CN102568858B - Production method of high dielectric constant composite alumina film - Google Patents

Production method of high dielectric constant composite alumina film Download PDF

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Publication number
CN102568858B
CN102568858B CN 201210010959 CN201210010959A CN102568858B CN 102568858 B CN102568858 B CN 102568858B CN 201210010959 CN201210010959 CN 201210010959 CN 201210010959 A CN201210010959 A CN 201210010959A CN 102568858 B CN102568858 B CN 102568858B
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aluminium foil
presoma
immersed
dielectric constant
temperature
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CN102568858A (en
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徐友龙
杜显锋
王杰
毛胜春
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Xian Jiaotong University
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Xian Jiaotong University
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Abstract

The invention provides a production method of high dielectric constant composite alumina film, which can improve the specific capacity of an anode foil for an aluminum electrolysis capacitor. By improving the present industrial production line, high dielectric constant oxide is introduced on the surface of a corrosion aluminum foil, and a composite alumina film medium layer having high dielectric constant can be formed through the nanometer compounding. A layer of high dielectric constant oxide precursor is deposited on the surface of the surface modified corrosion aluminum foil through a wet chemical method, gradient heat treatment is performed on the corrosion aluminum foil after hydrolyzation, then the corrosion aluminum foil is soaked into the formation solution to be subjected to the nanometer compounding so as to obtain a layer of the nanometer composite alumina film having the high dielectric constant, so the specific capacity of the corrosion aluminum foil can be improved. Compared with the composited aluminum foil which is not treated, the aluminum foil which is treated by the method provided by the invention has the advantages that the specific capacity of the aluminum foil can be improved by 20 to 50 percent. The production method can be linked with the present industrial electrochemistry corrosion extended surface.

Description

The production method of high dielectric constant composite alumina film
Technical field
The invention belongs to technical field of electronic materials, be specifically related to the production method that aluminium electrolytic capacitor is used high dielectric constant composite alumina film.
Background technology
Aluminium electrolytic capacitor is one of base electronic element very important in electric, electronic system.Along with 3C (Computer, Communication, Consumer electronic) fast development of industry, electronic product constantly strides forward towards miniaturization, lightweight direction, as discrete component-aluminium electrolytic capacitor indispensable in circuit---equally also be badly in need of to miniaturization, lightweight future development.
Aluminium electrolytic capacitor forms by the anode aluminium foil that forms the alumina medium film through excessive erosion and anodic oxidation, electrolyte and through the cathode aluminum foil of excessive erosion, due to the cathode aluminum foil capacitance far above anode aluminium foil, therefore, the capacitance of aluminium electrolytic capacitor is mainly determined by anode aluminium foil.By specific volume formula C=ε Sd -1As can be known, the Material cladding that the dielectric constant ratio aluminum oxide is high can increase the medium DIELECTRIC CONSTANT ε in alumina medium, improves the anode aluminium foil specific volume, reduces the anode aluminium foil consumption, realizes miniaturization and the lightweight of aluminium electrolytic capacitor.
At present more existing researchers apply high dielectric constant oxide to aluminium foil surface and launch research, the aluminium foil specific volume obtains certain raising, but all prepare only for the laboratory, the special supporting suitable industry technology of producing that links on a large scale of studying therewith not have to report substantially, and traditional production technology utmost point does not mate.
Summary of the invention
The purpose of this invention is to provide link the on a large scale linkage-production method of the high dielectric constant composite alumina film produced of a kind of suitable industry, to improve the aluminium electrolytic capacitor specific volume, the production method of the high dielectric constant composite alumina film that realization and the extended surface of electrochemistry in industry corrosion are at present produced.
For achieving the above object, the technical solution used in the present invention is:
1) presoma glue configuration: adopting wet chemical method is that the ratio of 1: 1 is mixed to get mixture with solubility organic metal salt and metal inorganic salt in metal ion mol ratio, then mixture is joined and get mixed solution in chelating agent, metal ion in mixture wherein: the mol ratio of chelating agent=1: 5~20, to regulate the concentration of mixed solution metal ion be 0.001~0.5mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.001~0.1mol/L that corrosive aluminum foil is immersed in concentration, and temperature is silane, mercaptan, phosphatide, sulfonate, polyethylene glycol, polyvinyl alcohol, the tween of 20~80 ℃ or takes charge of in shift report face modifier solution, soaks 60~600S;
3) aluminium foil surface applies: it is in the presoma glue of 20~80 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 10~300S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 10~300S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 0.3~3m/min, risen to 300~630 ℃ take temperature gradient as 20~150 ℃/m from room temperature, process 60~600S at the constant temp. heatings of 300~630 ℃;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 3~10%, temperature is in the ammonium adipate or boric acid of 60~95 ℃, loads 6~600V voltage, 10~100A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 0.05~10%, temperature is in phosphoric acid, ammonium dihydrogen phosphate, ammonium phosphomolybdate or the teos solution of 20~90 ℃, soak 10~600S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
One or both in the n-butanol salt that described solubility organic metal salt is Ti, Ta, Zr, Nb, isopropoxide, caprylate, enanthate.
Described metal inorganic salt is one or both in the acetate, oxalates, nitrate of Ca, Ba, Bi, Sr.
Described chelating agent is a kind of in ethylenediamine tetra-acetic acid, acetylacetone,2,4-pentanedione, lactic acid, urea or two kinds.
The present invention adopts wet-chemical to be deposited as film method, at first to the corrosive aluminum foil surface modification, then at its superficial growth one deck high dielectric constant oxide presoma, after hydrolysis, gradient heat treatment, form high dielectric nano-oxide film, again that electrochemical nano in aluminium foil immersion formation liquid is compound, formation has the nano-filled composite film of high-k, improve the specific volume of anode aluminium foil, at last aluminium foil is immersed in the methanol treatment fluid, strengthen the water-fast and property of aluminium foil, to improve the useful life of aluminium electrolytic capacitor.Compare with untreated formed aluminum foil, the present invention can improve aluminium foil specific volume 20~50%, untreated 20Vf formed aluminum foil specific capacity 70-82 μ F/cm 2, aluminium foil specific capacity 84-123 μ F/cm of the present invention 2
Embodiment
Embodiment 1:
1) presoma glue configuration: adopting wet chemical method is that the ratio of 1: 1 is mixed to get mixture with n-butyl titanium and acetate calcium in metal ion mol ratio, then mixture is joined and get mixed solution in the chelating agent ethylenediamine tetra-acetic acid, metal ion in mixture wherein: the mol ratio of chelating agent=1: 8, to regulate the concentration of mixed solution metal ion be 0.001mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.005mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in the silane surface modified agent solution of 30 ℃, soaks 100S;
3) aluminium foil surface applies: it is in the presoma glue of 30 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 50S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 100S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 0.3m/min, risen to 500 ℃ take temperature gradient as 150 ℃/m from room temperature, process 100S at 500 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 5%, temperature is in the ammonium adipate of 75 ℃, loads 100V voltage, 10A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 3%, temperature is in the phosphoric acid solution of 30 ℃, soaks 100S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
Embodiment 2:
1) presoma glue configuration: adopting wet chemical method is that the ratio of 1: 1 is mixed to get mixture with isopropyl alcohol tantalum and barium oxalate in metal ion mol ratio, then mixture is joined and get mixed solution in the chelating agent acetylacetone,2,4-pentanedione, metal ion in mixture wherein: the mol ratio of chelating agent=1: 10, to regulate the concentration of mixed solution metal ion be 0.003mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.03mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in the mercaptan surface modification agent solution of 50 ℃, soaks 300S;
3) aluminium foil surface applies: it is in the presoma glue of 50 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 200S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 80S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 1m/min, risen to 300 ℃ take temperature gradient as 120 ℃/m from room temperature, process 300S at 300 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 7%, temperature is in the boric acid of 85 ℃, loads 300V voltage, 50A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 6%, temperature is in the ammonium dihydrogen phosphate of 50 ℃, soaks 300S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
Embodiment 3:
1) presoma glue configuration: adopting wet chemical method is that the ratio of 1: 1 is mixed to get mixture with zirconium caprylate and bismuth nitrate in metal ion mol ratio, then mixture is joined and get mixed solution in chelating agent lactic acid, metal ion in mixture wherein: the mol ratio of chelating agent=1: 5, to regulate the concentration of mixed solution metal ion be 0.005mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.001mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in the phosphatide surface modification agent solution of 20 ℃, soaks 500S;
3) aluminium foil surface applies: it is in the presoma glue of 20 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 100S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 50S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 0.5m/min, risen to 600 ℃ take temperature gradient as 135 ℃/m from room temperature, process 500S at 600 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 3%, temperature is in the ammonium adipate of 65 ℃, loads 6V voltage, 30A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 0.5%, temperature is in the ammonium phosphomolybdate solution of 20 ℃, soaks 500S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
Embodiment 4:
1) presoma glue configuration: adopting wet chemical method is that the ratio of 1: 1 is mixed to get mixture with enanthic acid niobium and strontium acetate in metal ion mol ratio, then mixture is joined and get mixed solution in chelating agent urea, metal ion in mixture wherein: the mol ratio of chelating agent=1: 12, to regulate the concentration of mixed solution metal ion be 0.1mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.08mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in the sulfonate surface modification agent solution of 40 ℃, soaks 200S;
3) aluminium foil surface applies: it is in the presoma glue of 40 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 80S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 200S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 1.6m/min, risen to 400 ℃ take temperature gradient as 100 ℃/m from room temperature, process 200S at 400 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 6%, temperature is in the boric acid of 90 ℃, loads 600V voltage, 80A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 8%, temperature is in the teos solution of 40 ℃, soaks 200S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
Embodiment 5:
1) presoma glue configuration: adopting wet chemical method is that the ratio of 0.3: 0.7: 1 is mixed to get mixture with n-butanol tantalum, isopropyl titanate and barium oxalate in metal ion mol ratio, then mixture is joined in the mixture of chelating agent ethylenediamine tetra-acetic acid and acetylacetone,2,4-pentanedione to get mixed solution, metal ion in mixture wherein: the mol ratio of chelating agent=1: 15, to regulate the concentration of mixed solution metal ion be 0.3mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.05mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in the polyethylene glycol surface modification agent solution of 60 ℃, soaks 60S;
3) aluminium foil surface applies: it is in the presoma glue of 60 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 300S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 150S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 3m/min, risen to 350 ℃ take temperature gradient as 20 ℃/m from room temperature, process 60S at 350 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 8%, temperature is in the ammonium adipate of 60 ℃, loads 200V voltage, 40A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 0.05%, temperature is in the phosphoric acid solution of 60 ℃, soaks 10S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
Embodiment 6:
1) presoma glue configuration: adopting wet chemical method is that the ratio of 1: 0.4: 0.6 is mixed to get mixture with sad niobium and calcium acetate, barium oxalate in metal ion mol ratio, then mixture is joined in the mixture of chelating agent lactic acid and urea to get mixed solution, metal ion in mixture wherein: the mol ratio of chelating agent=1: 20, to regulate the concentration of mixed solution metal ion be 0.5mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.01mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in the polyvinyl alcohol surface modification agent solution of 80 ℃, soaks 400S;
3) aluminium foil surface applies: it is in the presoma glue of 80 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 10S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 260S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 2m/min, risen to 560 ℃ take temperature gradient as 50 ℃/m from room temperature, process 400S at 560 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 10%, temperature is in the ammonium adipate of 95 ℃, loads 80V voltage, 35A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 1.5%, temperature is in the ammonium dihydrogen phosphate of 80 ℃, soaks 400S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
Embodiment 7:
1) presoma glue configuration: adopting wet chemical method is 0.8: 0.2: 0.1 with sad titanium, enanthic acid zirconium and bismuth acetate, strontium oxalate in metal ion mol ratio: 0.9 ratio is mixed to get mixture, then mixture is joined in the mixture of chelating agent ethylenediamine tetra-acetic acid and urea to get mixed solution, metal ion in mixture wherein: the mol ratio of chelating agent=1: 18, to regulate the concentration of mixed solution metal ion be 0.2mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.1mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in the tween surface modification agent solution of 70 ℃, soaks 600S;
3) aluminium foil surface applies: it is in the presoma glue of 70 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 150S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 300S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 1.3m/min, risen to 630 ℃ take temperature gradient as 80 ℃/m from room temperature, process 600S at 630 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 4%, temperature is in the boric acid of 70 ℃, loads 500V voltage, 100A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 10%, temperature is in the ammonium phosphomolybdate solution of 90 ℃, soaks 600S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
Embodiment 8:
1) presoma glue configuration: adopting wet chemical method is 0.5: 0.5: 0.6 with n-butanol tantalum, isopropyl alcohol niobium and strontium acetate, barium oxalate in metal ion mol ratio: 0.4 ratio is mixed to get mixture, then mixture is joined in the mixture of chelating agent acetylacetone,2,4-pentanedione and lactic acid to get mixed solution, metal ion in mixture wherein: the mol ratio of chelating agent=1: 16, to regulate the concentration of mixed solution metal ion be 0.4mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
2) aluminium foil surface modification: it is 0.07mol/L that corrosive aluminum foil is immersed in concentration, and temperature is in department's shift report face modifier solution of 50 ℃, soaks 350S;
3) aluminium foil surface applies: it is in the presoma glue of 50 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 260S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 10S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 2.8m/min, risen to 460 ℃ take temperature gradient as 40 ℃/m from room temperature, process 350S at 460 ℃ of constant temp. heatings;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 9%, temperature is in the boric acid of 80 ℃, loads 400V voltage, 60A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 7%, temperature is in the teos solution of 90 ℃, soaks 80S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
The invention process equipment is simple, with short production cycle, adopts water solution system fully, and is environmentally friendly, can realize interlock with present electrochemistry in industry corrosion extended surface or anodic oxidation production line.

Claims (2)

1. the production method of high dielectric constant composite alumina film is characterized in that:
1) presoma glue configuration: adopt the ratio that wet chemical method is 1:1 with solubility organic metal salt and metal inorganic salt in metal ion mol ratio to be mixed to get mixture, then mixture is joined and get mixed solution in chelating agent, the mol ratio of metal ion in mixture: chelating agent=1:5~20 wherein, to regulate the concentration of mixed solution metal ion be 0.001~0.5mol/L to water again, and regulating simultaneously pH value and be 0~5 must presoma glue;
One or both in the n-butanol salt that described solubility organic metal salt is Ti, Ta, Zr, Nb, isopropoxide, caprylate, enanthate;
Described metal inorganic salt is one or both in the acetate, oxalates, nitrate of Ca, Ba, Bi, Sr;
2) aluminium foil surface modification: it is 0.001~0.1mol/L that corrosive aluminum foil is immersed in concentration, and temperature is silane, mercaptan, phosphatide, sulfonate, polyethylene glycol, polyvinyl alcohol, the tween of 20~80 ℃ or takes charge of in shift report face modifier solution, soaks 60~600S;
3) aluminium foil surface applies: it is in the presoma glue of 20~80 ℃ that the corrosive aluminum foil after surface modification is immersed in temperature, soaks 10~300S;
4) presoma hydrolysis: have the aluminium foil of presoma to be immersed in hydrolytic tank surface-coated, hydrolysis 10~300S;
5) presoma heat treatment: aluminium foil is sent in high temperature furnace with the feeding rate of 0.3~3m/min, risen to 300~630 ℃ take temperature gradient as 20~150 ℃/m from room temperature, process 60~600S at the constant temp. heatings of 300~630 ℃;
6) nano combined: with the aluminium foil after heat treatment be immersed in that mass concentration is 3~10%, temperature is in the ammonium adipate or boric acid of 60~95 ℃, loads 6~600V voltage, 10~100A/m 2Electric current carries out anodic oxidation, forms the nano-filled composite film;
7) water-fastly close processing: with the aluminium foil after anodic oxidation be immersed in that mass concentration is 0.05~10%, temperature is in phosphoric acid, ammonium dihydrogen phosphate, ammonium phosphomolybdate or the teos solution of 20~90 ℃, soak 10~600S, then repeating step 6) the nano combined high dielectric constant composite alumina film that obtains.
2. the production method of high dielectric constant composite alumina film according to claim 1, it is characterized in that: described chelating agent is a kind of in ethylenediamine tetra-acetic acid, acetylacetone,2,4-pentanedione, lactic acid, urea or two kinds.
CN 201210010959 2012-01-13 2012-01-13 Production method of high dielectric constant composite alumina film Expired - Fee Related CN102568858B (en)

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