CN102562937A - Improved impact head for shock absorber of aluminum die casting spraying machine - Google Patents

Improved impact head for shock absorber of aluminum die casting spraying machine Download PDF

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Publication number
CN102562937A
CN102562937A CN2011104403012A CN201110440301A CN102562937A CN 102562937 A CN102562937 A CN 102562937A CN 2011104403012 A CN2011104403012 A CN 2011104403012A CN 201110440301 A CN201110440301 A CN 201110440301A CN 102562937 A CN102562937 A CN 102562937A
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China
Prior art keywords
right arms
bearing
spraying
shock absorber
atomizing sprayer
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CN2011104403012A
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CN102562937B (en
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贺咸红
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TAIZHOU ZONGTUO AUTOMATIC EQUIPMENT CO Ltd
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TAIZHOU ZONGTUO AUTOMATIC EQUIPMENT CO Ltd
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Publication of CN102562937A publication Critical patent/CN102562937A/en
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Abstract

An improved impact head for a shock absorber of an aluminum die casting spraying machine comprises a bracket mounting base of the aluminum die casting spraying machine, wherein the bracket mounting base is connected with a spraying case base and a spraying machine assembly; the spraying machine assembly is connected with a spraying pipe and a power bracket; the power bracket is driven by an air cylinder and is connected with one end of a long lateral arm and one end of a short lateral arm; the other ends of the long lateral arm and the short lateral arm are connected onto the spraying case base through rotating shafts; the shock absorber is mounted below the spraying case base and comprises a machine body bracket and a shock absorber main body mounted on the machine body bracket; a buffer rod is arranged in the shock absorber main body; the head of the buffer rod is connected with an impact cap; and a spring is mounted between the impact cap and the shock absorber main body. The improved impact head is characterized in that bearings are mounted on the long lateral arm and the short lateral arm and are contacted with an upper plane of the impact cap.

Description

The modified model of aluminium transfer mold atomizing sprayer vibration damper is met and discussed
Technical field
The modified model that the present invention relates to aluminium transfer mold atomizing sprayer vibration damper is met and discussed, and belongs to field of metal casting technology.
Background technique
Aluminium die casting is one of aluminium product processing method commonly used, when die-casting process, at first under die opening state, need spray releasing agent to cavity surface, with the good demoulding of product after the assurance die casting.Existing release agent spraying comprises artificial spraying and atomizing sprayer spraying, and artificial the spraying exists troublesome poeration, and flushing liquor becomes the raindrop shape, and wastage of material is big, and shortcoming such as inhomogeneous; Said atomizing sprayer spraying comprises that the atomizing sprayer main body connects the pipeline of water source, pressurized air and releasing agent, through single-chip microcomputer PC automatic control system; By pressure with water, aerosolization; Suck the die casting releasing agent then, the aqueous vapor of pressure atomization is mixed the die cavity spraying of back to mould with releasing agent, the releasing agent that mixes through atomizing sprays cavity surface with mist condition state and can not only reach good stripping result under pressure; Practice thrift simultaneously releasing agent raw material, reduction expense again.Said aluminium transfer mold atomizing sprayer comprises Aluminum press casting apparatus support fitting seat, is connected spraying chassis base and atomizing sprayer assembly on the support fitting seat, and the atomizing sprayer assembly connects injection spray pipe and powered support; Because the very big downward force that drives with cylinder in the atomizing sprayer assembly during spraying can produce vibration, so a shock mitigation system is arranged; Described shock mitigation system comprises that powered support connects long left and right arms and short left and right arms one, and the other end of long left and right arms and short left and right arms is connected on the spraying chassis base, on short left and right arms, meets and discusses; The bottom mounting shock absorber of spraying chassis base, described vibration damper comprises support, rack-mount absorber main body; Buffer bar is installed in the main body; The buffer bar head is installed percussive cap, mounting spring between percussive cap and main body, and said meeting and discussing on short left and right arms contacts with percussive cap.Meeting and discussing of existing technology is the cam of processing one with short left and right arms, and be as shown in Figure 3, when work; One of short left and right arms 8 is driven along with the powered support operation and around the rotatingshaft 4 curved motions that are installed on the die casting spraying chassis base 1 by cylinder, and it is very big to exert oneself in the promotion of cylinder, and cam 82 not only impacts greatly; And the curved percussive cap 75 that is impacting on vibration damper 7 buffer bars, what percussive cap received is the impact force that is scraping, therefore; The frictional force that the last plane of percussive cap receives is big, causes very quick-wearing, and makes buffer bar 73 crooked and rupture; Whole vibration damper is short working life, not only increases maintenance expenses, and in shutting down maintenance, influences working efficiency.
Summary of the invention
The objective of the invention is in order to overcome the shortcoming that prior art exists; Provide a kind of percussive cap of vibration damper to avoid receiving scraping power; The power of reducing friction; Alleviate wearing and tearing, make buffer bar reduce bending deflection or fracture simultaneously, improve the modified model of the aluminium transfer mold atomizing sprayer vibration damper in vibration damper working life and meet and discuss.
The technological scheme that the modified model of aluminium transfer mold atomizing sprayer vibration damper of the present invention is met and discussed is: comprise Aluminum press casting apparatus support fitting seat, the support fitting seat connects spraying chassis base and atomizing sprayer assembly, and the atomizing sprayer assembly connects injection spray pipe and powered support; Powered support is driven by cylinder, and powered support links to each other with one that lacks left and right arms with long left and right arms, and the other end of long left and right arms and short left and right arms is connected on the spraying chassis base through rotatingshaft; Mounting shock absorber below the spraying chassis base; Described vibration damper comprises the body support, is installed in the absorber main body on the body support, and buffer bar is arranged in the absorber main body; The head of buffer bar connects percussive cap; Mounting spring between percussive cap and absorber main body is characterized in that on the described short left and right arms bearing being installed, and bearing contacts with the last plane of percussive cap.
The modified model that the invention discloses a kind of aluminium transfer mold atomizing sprayer vibration damper is met and discussed; Change the cam on the short left and right arms into bearing, of short left and right arms does upper and lower operation through powered support along with the atomizing sprayer assembly is driven by cylinder, and the other end of short left and right arms is installed on the spraying chassis base by rotatingshaft; So short left and right arms is made arcuate movement around rotatingshaft when work; The cam or the bearing that are connected on the short left and right arms also have frictional force when percussive cap on the vibration damper contacts except impact force, because cam is processed one with short left and right arms, frictional force is very big; Surface wear is serious on the percussive cap; Buffer bar receives bigger bending deflection power simultaneously, produces fracture damage, influences the working life of whole vibration damper.And after changing bearing into, bearing is run into percussive cap and is rotated, and impact force is constant, but frictional force is very small, and the plane almost there is not wearing and tearing on the percussive cap, and the suffered bending force of buffer bar is very light, in the working life of having improved vibration damper, has obtained result in unexpected positive.
The modified model of aluminium transfer mold atomizing sprayer vibration damper of the present invention is met and discussed, and saidly in short left and right arms, is shaped on bearing mounting hole, and Bearing Installation and has part to reach outside the mounting hole in mounting hole.In mounting hole, bearing is connected reliably with short left and right arms with Bearing Installation, and the both sides balance is stressed even.Said bearing comprises the bearing pin that is installed on the short left and right arms, and one of bearing pin has large washer and spring washer, and large washer and spring washer fix through screw.Bearing is fixed through bearing pin and short left and right arms, and easy for installation, there had large washer and spring washer that screw and bearing pin are tightened to be firm, and it is loosening to avoid bearing pin and screw to produce.
Description of drawings
Fig. 1 installs bearing and vibration damper mated condition structural representation in the short left and right arms;
Fig. 2 is the structural representation that the modified model of aluminium transfer mold atomizing sprayer vibration damper is met and discussed;
Fig. 3 is shaped on cam and vibration damper contact condition schematic representation on the short left and right arms;
Fig. 4 is the A-A direction schematic cross-section of Fig. 1.
Embodiment
The modified model that the present invention relates to a kind of aluminium transfer mold atomizing sprayer vibration damper is met and discussed, and like Fig. 1-shown in Figure 4, comprises Aluminum press casting apparatus support fitting seat 9; The support fitting seat connects spraying chassis base 1 and atomizing sprayer assembly 11, and the atomizing sprayer assembly connects injection spray pipe 12 and powered support 13, and powered support is driven by cylinder; Powered support 13 links to each other with one that lacks left and right arms 8 with long left and right arms 3; The other end of long left and right arms 3 and short left and right arms 8 is connected on the spraying chassis base 1 through rotatingshaft 2,4, mounting shock absorber 7 below spraying chassis base 1, and described vibration damper 7 comprises body support 71; Be installed in the absorber main body 72 on the body support 71; Buffer bar 73 is arranged in the absorber main body, and the head of buffer bar 73 connects percussive cap 75, mounting spring 74 between percussive cap 75 and absorber main body 72; It is characterized in that bearing 81 is installed on the described short left and right arms 8, bearing 81 contacts with the last plane of percussive cap 75.Change the cam 82 on the short left and right arms 8 into bearing 81; One of short left and right arms 8 does upper and lower operation through powered support 13 along with atomizing sprayer assembly 11 is driven by cylinder; The other end of short left and right arms 8 is installed on the spraying chassis base 1 by rotatingshaft 4, so short left and right arms is made arcuate movement around rotatingshaft 4 when work, be connected cam or bearing 81 on the short left and right arms when percussive cap 75 on the vibration damper 7 contacts except impact force frictional force in addition; Because cam 82 is processed one with short left and right arms; Frictional force is very big, and surface wear is serious on the percussive cap 75, and buffer bar 73 receives bigger bending deflection power simultaneously; Produce fracture damage, influence the working life of whole vibration damper 7.And after changing bearing 81 into, bearing is run into percussive cap 75 and is rotated, and impact force is constant; But frictional force is very small, and the plane almost there is not wearing and tearing on the percussive cap, and the suffered bending force of buffer bar 73 is very light; Improve the working life of vibration damper 7, obtained result in unexpected positive.Saidly in short left and right arms 8, be shaped on bearing mounting hole 85, bearing 81 is installed in the mounting hole, and has part 86 to reach outside the mounting hole.Bearing 81 is installed in the mounting hole 85, and bearing is connected reliably with short left and right arms 8, and the both sides balance is stressed even.Said bearing 81 comprises the bearing pin 82 that is installed on the short left and right arms 8, and one of bearing pin has large washer 83 and spring washer 84, and large washer and spring washer fix through screw 87.Bearing 81 is fixed through bearing pin 82 and short left and right arms 8, and easy for installation, there had large washer 83 and spring washer 84 that screw 87 and bearing pin 82 are tightened to be firm, avoids bearing pin and screw 87 to produce loosening.

Claims (3)

1. the modified model of aluminium transfer mold atomizing sprayer vibration damper is met and discussed; Comprise Aluminum press casting apparatus support fitting seat (9); The support fitting seat connects spraying chassis base (1) and atomizing sprayer assembly (11), and the atomizing sprayer assembly connects injection spray pipe (12) and powered support (13), and powered support is driven by cylinder; Powered support (13) links to each other with one that lacks left and right arms (8) with long left and right arms (3); The other end of long left and right arms (3) and short left and right arms (8) is connected on the spraying chassis base (1) through rotatingshaft (2,4), and at the below mounting shock absorber (7) of spraying chassis base (1), described vibration damper (7) comprises body support (71); Be installed in the absorber main body (72) on the body support (71); Buffer bar (73) is arranged in the absorber main body, and the head of buffer bar (73) connects percussive cap (75), mounting spring (74) between percussive cap (75) and absorber main body (72); It is characterized in that upward installation bearing (81) of described short left and right arms (8), bearing (81) contacts with the last plane of percussive cap (75).
2. the modified model of aluminium transfer mold atomizing sprayer vibration damper as claimed in claim 1 is met and discussed, and it is characterized in that saidly in short left and right arms (8), being shaped on bearing mounting hole (85), and bearing (81) is installed in the mounting hole, and has part (86) to reach outside the mounting hole.
3. meet and discuss like the modified model of claim 1 and 2 described aluminium transfer mold atomizing sprayer vibration dampers; It is characterized in that said bearing (81) comprises the bearing pin (82) that is installed on the short left and right arms (8); One of bearing pin has large washer (83) and spring washer (84), and large washer and spring washer fix through screw (87).
CN 201110440301 2011-12-26 2011-12-26 Improved impact head for shock absorber of aluminum die casting spraying machine Active CN102562937B (en)

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CN 201110440301 CN102562937B (en) 2011-12-26 2011-12-26 Improved impact head for shock absorber of aluminum die casting spraying machine

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Application Number Priority Date Filing Date Title
CN 201110440301 CN102562937B (en) 2011-12-26 2011-12-26 Improved impact head for shock absorber of aluminum die casting spraying machine

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CN102562937A true CN102562937A (en) 2012-07-11
CN102562937B CN102562937B (en) 2013-08-28

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0197737A2 (en) * 1985-04-01 1986-10-15 Rimrock Corporation Reciprocator for operating head
JPS63150746U (en) * 1987-03-20 1988-10-04
US4822233A (en) * 1986-09-15 1989-04-18 A. Raymond Apparatus for removing sprue slugs from an injection molding machine
CN201346512Y (en) * 2009-01-06 2009-11-18 韩长洪 Shock absorption mechanism of electric spray gun
CN202418412U (en) * 2011-12-26 2012-09-05 台州市宗拓自动化设备有限公司 Improved impact head of shock absorber of aluminium die-casting mould spraying machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0197737A2 (en) * 1985-04-01 1986-10-15 Rimrock Corporation Reciprocator for operating head
US4635493A (en) * 1985-04-01 1987-01-13 Rimrock Corporation Reciprocator for die-casting machine
US4822233A (en) * 1986-09-15 1989-04-18 A. Raymond Apparatus for removing sprue slugs from an injection molding machine
JPS63150746U (en) * 1987-03-20 1988-10-04
CN201346512Y (en) * 2009-01-06 2009-11-18 韩长洪 Shock absorption mechanism of electric spray gun
CN202418412U (en) * 2011-12-26 2012-09-05 台州市宗拓自动化设备有限公司 Improved impact head of shock absorber of aluminium die-casting mould spraying machine

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