching off method and mechanism adopting same Download PDFInfo
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- CN102570240A CN102570240A CN2012100515475A CN201210051547A CN102570240A CN 102570240 A CN102570240 A CN 102570240A CN 2012100515475 A CN2012100515475 A CN 2012100515475A CN 201210051547 A CN201210051547 A CN 201210051547A CN 102570240 A CN102570240 A CN 102570240A
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Abstract
A feeding, pre-pressing and switching-off method for a milling groove reverser comprises the followings steps: the milling groove reverser achieves automatic feed inside a feeding slide track under the effect of a first resisting cylinder and a second resisting cylinder; processing installation for pre-pressing is achieved under the effects of a push rod on a reverser slot milling machine, as well as a rotating shaft rotating and driving device, a rotating shaft and a rotating baffle plate; and automatic discharging is achieved under the effects of a discharging side track, a pulling tray cylinder and a movable pulling tray. A feeding, pre-pressing and switching-off mechanism adopts the structure that the feeding slide track and the discharging slide track which are connected with each other are mounted on a standing plate, and a movable pulling tray is arranged between the two sliding tracks; the rotating shaft is mounted at the tail end of the feeding slide track, the rotating baffle plate is mounted on the rotating shaft, and the rotating shaft rotating and driving device is mounted at one end of the rotating shaft; the first resisting cylinder and the second resisting cylinder are sequentially mounted on the feeding slide track and close to the tail end of the feeding slide track, and the first resisting cylinder and the second resisting cylinder are respectively and correspondingly connected with a first resisting slide piece and a second resisting slide piece. According to the invention, the amount of labor used, the extent of error and the production cost are reduced, and the work efficiency and the safety performance of the milling groove reverser are improved.
Description
Technical field
The present invention relates to a kind of groove milling charging discharging method and mechanism thereof of engine commutator, method and mechanism thereof are opened a sluice gate in the charging precompressed that specifically relates to a kind of groove milling commutator.
Background technology
At present; Base components is a copper type body part (being commutator segment) in the commutator that motor is used (the being commutator) structure; With orderly cylindrical arrangement, insulating properties concerns between the directivity differentiation about having and copper body and the copper body in structure for it, and it requires that hook is arranged between the copper commutator segment, groove is isolated separately.
Groove milling post in the commutator industry manufacturing process is the important step that commutator is produced; It is divided into two kinds of groove millings: the hook groove (promptly milling the width of outer hook) between hook and the outer hook outside groove, the crotch place between the commutator segment of commutator and the sheet between the commutator segment; All require position relation, size between groove and the groove very important; Degree of difficulty is higher relatively in manufacture process, so the slotter with high accuracy, high benefit solves this production problem in the commutator industry operation.In existing slotter; Earlier by commutator being installed by hand, being carried out groove milling by milling cutter again; Its groove milling precision often is not very high; Cutting speed is unhappy, efficient is low, in the cutting Chang Fashengqie partially, cut phenomenon such as big (promptly normal generation trough mills partially in the groove milling process, groove mills phenomenons such as wide), give and bring in the industry that benefit is not high, quality is difficult for assurance, causes the wasting of resources, cost to be difficult to problems such as reduction.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, and provide a kind of charging precompressed of can be automatically the commutator that needs groove milling being carried out the groove milling commutator of charging, installation and processing, discharging to open a sluice gate method and mechanism thereof.
The object of the invention is realized through following technical scheme: a kind of charging precompressed method of opening a sluice gate of groove milling commutator is: at first; Treat the groove milling commutator in the charging slideway, enter into first stop that cylinder is connected first stop the saddle place; First stops that cylinder drives first and stops the saddle withdrawal; First commutator that blocks slides near the push rod position on the commutator slotter, simultaneously second stop cylinder drive coupled connect second stop that saddle stretches out and blocks first second commutator that stop behind the saddle position; Then, first, second stops that cylinder drives first, second separately and stops the saddle return, lets second commutator enter into first and stops that the saddle position awaits orders; Then; Push rod is manoeuvred in the first commutator endoporus; And with this commutator precompressed on butterfly, this moment, the rotating shaft rotating driving device made the rotating shaft rotation and the driven rotary baffle plate is opened, and was released and was pressed on the backstay on the commutator slotter by push rod through the commutator of precompressed; When the commutator after the groove milling was returned to original position by push rod again, the rotating shaft rotating driving device is the driven rotary flapper closure through the reverse rotation of rotating shaft; At last, the pumping board cylinder drives the slip pumping board and moves and opens, and the commutator after the groove milling enters in the discharging slideway and skids off, then pumping board cylinder return and the slip pumping board is closed; With this working in reciprocating mode, carry out feeding, installation and processing and the discharging of next commutator again.
Mechanism is opened a sluice gate in the charging precompressed of the groove milling commutator that adopts according to the charging precompressed method of opening a sluice gate of described groove milling commutator; It comprises riser; Continuous charging slideway and discharging slideway are housed on said riser; Between charging slideway and discharging slideway, locate to be equipped with movable pumping board, this activity pumping board links to each other with the pumping board cylinder; Rotating shaft is equipped with in end at said charging slideway, on this rotating shaft and at charging slideway place, butterfly is housed, and an end of this rotating shaft is equipped with the rotating shaft rotating driving device, its other end is equipped with bearing pedestal; On said charging slideway and be equipped with first successively near its end and stop that cylinder and second stops cylinder, this first stops that cylinder and first stops that saddle links to each other, second stops that cylinder and second stops that saddle links to each other.
After adopting the present invention, the groove milling commutator reaches in the charging slideway under first, second effect that stops cylinder and realizes automatic feed; Under the effect of the push rod on the commutator slotter and rotating shaft rotating driving device, rotating shaft and butterfly, realize the installation and processing of precompressed; Under the effect of discharging slideway and pumping board cylinder and movable pumping board, realize self-emptying; Thereby the amount of labour used, the margin of error and production cost have been reduced; Improve the operating efficiency and the security performance of commutator groove milling, promoted its precision, quality and speed, can satisfy the high request of commutator manufacturing enterprise.
Description of drawings
Fig. 1 opens a sluice gate the structural representation of mechanism for the charging precompressed of groove milling commutator of the present invention.
Fig. 2 is the vertical view (comprising backstay and push rod on the commutator slotter) of Fig. 1.
Fig. 3 is the stereogram (butterfly and slip pumping board are in open mode) of Fig. 1.
Embodiment
Below through accompanying drawing and execution mode the present invention is made further detailed description.
Can know referring to figs. 1 through Fig. 3; The charging precompressed method of opening a sluice gate of groove milling commutator of the present invention is: at first; Treat the groove milling commutator in charging slideway 8, enter into first stop that cylinder 10 is connected first stop saddle 12 places; First stops that cylinder 10 drives first and stops saddle 12 withdrawals; First commutator 19 (downwards) that blocks slides near 15 positions of the push rod on the commutator slotter (in the end of charging slideway 8), simultaneously second stop cylinder 11 drive coupled connect second stop that saddle 17 stretches out and blocks first second commutator 20 that stop behind saddle 12 positions; Then, first, second stops that cylinder drives first, second separately and stops the saddle return, lets second commutator enter into first and stops that saddle 12 positions await orders; Then; Push rod 15 is manoeuvred in the first commutator endoporus; And with this commutator precompressed on butterfly 4; Rotating shaft rotating driving device this moment (its rotation drives cylinder 3 and stretches out and drive tooth bar 2 and move, and makes its gear 1 rotation and driven rotary axle 5) makes rotating shaft 5 rotations and driven rotary baffle plate 4 is opened, and releases also (firmly) through the commutator of precompressed by push rod 15 and is pressed in and (is carried out the groove milling cutting of commutator by slotter) on the backstay 16 on the commutator slotter; (after the completion of processing; The elastic groove tensioner that commutator after the groove milling is had by the diameter of axle on the push rod 15 on push rod 15 and take former cutting position out of); When the commutator after the groove milling is returned to original position by push rod 15 again; Driven rotary baffle plate 4 is closed (endoporus that this moment, push rod 15 withdrawed from this commutator fully) to rotating shaft rotating driving device (its rotation drives cylinder 3 withdrawals and drives tooth bar 2 and move, and makes its gear 1 rotation and driven rotary axle 5) through the reverse rotation of rotating shaft 5; At last; Pumping board cylinder 14 drives slip pumping board 13 (they are between charging slideway 8 and the discharging slideway 9) mobile (to the right) and opens; Commutator after the groove milling (by the end of charging slideway 8) enters in the discharging slideway 9 and skids off, then pumping board cylinder 14 returns and slip pumping board 13 (left) is closed; With this working in reciprocating mode, carry out feeding, installation and processing and the discharging of next commutator again.
Can know referring to figs. 1 through Fig. 3; Mechanism is opened a sluice gate in the charging precompressed of the groove milling commutator that adopts according to the charging precompressed method of opening a sluice gate of described groove milling commutator; It comprises riser 7; Continuous charging slideway 8 and discharging slideway 9 are housed on said riser 7, between charging slideway 8 and discharging slideway 9, locate to be equipped with movable pumping board 13, this activity pumping board 13 links to each other with pumping board cylinder 14; In the end of said charging slideway 8 rotating shaft 5 is housed, on this rotating shaft 5 and at charging slideway place, butterfly 4 is housed, an end of this rotating shaft 5 is equipped with the rotating shaft rotating driving device, its other end is equipped with bearing pedestal 6; On said charging slideway 8 and be equipped with first successively near its end and stop that cylinder 10 and second stops cylinder 11, this first stops that cylinder 10 and first stops that saddle 12 links to each other, second stops that cylinder 11 and second stops that saddle 17 links to each other.
Wherein, can be the included angle A (as shown in Figure 1) of 30--60 degree between said charging slideway 8 and the discharging slideway 9, with charging, installation and processing and the discharging that makes things convenient for the groove milling commutator; Bearing pedestal 6 can directly be contained on discharging slideway 9 and the riser 7; Pumping board cylinder 14 also can be contained on the riser 7.
Said rotating shaft rotating driving device comprises the gear 1 that is contained on rotating shaft 5 one ends, and this gear 1 drives cylinder 3 with rotation again and links to each other with tooth bar 2 engagements, tooth bar 2.Said gear 1, tooth bar 2, rotation drive cylinder 3 and constitute the rotating shaft rotating driving devices.This rotation drives cylinder 3 and tooth bar 2 is contained on the riser 7 through cylinder block 18.
Like Fig. 2, shown in Figure 3, a side of said riser 7 is also adjacent at the end and the push rod 15 on butterfly 4 places and the commutator slotter of charging slideway 8, and this push rod 15 is used to release or the commutator of return groove milling; The another side of said riser 7 and corresponding with commutator push rod 15 positions be the backstay 16 on the commutator slotter, this backstay 16 is used to install the commutator of groove milling.
The above embodiment, the present invention embodiment a kind of more preferably just, common variation that those skilled in the art carries out in technical scheme scope of the present invention and replacement all should be included in protection scope of the present invention.
Claims (4)
1. method is opened a sluice gate in the charging precompressed of a groove milling commutator; It is characterized in that: at first; Treat the groove milling commutator in charging slideway (8), enter into first stop that cylinder (10) is connected first stop that saddle (12) locates; First stops that cylinder (10) drives first and stops saddle (12) withdrawal; First commutator (19) that blocks slides near the push rod on the commutator slotter (15) position, simultaneously second stop cylinder (11) drive coupled connect second stop that saddle (17) stretches out and blocks first second commutator (20) that stop behind saddle (12) position; Then, first, second stops that cylinder drives first, second separately and stops the saddle return, lets second commutator enter into first and stops that saddle (12) position awaits orders; Then; Push rod (15) is manoeuvred in the first commutator endoporus; And with this commutator precompressed on butterfly (4); This moment, the rotating shaft rotating driving device made rotating shaft (5) rotation and driven rotary baffle plate (4) is opened, and was released and was pressed in by push rod (15) on the backstay (16) on the commutator slotter through the commutator of precompressed; Commutator after the groove milling is again by push rod (15) when being returned to original position, and close by driven rotary baffle plate (4) through the reverse rotation of rotating shaft (5) for the rotating shaft rotating driving device; At last, pumping board cylinder (14) drives slip pumping board (13) and moves and opens, and the commutator after the groove milling enters in the discharging slideway (9) and skids off, then pumping board cylinder (14) return and slip pumping board (13) is closed; With this working in reciprocating mode, carry out feeding, installation and processing and the discharging of next commutator again.
2. mechanism is opened a sluice gate in the charging precompressed of the groove milling commutator that the charging precompressed method of opening a sluice gate of groove milling commutator according to claim 1 adopts; It is characterized in that: it comprises riser (7); Continuous charging slideway (8) and discharging slideway (9) are housed on said riser (7); Between charging slideway (8) and discharging slideway (9), locate to be equipped with movable pumping board (13), this activity pumping board (13) links to each other with pumping board cylinder (14); In the end of said charging slideway (8) rotating shaft (5) is housed, upward and at charging slideway place butterfly (4) is housed at this rotating shaft (5), an end of this rotating shaft (5) is equipped with the rotating shaft rotating driving device, its other end is equipped with bearing pedestal (6); Go up and be equipped with first successively near its end at said charging slideway (8) and stop that cylinder (10) and second stops cylinder (11), this first stops that cylinder (10) and first stops that saddle (12) links to each other, second stops that cylinder (11) and second stops that saddle (17) links to each other.
3. mechanism is opened a sluice gate in the charging precompressed of groove milling commutator according to claim 2, it is characterized in that: the angle of 30--60 degree between said charging slideway (8) and the discharging slideway (9).
4. open a sluice gate mechanism according to the charging precompressed of claim 2 or 3 described groove milling commutators; It is characterized in that: said rotating shaft rotating driving device comprises the gear (1) that is contained on rotating shaft 5 one ends; This gear (1) and tooth bar (2) engagement, tooth bar (2) drive cylinder (3) with rotation again and link to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210051547.5A CN102570240B (en) | 2012-02-27 | 2012-02-27 | Feeding, pre-pressing and switching off method and mechanism adopting same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210051547.5A CN102570240B (en) | 2012-02-27 | 2012-02-27 | Feeding, pre-pressing and switching off method and mechanism adopting same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102570240A true CN102570240A (en) | 2012-07-11 |
| CN102570240B CN102570240B (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210051547.5A Expired - Fee Related CN102570240B (en) | 2012-02-27 | 2012-02-27 | Feeding, pre-pressing and switching off method and mechanism adopting same |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108551068A (en) * | 2018-07-23 | 2018-09-18 | 江苏瑞翔电器有限公司 | A kind of processing unit (plant) of commutator segment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU991538A1 (en) * | 1981-02-18 | 1983-01-23 | Московский Завод Автотракторного Электрооборудования Атэ-1 | Machine tool for automatic milling of electric machine commutators |
| DE3206276A1 (en) * | 1982-02-20 | 1983-09-01 | Maro GmbH, 5952 Attendorn | Device for milling and scanning the laminates of a commutator |
| CN2482749Y (en) * | 2001-07-14 | 2002-03-20 | 黄始征 | Motor commutator insulating slot milling machine |
| CN101075722A (en) * | 2006-05-18 | 2007-11-21 | 阿斯莫株式会社 | Surface cutting method and device for commutator of rotating electric machine |
| CN201345484Y (en) * | 2009-01-08 | 2009-11-11 | 杨安琪 | Mica slot three-dimensional numerical-control undercutter of DC (direct-current) machine commutator |
| CN202474523U (en) * | 2012-02-27 | 2012-10-03 | 温州科奇比威自动化设备有限公司 | Feeding, prepressing and switching-off mechanism for slot milling commutator |
-
2012
- 2012-02-27 CN CN201210051547.5A patent/CN102570240B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU991538A1 (en) * | 1981-02-18 | 1983-01-23 | Московский Завод Автотракторного Электрооборудования Атэ-1 | Machine tool for automatic milling of electric machine commutators |
| DE3206276A1 (en) * | 1982-02-20 | 1983-09-01 | Maro GmbH, 5952 Attendorn | Device for milling and scanning the laminates of a commutator |
| CN2482749Y (en) * | 2001-07-14 | 2002-03-20 | 黄始征 | Motor commutator insulating slot milling machine |
| CN101075722A (en) * | 2006-05-18 | 2007-11-21 | 阿斯莫株式会社 | Surface cutting method and device for commutator of rotating electric machine |
| CN201345484Y (en) * | 2009-01-08 | 2009-11-11 | 杨安琪 | Mica slot three-dimensional numerical-control undercutter of DC (direct-current) machine commutator |
| CN202474523U (en) * | 2012-02-27 | 2012-10-03 | 温州科奇比威自动化设备有限公司 | Feeding, prepressing and switching-off mechanism for slot milling commutator |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108551068A (en) * | 2018-07-23 | 2018-09-18 | 江苏瑞翔电器有限公司 | A kind of processing unit (plant) of commutator segment |
| CN108551068B (en) * | 2018-07-23 | 2023-06-13 | 江苏瑞翔电器有限公司 | Processing device for reversing sheet |
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| CN102570240B (en) | 2014-04-02 |
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Owner name: ZHEJIANG UNIVERSE FILTER CO., LTD. Free format text: FORMER OWNER: WENZHOU KEQI BIWEI AUTOMATIC EQUIPMENT CO., LTD. Effective date: 20140925 |
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Effective date of registration: 20140925 Address after: B District 325204 in Zhejiang province Ruian City Tangxia Town Industrial Park Patentee after: Zhejiang Universe Filter Company Address before: 325200 Zhejiang city of Ruian province Fuling cattle Longchi Industrial Zone 16 Lane 168 Patentee before: Wenzhou Keqi Biwei Automatic Equipment Co., Ltd. |
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Effective date of registration: 20160414 Address after: 325200 Zhejiang city of Ruian province Fuling cattle Longchi Industrial Zone 16 Lane 168 (Wenzhou branch odd bivvie automation equipment Co. Ltd) Patentee after: Huang Qiqing Address before: B District 325204 in Zhejiang province Ruian City Tangxia Town Industrial Park Patentee before: Zhejiang Universe Filter Company |
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Granted publication date: 20140402 Termination date: 20160227 |
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