CN102562699B - Counterbalance valve, hydraulic cylinder telescoping control circuit and crane - Google Patents

Counterbalance valve, hydraulic cylinder telescoping control circuit and crane Download PDF

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CN102562699B
CN102562699B CN201110424886.9A CN201110424886A CN102562699B CN 102562699 B CN102562699 B CN 102562699B CN 201110424886 A CN201110424886 A CN 201110424886A CN 102562699 B CN102562699 B CN 102562699B
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oil
piston rod
pilot
chamber
action
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CN102562699A (en
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左春庚
陶军
张劲
谢海波
宋建清
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Abstract

The balance valve comprises a main valve body (1) with a forward oil port (A) and a reverse oil port (B), and a main valve core (4), wherein the main valve core comprises a first action surface (A1) and a second action surface (A2) which are opposite, the first action surface is exposed in a first action cavity (3) communicated with the reverse oil port, the second action surface is exposed in a second action cavity (17) communicated with the reverse oil port through a damping groove (5), and the balance valve further comprises a pilot control module which enables the second action cavity to be selectively communicated with an oil drainage port through a pilot control oil port (X). In addition, the invention also provides a hydraulic cylinder telescopic control loop and a hydraulic crane. The invention adopts a pilot control mode, can obtain larger control ratio by controlling the size of the pilot piston rod, ensures that the descending speed-limiting control of the balance valve is more sensitive, has small influence on the opening degree of the main valve core by load pressure, does not generate frequent jitter, and has better working stability and excellent energy-saving effect.

Description

平衡阀、液压缸伸缩控制回路以及起重机Counterbalance valve, hydraulic cylinder telescoping control circuit and crane

技术领域 technical field

本发明涉及一种平衡阀,具体地,涉及一种平衡阀。在此基础上,本发明还涉及一种设置有所述平衡阀的液压缸伸缩控制回路。此外,本发明还涉及一种起重机。The present invention relates to a balance valve, in particular to a balance valve. On this basis, the present invention also relates to a hydraulic cylinder expansion and contraction control circuit provided with the balance valve. Furthermore, the invention also relates to a crane.

背景技术 Background technique

平衡阀是工程机械设备上广泛采用的一种阀门,其对改善工程机械的一些液压工作机构的工作性能具有重要作用,例如液压起重机的起升机构、变幅机构以及伸缩机构等。典型地,这些工作机构采用液压缸作为液压执行元件,而液压缸需要通过液压缸伸缩控制回路进行伸缩控制,平衡阀一般设置在连接于液压缸的无杆腔的工作油路上。The balance valve is a valve widely used in construction machinery equipment, which plays an important role in improving the working performance of some hydraulic working mechanisms of construction machinery, such as the lifting mechanism, luffing mechanism and telescopic mechanism of hydraulic cranes. Typically, these working mechanisms use hydraulic cylinders as hydraulic actuators, and the hydraulic cylinders need to be telescopically controlled through the hydraulic cylinder telescopic control circuit, and the balance valve is generally set on the working oil circuit connected to the rodless chamber of the hydraulic cylinder.

当液压起重机的起升机构带负载下降时,如果没有平衡阀,该起升机构会在负载的作用下超速下降,从而很容易造成工程事故。为了防止这种危险现象,需要在液压缸伸缩控制回路的下降油路(即上述连接于液压缸的无杆腔的工作油路)上设置平衡阀,从而起到防止重物加速下降的功能。此外,在液压起重机的起升机构将负载起升到一定高度而因作业需要暂时悬停时,平衡阀处于闭锁状态,从而能够起到锁止作用,防止液压缸的无杆腔内的液压油回油,使得负载支持在该高度位置,不会因为负载重量而下降。当然,在此需要说明的是,平衡阀并不限于应用于液压缸伸缩控制回路中,其广泛应用于工程机械设备的多种液压工作机构中,例如在全液压行走系统中,为了防止下坡时超速下滑,该全液压行走系统的液压控制回路中也需要设置平衡阀。因此,平衡阀作为一种独立的阀门,其可以应用于本领域技术人员公知的各种应用场合,在以下的描述中,为了帮助本领域技术人员理解,主要以典型的液压缸伸缩控制回路为例进行描述。When the hoisting mechanism of a hydraulic crane descends with a load, if there is no balance valve, the hoisting mechanism will descend at an overspeed under the action of the load, which will easily cause engineering accidents. In order to prevent this dangerous phenomenon, it is necessary to set a balance valve on the descending oil circuit of the telescopic control circuit of the hydraulic cylinder (that is, the working oil circuit connected to the rodless chamber of the hydraulic cylinder), so as to prevent the weight from accelerating down. In addition, when the hoisting mechanism of the hydraulic crane lifts the load to a certain height and temporarily hovers due to the need for work, the balance valve is in a locked state, which can play a locking role and prevent the hydraulic oil in the rodless chamber of the hydraulic cylinder. Oil return, so that the load is supported at this height and will not drop due to the weight of the load. Of course, what needs to be explained here is that the balance valve is not limited to the application in the telescopic control circuit of the hydraulic cylinder, it is widely used in various hydraulic working mechanisms of construction machinery equipment, such as in the full hydraulic walking system When sliding at an overspeed, a balance valve also needs to be set in the hydraulic control circuit of the full hydraulic walking system. Therefore, as an independent valve, the balance valve can be applied to various application occasions known to those skilled in the art. In the following description, in order to help those skilled in the art understand, a typical hydraulic cylinder telescopic control circuit is mainly used as Examples are described.

平衡阀最简单地是由单向阀与顺序阀并联而成的阀门,但是这种平衡阀由于密封性以及工作平稳性不够理想而在工程机械上较少采用。工程机械设备上采用专门设计的平衡阀,例如美国专利US 6,098,647所公开的液压缸伸缩控制回路中所采用的平衡阀,该平衡阀为工程机械设备上典型采用的现有技术的平衡阀。The simplest balance valve is a valve composed of a one-way valve and a sequence valve connected in parallel, but this kind of balance valve is rarely used in construction machinery due to its unsatisfactory sealing and working stability. Specially designed balance valves are used on construction machinery equipment, such as the balance valve used in the telescopic control circuit of hydraulic cylinders disclosed in US Patent No. 6,098,647. This balance valve is a typical prior art balance valve used on construction machinery equipment.

图1和图2显示该现有技术平衡阀的剖视结构示意图和液压原理图。如图1所示,该现有技术的平衡阀主要包括阀体101、主阀芯102、主阀弹簧103、复位弹簧105、先导活塞104组成,其具有三个功能,即上升进油功能、锁止保持功能和下降限速功能,以下参照图1和图2具体描述该三个功能状态:Fig. 1 and Fig. 2 show the sectional structure schematic diagram and the hydraulic principle diagram of the balance valve in the prior art. As shown in Figure 1, the balance valve in the prior art mainly includes a valve body 101, a main valve core 102, a main valve spring 103, a return spring 105, and a pilot piston 104. The lock holding function and the speed limit function are described in detail below with reference to Fig. 1 and Fig. 2:

上升进油状态:正向油口A接通液压油(一般通过液压缸伸缩控制回路中的换向阀切换油路而使得正向油口A进油),在此需要附加说明的是,对于平衡阀而言,其正向油口是指当从该正向油口进油时,只要液压油具有足够的压力,平衡阀会导通,从而通过该平衡阀向液压执行元件(例如液压缸)供油;反向油口是指当从该反向油口进油时,如果未对该平衡阀进行控制(例如液压控制),则无论液压油的压力多大,平衡阀均不会导通,这与单向阀的正向油口和反向油口类似的。参见图1和图2,当正向油口A的进油压力未建立时,主阀芯102的锥形部分在主阀弹簧103的压力下与阀体101形成密封性线接触,使得正向油口A与反向油口B不连通,因此平衡阀不会打开;当正向油口A的进油压力足够时,进油压力推动主阀芯102克服主阀弹簧103的弹力,从而使得正向油口A与反向油口B连通,平衡阀开启,此时例如在液压缸伸缩控制回路中,液压油经由平衡阀向液压缸的无杆腔供油,从而使得液压缸的活塞杆上升,推动负载上升。Ascending oil inlet state: the hydraulic oil is connected to the positive oil port A (generally through the oil circuit switching of the reversing valve in the telescopic control circuit of the hydraulic cylinder to make the oil into the forward oil port A), what needs to be added here is that for As far as the balance valve is concerned, its positive oil port means that when the oil is fed from the positive oil port, as long as the hydraulic oil has sufficient pressure, the balance valve will conduct, so that the hydraulic actuator (such as a hydraulic cylinder) will pass through the balance valve. ) oil supply; the reverse oil port means that when the oil is fed from the reverse oil port, if the balance valve is not controlled (such as hydraulic control), the balance valve will not conduct regardless of the pressure of the hydraulic oil , which is similar to the forward and reverse ports of the check valve. Referring to Fig. 1 and Fig. 2, when the oil inlet pressure of the positive oil port A is not established, the conical part of the main valve core 102 forms a sealing line contact with the valve body 101 under the pressure of the main valve spring 103, so that the forward direction The oil port A is not connected to the reverse oil port B, so the balance valve will not open; when the oil inlet pressure of the positive oil port A is sufficient, the oil inlet pressure pushes the main valve core 102 to overcome the elastic force of the main valve spring 103, so that The forward oil port A is connected to the reverse oil port B, and the balance valve is opened. At this time, for example, in the telescopic control circuit of the hydraulic cylinder, the hydraulic oil is supplied to the rodless chamber of the hydraulic cylinder through the balance valve, so that the piston rod of the hydraulic cylinder up, pushing the load up.

锁止保持状态:当正向油口A不进油并且先导控制油口X无压力或压力太小时,反向油口B与例如液压缸的无杆腔连通,在负载的压力作用下,无杆腔内的液压油经由主阀芯102上的节流油道作用在主阀芯102的右侧,从而使得主阀芯102的锥形部分在该液压油与主阀弹簧103的共同作用下压靠到阀体101内的阀腔的环周突棱上,从而形成更加紧密的密封,反向油口B与正向油口A处于截断状态,使得平衡阀保持关闭,液压缸的无杆腔内的液压油无法从反向油口B经由正向油口A回油,从而实现锁止功能,使得负载能够长时间地保持在某个高度位置。Lock-up hold state: when the forward oil port A does not enter oil and the pilot control oil port X has no pressure or the pressure is too small, the reverse oil port B communicates with the rodless cavity of the hydraulic cylinder, for example, under the pressure of the load, no The hydraulic oil in the rod cavity acts on the right side of the main valve core 102 through the throttling oil passage on the main valve core 102, so that the conical part of the main valve core 102 is under the joint action of the hydraulic oil and the main valve spring 103. Press against the circumferential ridge of the valve cavity in the valve body 101 to form a tighter seal, the reverse oil port B and the forward oil port A are in a cut-off state, so that the balance valve remains closed, and the rodless hydraulic cylinder The hydraulic oil in the cavity cannot return oil from the reverse oil port B through the forward oil port A, so as to realize the locking function, so that the load can be kept at a certain height for a long time.

下降限速状态:当液压缸伸缩控制回路需要控制液压缸带动负载下降时,通过先导控制油口X进行液压控制(先导控制油口X一般连接到液压缸的有杆腔工作油路上,其中泄油口L主要用于复位弹簧腔内渗入的液压油的泄出),当液控油口X的压力较小时,先导活塞104无法克服复位弹簧105的预紧力,先导活塞104处在图1所示的最右极限位置;当先导控制油口X的油压逐渐增加,从而能够推动先导活塞104克服复位弹簧105的弹力时,先导活塞103左移,当移动到预定位置后开始和主阀芯102的左端接触,然后随着控制压力的增加,先导活塞104推动主阀芯102克服主阀弹簧103的弹力,从而使得反向油口B与正向油口A连通,从而使得液压缸的无杆腔内的液压油能够回油,从而实现下降限速功能。Descending speed limit state: When the telescopic control circuit of the hydraulic cylinder needs to control the hydraulic cylinder to drive the load down, the hydraulic control is performed through the pilot control oil port X (the pilot control oil port X is generally connected to the working oil circuit of the rod cavity of the hydraulic cylinder, where the drain The oil port L is mainly used to discharge the hydraulic oil infiltrated in the return spring cavity), when the pressure of the hydraulic control oil port X is small, the pilot piston 104 cannot overcome the pretightening force of the return spring 105, and the pilot piston 104 is in the position shown in Figure 1 The rightmost extreme position shown; when the oil pressure of the pilot control oil port X gradually increases, so that the pilot piston 104 can be pushed to overcome the elastic force of the return spring 105, the pilot piston 103 moves to the left, and when it moves to the predetermined position, it starts to work with the main spool The left end of 102 contacts, and then with the increase of the control pressure, the pilot piston 104 pushes the main valve core 102 to overcome the elastic force of the main valve spring 103, so that the reverse oil port B communicates with the forward oil port A, so that the hydraulic cylinder does not work The hydraulic oil in the rod chamber can return to the oil, so as to realize the function of speed limit in descent.

参见图1所示,现有技术的平衡阀在实现下降限速功能时,因先导液控油压力作用在先导活塞104上,并由先导活塞104推动主阀芯102运动,因此其控制比为1/K(其中K=D2/d2,D为图1所示的阀体101内的阀腔的通流内径,d为先导活塞104的控制油作用面直径),也就是负载压力和控制油压的比值,即在负载压力为1MPa的情形下,控制油压需要达到K×1MPa的情形下才能推动主阀杆102(上述控制比仅是理论值,其中忽略了复位弹簧105和主阀弹簧103的弹力影响)。这种现有技术的平衡阀由于结构设计的原因,存在一些难以克服的问题,例如由于D是由平衡阀的通流能力决定,这需要与液压工作机构的工作速度、液压执行元件的流量需求等因素匹配,液压工作机构根据应用需要选用通流能力匹配的平衡阀,因此该D的大小是相对确定的,同时d属于控制油路部分,其不可能形成得较大,否则会导致控制油量不足、控制困难等缺陷,因此该现有技术的平衡阀的控制比相对而言是比较大的。在此情形下,在平衡阀的下降限速过程中,虽然其能够实现下降限速功能,但对负载压力的变化过于敏感,一旦负载压力略有变化,要求匹配的控制油压成倍变化,否则平衡阀的开度就会产生明显变化,而在液压工作机构工作过程中,负载压力因各种原因是经常变化的(尤其是在采用多级伸缩缸的液压工作机构中),即使负载压力仅是略微波动,平衡阀的开度也会频繁产生变化,从而使得该现有技术的平衡阀易受负载压力影响,极易产生频繁抖动等工作不稳定现象;再如,正是由于上述控制比较大,因此平衡阀在实现下降限速功能时开启压力大,导致功率损失大。因此,这种现有技术的平衡阀的开度因易受负载影响,其控制性较差,即使先导控制油口X的油压保持恒定时,仍然无法维持平衡阀稳定的开度。As shown in Fig. 1, when the balance valve in the prior art realizes the function of decreasing the speed limit, the pilot piston 104 pushes the main spool 102 to move because the pilot oil control oil pressure acts on the pilot piston 104, so its control ratio is 1 /K (where K=D 2 /d 2 , D is the flow inner diameter of the valve chamber in the valve body 101 shown in Figure 1, and d is the diameter of the control oil acting surface of the pilot piston 104), that is, the load pressure and the control pressure The ratio of oil pressure, that is, under the condition that the load pressure is 1MPa, the control oil pressure needs to reach K×1MPa to push the main valve rod 102 (the above control ratio is only a theoretical value, which ignores the return spring 105 and the main valve. The elastic force influence of spring 103). Due to structural design reasons, this prior art balance valve has some insurmountable problems. For example, because D is determined by the flow capacity of the balance valve, this needs to be related to the working speed of the hydraulic working mechanism and the flow demand of the hydraulic actuator. and other factors, the hydraulic working mechanism selects a balance valve with matching flow capacity according to the application needs, so the size of D is relatively determined, and d belongs to the part of the control oil circuit, and it cannot be formed larger, otherwise it will lead to control oil flow. Therefore, the control ratio of the balance valve in the prior art is relatively large. In this case, although the balance valve can realize the function of descending speed limit in the process of descending speed limit, it is too sensitive to the change of load pressure. Once the load pressure changes slightly, the matching control oil pressure is required to change exponentially. Otherwise, the opening of the balance valve will change significantly, and during the working process of the hydraulic working mechanism, the load pressure often changes due to various reasons (especially in the hydraulic working mechanism using multi-stage telescopic cylinders), even if the load pressure Only slightly fluctuating, the opening of the balance valve will also change frequently, so that the balance valve in the prior art is easily affected by the load pressure, and is prone to frequent jitter and other unstable work; Relatively large, so the opening pressure of the balance valve is large when realizing the function of descending speed limit, resulting in large power loss. Therefore, the opening of the balance valve in this prior art is easily affected by the load, and its controllability is poor. Even when the oil pressure of the pilot control oil port X remains constant, it still cannot maintain a stable opening of the balance valve.

由上描述可见,该现有技术的平衡阀的主要缺点在于:第一,由于该平衡阀的结构原因,其控制比不合理,从而控制性较差,并且工作不稳定,尽管其能够实现下降限速功能,但平衡阀对负载压力变化过于敏感,容易出现频繁抖动等工作不稳定的现象;第二,平衡阀的开度无法通过先导控制油口X实现相对稳定可靠地控制,即使在轻载时也不易实现稳定控制;第三,控制压力较高,为实现一定的控制比,常常人为地勉强将先导活塞104的控制油作用面的面积形成得较大,导致控制灵敏度更加不理想,并且能耗损耗较大。It can be seen from the above description that the main disadvantages of the balance valve of the prior art are: first, due to the structural reasons of the balance valve, its control ratio is unreasonable, thus the controllability is poor, and the work is unstable, although it can realize the decline Speed limit function, but the balance valve is too sensitive to the change of load pressure, prone to frequent vibration and other unstable work; second, the opening of the balance valve cannot be controlled relatively stably and reliably through the pilot control oil port X, even in light It is also difficult to achieve stable control when the load is high; thirdly, the control pressure is relatively high. In order to achieve a certain control ratio, the area of the control oil action surface of the pilot piston 104 is often artificially formed to be larger, resulting in even less ideal control sensitivity. And the energy loss is bigger.

因此,需要设计一种新型的平衡阀,以克服或缓解现有技术的上述一项甚至全部缺点。Therefore, it is necessary to design a new type of balance valve to overcome or alleviate one or even all of the above-mentioned shortcomings of the prior art.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种平衡阀,该平衡阀不仅能够有效地实现平衡阀的液压功能,而且控制性良好,工作稳定。The technical problem to be solved by the present invention is to provide a balance valve, which not only can effectively realize the hydraulic function of the balance valve, but also has good controllability and stable operation.

在此基础上,本发明进一步所要解决的技术问题是提供一种液压缸伸缩控制回路,该液压缸伸缩控制回路在液压缸携带负载下降过程中能够有效地实现限速功能,并且工作稳定性良好,显著改善了控制性能的可靠性。On this basis, the further technical problem to be solved by the present invention is to provide a hydraulic cylinder telescopic control circuit, which can effectively realize the speed limiting function during the process of the hydraulic cylinder carrying a load and descending, and has good working stability , significantly improving the reliability of the control performance.

此外,本发明还要提供一种起重机,该起重机能够有效实现负载的平稳起升、锁止保持以及下降限速功能,并且工作稳定性良好,控制性能相对可靠。In addition, the present invention also provides a crane, which can effectively realize the functions of stable lifting of loads, locking and holding, and lowering speed limit, and has good working stability and relatively reliable control performance.

为了解决上述技术问题,本发明提供一种平衡阀,该平衡阀包括具有正向油口和反向油口的主阀体以及能够在该主阀体的阀腔内移动的主阀芯,该主阀芯在主阀芯弹簧的弹性预紧力作用下处于使得所述正向油口和反向油口截断的常闭密封位置,其中,所述主阀芯包括相对的第一作用面和第二作用面,该第一作用面暴露于与所述反向油口连通的第一作用腔内,该第二作用面的受力方向与所述弹性预紧力的作用方向相同并暴露于经由阻尼槽或阻尼孔与所述反向油口连通的第二作用腔内,该第二作用腔与所述平衡阀的泄油口之间设有泄油油道;所述平衡阀还包括先导控制模块,该先导控制模块包括能够往复移动的带有先导活塞杆的先导活塞、复位弹簧以及位于该先导活塞一侧的液控腔,所述先导活塞杆伸入到所述泄油油道内并在所述复位弹簧的作用下与该泄油油道的内壁形成密封而阻断该泄油油道,所述液控腔与所述平衡阀的先导控制油口连通,以能够接收液控油并控制所述先导活塞带动所述先导活塞杆移动而使得所述泄油油道导通。In order to solve the above technical problems, the present invention provides a balance valve, which includes a main valve body with a forward oil port and a reverse oil port, and a main valve core that can move in the valve cavity of the main valve body. The main spool is in a normally closed sealing position where the forward oil port and the reverse oil port are blocked under the action of the elastic pre-tightening force of the main spool spring, wherein the main spool includes the opposite first acting surface and The second acting surface, the first acting surface is exposed in the first acting chamber communicated with the reverse oil port, the force bearing direction of the second acting surface is the same as the acting direction of the elastic pre-tightening force and is exposed to the In the second action chamber communicated with the reverse oil port via a damping groove or a damping hole, there is an oil drain passage between the second action chamber and the oil drain port of the balance valve; the balance valve also includes A pilot control module, the pilot control module includes a reciprocating pilot piston with a pilot piston rod, a return spring, and a hydraulic control chamber located on one side of the pilot piston, and the pilot piston rod extends into the drain oil passage And under the action of the return spring, it forms a seal with the inner wall of the drain oil passage to block the drain oil passage. The hydraulic control chamber communicates with the pilot control oil port of the balance valve to receive the hydraulic control oil. And controlling the pilot piston to drive the pilot piston rod to move so as to make the drain oil passage conduct.

优选地,所述主阀芯弹簧的主阀芯弹簧腔兼作所述第二作用腔。Preferably, the main spool spring chamber of the main spool spring doubles as the second action chamber.

优选地,所述第二作用腔通过所述阻尼槽与所述反向油口连通,该阻尼槽形成在所述主阀芯的外周面上,并通过与所述主阀体的阀腔内壁的配合而在所述主阀芯移动离开所述常态密封位置的过程中增大该阻尼槽的通流开度。Preferably, the second action chamber communicates with the reverse oil port through the damping groove, which is formed on the outer peripheral surface of the main valve core and communicates with the inner wall of the valve chamber of the main valve body. When the main valve core moves away from the normal sealing position, the flow opening of the damping groove is increased.

具体地,所述主阀体的阀腔内周面上形成与所述阻尼槽配合的具有轴向斜度的凸块,该凸块在所述主阀芯移动离开所述常态密封位置的过程中与所述阻尼槽的底壁的距离增大,以增大该阻尼槽的通流开度。Specifically, a protrusion with an axial slope that cooperates with the damping groove is formed on the inner peripheral surface of the valve chamber of the main valve body, and the protrusion is in the process of moving the main valve core away from the normal sealing position. The distance between the center and the bottom wall of the damping groove is increased to increase the flow opening of the damping groove.

优选地,所述第一作用面的面积小于所述第二作用面的面积。Preferably, the area of the first active surface is smaller than the area of the second active surface.

优选地,所述先导活塞杆上形成有节流槽,该节流槽的通流开度随着所述先导活塞杆移动离开与所述泄油油道的内壁密封的位置而增大。Preferably, a throttling groove is formed on the pilot piston rod, and the opening of the throttling groove increases as the pilot piston rod moves away from a position sealed with the inner wall of the oil drain passage.

具体地,所述泄油油道包括活塞杆配合通孔,所述先导活塞杆伸入到该活塞杆配合通孔内并在所述复位弹簧的作用下与所述活塞杆配合通孔形成锥面密封。Specifically, the drain oil channel includes a piston rod matching through hole, and the pilot piston rod extends into the piston rod matching through hole and forms a cone with the piston rod matching through hole under the action of the return spring. face seal.

具体地,所述先导活塞杆包括节流槽段,该节流槽段的横截面面积连续减小以在所述先导活塞杆上形成横截面面积连续增大的所述节流槽,在所述先导活塞杆移动离开与所述活塞杆配合通孔密封的位置时,所述节流槽段移动穿过所述活塞杆配合通孔以增大所述节流槽的通流开度。Specifically, the pilot piston rod includes a throttle groove section whose cross-sectional area continuously decreases to form the throttle groove with a continuously increasing cross-sectional area on the pilot piston rod. When the pilot piston rod moves away from the position where it is sealed with the piston rod matching through hole, the throttle groove segment moves through the piston rod matching through hole to increase the flow opening of the throttle groove.

具体地,所述先导控制模块包括与所述主阀体形成为一体或安装在该主阀体上的先导阀体,该先导阀体内形成有通过所述活塞杆配合通孔连通的导向柱塞腔和先导活塞腔,所述导向柱塞腔与所述第二作用腔连通,所述先导活塞腔内设有能够滑动的所述先导活塞并通过该先导活塞密封性分隔为复位弹簧腔和所述液控腔,所述复位弹簧腔内设有所述复位弹簧,并且该复位弹簧腔的腔壁上设有所述泄油口。Specifically, the pilot control module includes a pilot valve body integrally formed with the main valve body or installed on the main valve body, and a pilot plunger cavity communicated with the through hole through the piston rod is formed in the pilot valve body and the pilot piston cavity, the pilot plunger cavity communicates with the second action cavity, the pilot piston cavity is provided with the slidable pilot piston and is sealed and separated into the return spring cavity and the said pilot piston cavity In the hydraulic control chamber, the return spring is provided in the return spring chamber, and the oil drain port is provided on the wall of the return spring chamber.

具体地,所述先导活塞杆的一端部分形成为与所述活塞杆配合通孔相密封的所述锥形密封段,该锥形密封段上形成有连通油道,并且该锥形密封段连接有与所述导向柱塞腔的内周面密封配合的导向柱塞,该导向柱塞内设有连通所述连通油道和第二作用腔的固定阻尼孔,所述泄油油道由所述固定阻尼孔、连通油道、活塞杆配合通孔、节流槽以及复位弹簧腔构成。Specifically, one end portion of the pilot piston rod is formed as the conical sealing section that is sealed with the through hole of the piston rod, the conical sealing section is formed with a communication oil passage, and the conical sealing section is connected to There is a guide plunger sealingly matched with the inner peripheral surface of the guide plunger chamber, the guide plunger is provided with a fixed damping hole connecting the communication oil passage and the second action chamber, and the oil drain passage is formed by the It consists of a fixed damping hole, a connecting oil passage, a piston rod matching through hole, a throttling groove and a return spring chamber.

替代选择地,所述先导活塞杆的一端部分设有与所述活塞杆配合通孔相密封的锥面配合件,该锥面配合件位于所述导向柱塞腔内并通过锁紧螺母固定到所述先导活塞杆上,所述泄油油道由所述导向柱塞腔、活塞杆配合通孔、节流槽以及复位弹簧腔构成。Alternatively, one end portion of the pilot piston rod is provided with a taper fitting that is sealed with the fitting through hole of the piston rod, and the taper fitting is located in the cavity of the pilot plunger and fixed to On the pilot piston rod, the drain oil channel is composed of the pilot plunger cavity, the piston rod matching through hole, the throttling groove and the return spring cavity.

替代选择地,所述先导活塞杆的一端部分连接有或形成有位于所述导向柱塞腔内且与该导向柱塞腔的内周面间隔的密封柱,该密封柱具有与所述活塞杆配合通孔密封配合的锥面部分,所述泄油油道由所述导向柱塞腔、活塞杆配合通孔、节流槽以及复位弹簧腔构成。Alternatively, one end of the pilot piston rod is connected to or formed with a sealing post located in the guide plunger chamber and spaced from the inner peripheral surface of the guide plunger chamber, and the seal post has a Cooperate with the tapered part of the through hole sealing fit, the oil drain oil passage is composed of the guide plunger cavity, the piston rod matching through hole, the throttling groove and the return spring cavity.

具体地,所述主阀体内设有主阀套,所述主阀体的阀腔通过该主阀套形成,所述第一作用腔、第二作用腔以及主阀芯弹簧腔通过所述主阀芯与该主阀套的配合而形成。Specifically, the main valve body is provided with a main valve sleeve, the valve chamber of the main valve body is formed by the main valve sleeve, and the first action chamber, the second action chamber and the spring chamber of the main valve core pass through the main valve sleeve. The valve core is formed by cooperation with the main valve sleeve.

在上述平衡阀技术方案的基础上,本发明还提供一种液压缸伸缩控制回路,该液压缸伸缩控制回路包括平衡阀和换向阀,其中,所述平衡阀为上述技术方案中任一项所述的平衡阀,该平衡阀的正向油口与所述换向阀的一个工作油口连通,反向油口与液压缸的无杆腔连通,先导控制油口与连接于所述液压缸的有杆腔的工作油路连通,卸油口与油箱或回油油路连通。On the basis of the above-mentioned balance valve technical solution, the present invention also provides a hydraulic cylinder telescopic control circuit, the hydraulic cylinder telescopic control circuit includes a balance valve and a reversing valve, wherein the balance valve is any one of the above-mentioned technical solutions For the balance valve, the forward oil port of the balance valve is connected with a working oil port of the reversing valve, the reverse oil port is connected with the rodless chamber of the hydraulic cylinder, and the pilot control oil port is connected with the hydraulic pressure The working oil circuit of the rod cavity of the cylinder is connected, and the oil discharge port is connected with the oil tank or the oil return circuit.

此外,本发明还提供一种起重机,其中,该起重机包括上述的液压缸伸缩控制回路。In addition, the present invention also provides a crane, wherein the crane includes the above hydraulic cylinder telescopic control circuit.

通过上述技术方案,本发明的平衡阀通过先导活塞杆的移动而选择性地使得第二作用腔(优选地,主阀芯弹簧腔兼作该第二作用腔)与油箱或回油油路连通,从而通过控制先导活塞杆的移动来控制主阀芯的移动,其采用先导控制方式,因此仅需要控制先导活塞杆的形状尺寸即可容易地获得较大的控制比,这使得平衡阀的下降限速控制更加灵敏,通过较小的控制油压即可有效地控制主阀芯的开启,并且主阀芯的开度受负载压力影响不大,其主要取决于先导控制油口处的油压,因而不会因为负载压力的略微变化而产生频繁抖动,工作稳定性较好。此外,在优选方式下,第二作用腔通过随着主阀芯轴向移动而能够增大通流能力、降低阻尼作用的阻尼槽与反向油口连通,这能够使得本发明的平衡阀控制效果更好,使得第一作用腔与第二作用腔之间形成一种相对的动态平衡,避免主阀芯的开度过大。此外,所述先导活塞杆上可以集成有节流槽,该节流槽在先导控制油口具有足够的油压时随着先导活塞杆的移动逐渐增加开度,或者在先导控制油口的油压减小时逐渐减小开度,因此工作平稳性更加良好,避免了工作过程中的冲击现象。同时,由于先导活塞杆上第二流槽的长度可以形成得较长,因而控制性更加良好。此外,由于所需控制油压较小,因此节能效果良好。显然地,由于本发明的液压缸伸缩控制回路和液压起重机包括本发明的上述平衡阀,因此其也具有上述技术优点。Through the above technical solution, the balance valve of the present invention selectively makes the second action chamber (preferably, the spring chamber of the main valve core also serves as the second action chamber) communicate with the oil tank or the return oil circuit through the movement of the pilot piston rod, Therefore, the movement of the main spool is controlled by controlling the movement of the pilot piston rod. It adopts the pilot control method, so it is only necessary to control the shape and size of the pilot piston rod to easily obtain a large control ratio, which makes the drop limit of the balance valve The speed control is more sensitive, and the opening of the main spool can be effectively controlled by a small control oil pressure, and the opening of the main spool is not greatly affected by the load pressure, which mainly depends on the oil pressure at the pilot control oil port. Therefore, frequent vibrations will not occur due to slight changes in load pressure, and the working stability is better. In addition, in a preferred manner, the second action chamber communicates with the reverse oil port through the damping groove that can increase the flow capacity and reduce the damping effect as the main valve core moves axially, which can make the balance valve control effect of the present invention More preferably, a relative dynamic balance is formed between the first action chamber and the second action chamber, so as to avoid excessive opening of the main valve core. In addition, the pilot piston rod can be integrated with a throttling groove, and the throttle groove gradually increases its opening with the movement of the pilot piston rod when the pilot control oil port has sufficient oil pressure, or when the oil pressure of the pilot control oil port When the pressure decreases, the opening is gradually reduced, so the working stability is better, and the impact phenomenon during the working process is avoided. At the same time, since the length of the second flow groove on the pilot piston rod can be formed longer, the controllability is better. In addition, since the required control oil pressure is small, the energy saving effect is good. Apparently, since the telescoping control circuit of the hydraulic cylinder and the hydraulic crane of the present invention include the above-mentioned balance valve of the present invention, they also have the above-mentioned technical advantages.

本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.

附图说明 Description of drawings

下列附图用来提供对本发明的进一步理解,并且构成说明书的一部分,其与下述的具体实施方式一起用于解释本发明,但本发明的保护范围并不局限于下述附图及具体实施方式。在附图中:The following drawings are used to provide a further understanding of the present invention, and constitute a part of the description, which are used together with the following specific embodiments to explain the present invention, but the scope of protection of the present invention is not limited to the following drawings and specific implementation Way. In the attached picture:

图1和图2分别是现有技术的平衡阀的剖视结构示意图和液压原理图。Fig. 1 and Fig. 2 are respectively a sectional structure schematic diagram and a hydraulic principle diagram of a balance valve in the prior art.

图3是本发明具体实施方式的平衡阀的剖视结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of a balance valve according to a specific embodiment of the present invention.

图4是图3所示的平衡阀的先导活塞杆上的节流槽部位的局部放大示意图。Fig. 4 is a partially enlarged schematic view of the throttle groove on the pilot piston rod of the balance valve shown in Fig. 3 .

图5是图3所示的本发明具体实施方式的平衡阀的液压原理示意图。Fig. 5 is a schematic diagram of the hydraulic principle of the balance valve according to the specific embodiment of the present invention shown in Fig. 3 .

图6和图7是分别本发明平衡阀的先导活塞杆上的节流槽部位的另两种具体实施形式的局部放大示意图。Fig. 6 and Fig. 7 are partial enlarged schematic diagrams of two other specific implementation forms of the throttling groove on the pilot piston rod of the balance valve of the present invention respectively.

本发明的附图标记说明:Explanation of reference numerals of the present invention:

1主阀体;                2主阀套;1 main valve body; 2 main valve sleeve;

3第一作用腔;            4主阀芯;3 first action chamber; 4 main spool;

5阻尼槽;                6主阀芯弹簧;5 Damping groove; 6 Main spool spring;

7主阀芯弹簧腔;          8导向柱塞;7 main spool spring chamber; 8 guide plunger;

9固定阻尼孔;            10连通油道;9 fixed damping hole; 10 connected oil passage;

11导向柱塞腔;           12先导阀体;11 guide plunger cavity; 12 pilot valve body;

13复位弹簧腔;           14复位弹簧;13 return spring cavity; 14 return spring;

15先导活塞杆;           16先导活塞;15 pilot piston rod; 16 pilot piston;

17第二作用腔;           18液控腔;17 second action chamber; 18 hydraulic control chamber;

19泄油油道;19 oil drain passages;

136导向柱塞腔内周面;136 guide the inner peripheral surface of the plunger cavity;

137密封柱;              138锁紧螺母;137 sealing column; 138 lock nut;

139锥面配合件;          140锥形密封段;139 taper fittings; 140 taper sealing section;

141活塞连接段;          142第一节流槽段;141 Piston connecting section; 142 First throttle section;

143第二节流槽段;        144第三节流槽段;143 second throttle section; 144 third throttle section;

145节流槽;              A正向油口;145 throttle groove; A positive oil port;

B反向油口;              A1第一作用面;B reverse oil port; A1 first action surface;

A2第二作用面;           L泄油口;A2 second action surface; L oil drain port;

P1第一作用腔内油压;P1 The oil pressure in the first action chamber;

P2第二作用腔内油压;P2 Oil pressure in the second action chamber;

X先导控制油口。X pilot control port.

具体实施方式 Detailed ways

以下结合附图对本发明的具体实施方式进行详细说明,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,本发明的保护范围并不局限于下述的具体实施方式。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and the protection scope of the present invention is not limited to the following specific embodiments. .

首先需要说明的是,本发明的平衡阀属于液压元件,其核心技术构思在于其液压控制关系,而不在于具体的阀门结构。图3、图4以及图6和图7所示的具体阀门结构仅是帮助本领域技术人员理解而例举的具体结构形式,但是不应当将本发明的保护范围局限于这些具体结构形式,例如,就图5所示的本发明平衡阀的优选形式的液压控制关系而言,在该液压控制关系的技术启示下,本领域技术人员能够想到各种各样的具体阀门结构,但是,无论具体的阀门结构形式如何变型,只要其采用本发明平衡阀的液压控制关系,其均属于本发明的保护范围。First of all, it needs to be explained that the balance valve of the present invention is a hydraulic component, and its core technical concept lies in its hydraulic control relationship, not in the specific valve structure. The specific valve structures shown in Fig. 3, Fig. 4 and Fig. 6 and Fig. 7 are only specific structural forms to help those skilled in the art to understand, but the protection scope of the present invention should not be limited to these specific structural forms, for example , as far as the hydraulic control relationship of the preferred form of the balance valve of the present invention shown in FIG. As long as it adopts the hydraulic control relationship of the balance valve of the present invention, it belongs to the scope of protection of the present invention.

为了帮助本领域技术人员深刻地理解本发明的技术方案,以下首先参照图3和图4描述本发明平衡阀的一种优选的具体结构形式,以使得本领域技术人员对本发明的技术方案初步形成比较直观的认识。但是,本发明的保护范围并不局限于图3和图4所示的具体细节结构,为此在该优选阀门结构的基础上,将进一步描述本发明更加广义层次(即液压控制关系层次)上的技术方案。In order to help those skilled in the art deeply understand the technical solution of the present invention, a preferred specific structural form of the balance valve of the present invention is first described below with reference to Figure 3 and Figure 4, so that those skilled in the art can initially form the technical solution of the present invention relatively intuitive understanding. However, the protection scope of the present invention is not limited to the detailed structure shown in Fig. 3 and Fig. 4, for this reason on the basis of the preferred valve structure, the present invention will be further described on a more generalized level (ie hydraulic control relationship level) technical solutions.

如图3所示,图示的平衡阀包括形成有正向油口A和反向油口B的主阀体1、主阀套2、主阀芯4、主阀芯弹簧6、先导阀体12、复位弹簧14、先导活塞16、先导活塞杆15等,其中主阀芯4和主阀套2沿轴向配合,一处圆锥配合面以形成锥面密封,一处圆柱配合面,主阀芯4在主阀芯弹簧6的弹性预紧力作用下与主阀套2形成锥面密封,以处于将正向油口A和反向油口B截断的常态密封位置。As shown in Figure 3, the illustrated balance valve includes a main valve body 1 formed with a forward oil port A and a reverse oil port B, a main valve sleeve 2, a main valve core 4, a main valve core spring 6, a pilot valve body 12. Return spring 14, pilot piston 16, pilot piston rod 15, etc., in which the main valve core 4 and the main valve sleeve 2 are matched in the axial direction, a conical mating surface to form a conical surface seal, a cylindrical mating surface, the main valve The core 4 forms a tapered seal with the main valve sleeve 2 under the action of the elastic pre-tightening force of the main valve core spring 6, so as to be in a normal sealing position that cuts off the forward oil port A and the reverse oil port B.

同时主阀芯4还包括用于受压以驱动该主阀芯离开所述常态密封位置的第一作用面A1和用于受压以使得该主阀芯4保持或移向所述常态密封位置的第二作用面A2,第一作用面A1暴露于与所述反向油口B连通的第一作用腔3内,即该第一作用面A1与主阀套2共同围成第一作用腔3,以能够接收来自反向油口B的液压油并承受该液压油的压力,第二作用面A2暴露于经由阻尼槽5与反向油口B连通的主阀芯弹簧腔7内,该主阀芯弹簧腔7由第二作用面A2、主阀套2以及先导阀体12的侧面共同围成,在图3所示的实施方式中,主阀芯弹簧腔7实际上兼作用于控制主阀芯4移动的第二作用腔,阻尼槽5形成在主阀芯4的外周面上,该阻尼槽5也显示在图5所示的液压原理图中。优选地,该阻尼槽5随着主阀芯4从使得反向油口B与正向油口A截断的常态密封位置向使得反向油口B与正向油口A导通的受控导通位置移动的过程中而增大通流开度,这对于本领域技术人员是容易理解的,这一般通过主阀芯4与主阀套2的内周面相配合而实现,例如主阀芯4上形成有阻尼槽5,主阀套2的内周面上形成与该阻尼槽5配合的具有轴向斜度的凸块,随着主阀芯4相对于主阀套2运动,凸块与阻尼槽5的底壁的距离增大,从而增大了阻尼槽5的开度,增大了通流能力。主阀芯弹簧6一端安装在主阀芯4一端的凸出部,而另一端则安装支撑在先导阀体12的侧面上。先导活塞杆15可通过焊接、铆接等方式与导向柱塞8沿轴向装配在一起。导向柱塞8位于先导阀体12的导向柱塞腔11内,并与先导阀体12的导向柱塞腔11的内周面配合,以使得先导活塞杆16的运动更平稳。导向柱塞8内形成有一个固定阻尼孔9以及与该固定阻尼孔连通的连通油道10,主阀芯弹簧腔7经由该固定阻尼孔9和连通油道10与导向柱塞腔11连通。At the same time, the main spool 4 also includes a first action surface A1 for being pressurized to drive the main spool to leave the normal sealing position and for being pressurized to make the main spool 4 maintain or move to the normal sealing position. The second action surface A2, the first action surface A1 is exposed in the first action chamber 3 communicating with the reverse oil port B, that is, the first action surface A1 and the main valve sleeve 2 jointly enclose the first action chamber 3. To be able to receive the hydraulic oil from the reverse oil port B and withstand the pressure of the hydraulic oil, the second acting surface A2 is exposed to the main spool spring chamber 7 communicated with the reverse oil port B via the damping groove 5, the The main spool spring chamber 7 is jointly surrounded by the second action surface A2, the main valve sleeve 2 and the sides of the pilot valve body 12. In the embodiment shown in FIG. The second action chamber where the main spool 4 moves, the damping groove 5 is formed on the outer peripheral surface of the main spool 4, and the damping groove 5 is also shown in the hydraulic schematic diagram shown in FIG. 5 . Preferably, the damping groove 5 follows the main spool 4 from the normal sealing position where the reverse oil port B and the forward oil port A are blocked to the controlled conduction position where the reverse oil port B and the forward oil port A are connected. It is easy for those skilled in the art to understand that the flow opening is increased during the movement of the through position. This is generally achieved by the cooperation between the main valve core 4 and the inner peripheral surface of the main valve sleeve 2, for example, on the main valve core 4 A damping groove 5 is formed, and a protrusion with an axial gradient matched with the damping groove 5 is formed on the inner peripheral surface of the main valve sleeve 2. As the main valve core 4 moves relative to the main valve sleeve 2, the protrusion and the damping The distance between the bottom wall of the groove 5 increases, thereby increasing the opening of the damping groove 5 and increasing the flow capacity. One end of the main spool spring 6 is installed on the protrusion at one end of the main spool 4 , while the other end is installed and supported on the side of the pilot valve body 12 . The pilot piston rod 15 can be axially assembled with the guide plunger 8 by means of welding, riveting or the like. The pilot plunger 8 is located in the pilot plunger chamber 11 of the pilot valve body 12 and cooperates with the inner peripheral surface of the pilot plunger chamber 11 of the pilot valve body 12 to make the movement of the pilot piston rod 16 more stable. A fixed damping hole 9 and a communication oil passage 10 communicating with the fixed damping hole are formed in the guide plunger 8 , and the main valve core spring chamber 7 communicates with the guide plunger cavity 11 through the fixed damping hole 9 and the communication oil passage 10 .

先导阀体12密封安装在主阀体1上,该先导阀体12内形成有导向柱塞腔11和先导活塞腔,该导向柱塞腔11和先导活塞腔通过形成在先导阀体12上的活塞杆配合通孔20连通,导向柱塞腔11与主阀芯弹簧腔7连通,先导活塞腔内设有能够滑动的先导活塞16并通过该先导活塞16密封性分隔为复位弹簧腔13和液控腔18,液控腔18与平衡阀的先导控制油口X连通,以能够接收液控油并控制先导活塞16带动先导活塞杆15移动。复位弹簧腔13内设有复位弹簧14,并且该复位弹簧腔13的腔壁上设有泄油口L。先导活塞杆15伸入到活塞杆配合通孔20内并在所述复位弹簧14的作用下与活塞杆配合通孔20形成锥面密封,当液控腔18内的液压油压力足以克服复位弹簧14的弹力以及主阀芯弹簧腔7的液压油对先导活塞杆15的压力时,先导活塞杆15受驱而移动离开与活塞杆配合通孔20相密封的位置。先导活塞杆15和活塞杆配合通孔20的锥面密封以及先导活塞杆上的节流槽145结构如图4所示,相应地,该具体实施方式先导活塞杆15包括锥形密封段140、节流槽段和活塞连接段141,其中先导活塞杆15的锥形密封段140和活塞杆配合通孔20之间形成锥形密封,该锥形段形成有锥形密封面。为了在先导活塞杆15上形成节流槽145,先导活塞杆15的节流槽段的横截面面积需要具有相应的变化,以使得先导活塞杆15的节流槽段形成相应的节流槽145,具体地,先导活塞杆15的节流槽段可以细分为三段,第一节流槽段142和活塞杆配合通孔20相配合的内周面之间只有微小的间隙,接下来的第二节流槽段143的横截面积逐渐减小;然后再接下第三节流槽段144横截面积继续逐渐减小最后保持不变。先导活塞杆15的活塞连接段141的横截面积与第一节流槽段142的横截面面积相同,该活塞连接段141与先导活塞16连接。复位弹簧14一端安装在先导活塞16的侧面上,另一端安装支撑在先导阀体12的复位弹簧腔13的内侧面上。The pilot valve body 12 is sealed and installed on the main valve body 1, and a pilot plunger chamber 11 and a pilot piston chamber are formed in the pilot valve body 12, and the pilot plunger chamber 11 and the pilot piston chamber pass through the pilot valve body 12. The piston rod is connected with the through hole 20, the pilot plunger chamber 11 is communicated with the main valve core spring chamber 7, and the pilot piston chamber is provided with a slidable pilot piston 16, which is sealed and separated into a return spring chamber 13 and a hydraulic pressure chamber by the pilot piston 16. The control chamber 18 and the hydraulic control chamber 18 communicate with the pilot control oil port X of the balance valve to receive the hydraulic control oil and control the pilot piston 16 to drive the pilot piston rod 15 to move. A return spring 14 is provided in the return spring chamber 13 , and an oil drain port L is provided on the wall of the return spring chamber 13 . The pilot piston rod 15 extends into the piston rod matching through hole 20 and forms a cone seal with the piston rod matching through hole 20 under the action of the return spring 14. When the hydraulic oil pressure in the hydraulic control chamber 18 is sufficient to overcome the return spring 14 and the pressure of the hydraulic oil in the main spool spring cavity 7 on the pilot piston rod 15, the pilot piston rod 15 is driven to move away from the position that is sealed with the through hole 20 of the piston rod. The structure of the pilot piston rod 15 and the tapered surface seal of the piston rod matching through hole 20 and the throttling groove 145 on the pilot piston rod are shown in Figure 4. The throttling groove section and the piston connecting section 141, wherein a conical seal is formed between the conical sealing section 140 of the pilot piston rod 15 and the piston rod fitting through hole 20, and the conical section forms a conical sealing surface. In order to form the throttle groove 145 on the pilot piston rod 15, the cross-sectional area of the throttle groove section of the pilot piston rod 15 needs to have a corresponding change, so that the throttle groove section of the pilot piston rod 15 forms a corresponding throttle groove 145 , specifically, the throttle groove section of the pilot piston rod 15 can be subdivided into three sections, and there is only a small gap between the first throttle groove section 142 and the inner peripheral surface matched with the piston rod matching through hole 20, and the following The cross-sectional area of the second throttling groove section 143 decreases gradually; then the cross-sectional area of the third throttling groove section 144 continues to gradually decrease and finally remains unchanged. The cross-sectional area of the piston connection section 141 of the pilot piston rod 15 , which is connected to the pilot piston 16 , is the same as the cross-sectional area of the first throttle groove section 142 . One end of the return spring 14 is installed on the side of the pilot piston 16 , and the other end is installed and supported on the inner side of the return spring cavity 13 of the pilot valve body 12 .

由上描述可见,上述优选实施方式的平衡阀的主要技术特征在于采用先导控制方式,通过控制先导活塞杆的移动来控制主阀芯的开度,该平衡阀的控制比近似可以认为是D2/d2,其中D为先导活塞16的外径,d为先导活塞杆15的活塞连接段141的外径,也就是说,通过先导控制油口X处的较小的控制油压即可使得主阀芯4开启,并且即使负载压力略有变化,平衡阀的主阀芯开度也不会敏感变化,从而工作更加稳定可靠,不容易产生抖动等工作不稳定的现象,并且控制更加灵敏,控制性良好。除此之外,该平衡阀还具有如下结构特征:第一,该平衡阀将控制平衡阀的主阀芯4运动的节流槽集成到先导活塞杆上,该节流槽在先导活塞杆的节流槽段142、143、144上连续形成,其通流开度是变化的,随着先导活塞杆15向图3所示的左侧运动而增大通流开度,向右运动则减小通流开度,其通过精简的结构改善了平衡阀的性能;第二,该平衡阀使得主阀芯弹簧腔7兼作第二作用腔,从而使得本发明的平衡阀结构更加紧凑,该主阀芯弹簧腔7通过随着主阀芯轴向移动而能够增大通流能力、降低阻尼作用的阻尼槽5与反向油口连通,这能够使得本发明的平衡阀控制效果更好,使得形成第一作用腔与第二作用腔之间形成一种相对的动态平衡,避免主阀芯的开度过大;第三,该平衡阀通过在导向柱塞8中形成固定阻尼孔9,使得通过主阀芯弹簧腔7的泄压过快,从而保证主阀芯阀芯平稳移动;第四,所述先导活塞杆上集成有节流槽145,该节流槽在先导控制油口具有足够的油压时随着先导活塞杆的移动逐渐增加开度,或者在先导控制油口的油压减小时逐渐减小开度,因此工作平稳性更加良好,避免了工作过程中的冲击现象。因先导活塞杆15上的节流槽的主要作用是将弹簧腔7的压力降低,故先导活塞16、先导活塞杆15、先导阀体12的安装位置可以根据具体情况选择,既可以安装在图3所示的轴向位置,也可以安装在与平衡阀的轴线成一定角度的位置、同时也可以安装在和轴线相垂直或不垂直的平面内,而不局限于图3所示的具体形式。It can be seen from the above description that the main technical feature of the balance valve in the preferred embodiment above is that it adopts the pilot control mode, and the opening of the main valve core is controlled by controlling the movement of the pilot piston rod. The control ratio of the balance valve can be approximately considered as D 2 /d 2 , where D is the outer diameter of the pilot piston 16, and d is the outer diameter of the piston connection section 141 of the pilot piston rod 15, that is to say, the small control oil pressure at the pilot control oil port X can make The main spool 4 is open, and even if the load pressure changes slightly, the opening of the main spool of the balance valve will not change sensitively, so the work is more stable and reliable, and it is not easy to produce unstable phenomena such as jitter, and the control is more sensitive. Good control. In addition, the balance valve also has the following structural features: first, the balance valve integrates the throttle groove that controls the movement of the main valve core 4 of the balance valve on the pilot piston rod, and the throttle groove is on the pilot piston rod. The throttling groove sections 142, 143, 144 are formed continuously, and the flow opening is changed. As the pilot piston rod 15 moves to the left as shown in FIG. 3, the flow opening increases, and when it moves to the right, the flow opening decreases. Through flow opening, it improves the performance of the balance valve through a simplified structure; second, the balance valve makes the main valve core spring chamber 7 double as the second action chamber, thereby making the balance valve structure of the present invention more compact, the main valve The core spring chamber 7 communicates with the reverse oil port through the damping groove 5 that can increase the flow capacity and reduce the damping effect as the main valve core moves axially, which can make the balance valve control effect of the present invention better, making the formation of the first A relative dynamic balance is formed between the first action chamber and the second action chamber to avoid excessive opening of the main valve core; thirdly, the balance valve forms a fixed damping hole 9 in the guide plunger 8 so that the main The pressure relief of the spool spring chamber 7 is too fast, thereby ensuring the smooth movement of the main spool spool; fourth, the pilot piston rod is integrated with a throttle groove 145, which has enough oil at the pilot control oil port. When pressing, the opening is gradually increased with the movement of the pilot piston rod, or the opening is gradually reduced when the oil pressure of the pilot control oil port decreases, so the working stability is better and the impact phenomenon during the working process is avoided. Because the main function of the throttling groove on the pilot piston rod 15 is to reduce the pressure of the spring chamber 7, the installation positions of the pilot piston 16, pilot piston rod 15 and pilot valve body 12 can be selected according to specific conditions, and can be installed in the The axial position shown in 3 can also be installed at a position with a certain angle to the axis of the balance valve, and can also be installed in a plane perpendicular or non-perpendicular to the axis, and is not limited to the specific form shown in Figure 3 .

此外,需要说明的是,以上描述的仅是本发明平衡阀的优选结构形式,但是本发明的平衡阀并不局限于上述具体结构形式,例如参见图6所示,先导活塞杆15上所连接的导向柱塞8和固定阻尼孔9也可以取消,在先导活塞杆15的一端通过锁紧螺母138固定锥面配合件139,该锥面配合件139所起的作用于上述优选实施方式中先导活塞杆15的锥形密封段类似,主要是通过该锥面配合件139上的锥面与先导阀体12的活塞杆配合通孔20形成锥面密封,同时也能够对先导活塞杆15起到止挡作用,防止先导活塞杆15过度移动失去正常工作的有效位置,与上述优选方式类似,先导活塞杆15、先导活塞16、先导阀体12、锥面配合件139、锁紧螺母138等可以安装在平衡阀的轴向位置,但也可以安装在与平衡阀轴线成一定角度的位置、或者安装在与平衡阀轴线相垂直或不垂直的平面内。再如,参见图7,上述优选具体形式的导向柱塞8和固定阻尼孔9还可以通过图7所示的密封柱137代替,上述导向柱塞腔内周面136与该密封柱137的外周面无配合要求,且密封柱137的直径小于导向柱塞腔的直径(与导向柱塞腔的内周面间隔),在该方式下,同样能够实现本发明的目的。但是,需要注意的是,在图6和图7所示的替代实施方式中,平衡阀的控制比与上述优选结构形式的控制比相比较略有减小,这是由于锥面配合件139或密封柱137的直径均大于图3所示的先导活塞杆15的活塞杆连接段141的直径,并且也不存在相互抵消的压力作用面,因此在计算控制比时应当以锥面配合件139或密封柱137的直径进行计算。但是,显然地,在该两种替代实施方式中,本发明的平衡阀仍然是通过控制先导活塞杆15本身的移动来控制主阀芯4的开度,因此可以相对容易地优化控制比,显著地改善工作稳定性,并增强控制的灵敏性,从而显著地提高平衡阀的工作性能,并通过控制节流槽145通流开度变化来控制主阀芯的开度,从而实现一定程度的近似的比例控制功能。In addition, it should be noted that the above description is only the preferred structural form of the balance valve of the present invention, but the balance valve of the present invention is not limited to the above specific structural form. The guide plunger 8 and the fixed damping hole 9 can also be eliminated, and the tapered fitting 139 is fixed by a lock nut 138 at one end of the pilot piston rod 15. The conical sealing section of the piston rod 15 is similar, mainly through the conical surface on the conical surface fitting 139 and the through hole 20 of the piston rod of the pilot valve body 12 to form a conical seal, and it can also play a role in the pilot piston rod 15. The stop function prevents the pilot piston rod 15 from excessively moving and losing the effective position of normal work. Similar to the above-mentioned preferred mode, the pilot piston rod 15, the pilot piston 16, the pilot valve body 12, the taper fitting 139, and the lock nut 138 can be It is installed at the axial position of the balance valve, but it can also be installed at a position with a certain angle to the axis of the balance valve, or in a plane perpendicular or non-perpendicular to the axis of the balance valve. For another example, referring to Fig. 7, the guide plunger 8 and the fixed damping hole 9 of the above-mentioned preferred specific form can also be replaced by the sealing column 137 shown in Fig. There is no matching requirement on the surface, and the diameter of the sealing post 137 is smaller than the diameter of the pilot plunger chamber (spacing from the inner peripheral surface of the pilot plunger chamber). In this way, the purpose of the present invention can also be achieved. However, it should be noted that in the alternative embodiment shown in Figures 6 and 7, the control ratio of the counterbalance valve is slightly reduced compared to the control ratio of the preferred configuration described above, because the taper fitting 139 or The diameters of the sealing columns 137 are larger than the diameter of the piston rod connecting section 141 of the pilot piston rod 15 shown in FIG. The diameter of the sealing post 137 is calculated. However, obviously, in these two alternative implementations, the balance valve of the present invention still controls the opening degree of the main spool 4 by controlling the movement of the pilot piston rod 15 itself, so the control ratio can be optimized relatively easily, significantly The working stability can be greatly improved, and the control sensitivity can be enhanced, so as to significantly improve the working performance of the balance valve, and the opening of the main spool can be controlled by controlling the opening of the throttling groove 145, so as to achieve a certain degree of approximation proportional control function.

在此需要重复说明的是,通过该图6和图7所示的替代实施方式也可以看到,在本发明的平衡阀的技术构思范围内,本领域技术人员能够各种各样的具体结构变形,但是只要这些结构变形属于本发明的技术构思,其就应当属于本发明的保护范围。本发明的主要技术构思在于其核心的液压控制原理,而不应当将本发明的保护范围局限于任一种具体的细节结构。What needs to be repeatedly explained here is that it can also be seen from the alternative embodiments shown in Figure 6 and Figure 7 that within the scope of the technical concept of the balance valve of the present invention, those skilled in the art can make various specific structures deformation, but as long as these structural deformations belong to the technical concept of the present invention, they shall belong to the protection scope of the present invention. The main technical idea of the present invention lies in its core hydraulic control principle, and the protection scope of the present invention should not be limited to any specific detailed structure.

为此,下面将主要参照图5描述本发明更广义技术构思层次上的技术方案,该广义层次上技术方案不局限于上述优选结构,而是可以包含本发明技术构思范围内的可能的其它具体结构,为了增进理解可以适当参照图3。For this reason, the following will mainly refer to Fig. 5 to describe the technical solution on the level of the technical conception in a broader sense of the present invention. For better understanding of the structure, reference may be made to Figure 3 as appropriate.

参见图3,正如上文描述地,本发明的平衡阀的主阀部分与现有技术平衡阀基本类似,即该平衡阀包括具有正向油口A和反向油口B的主阀体1以及能够在该主阀体1的阀腔内移动以控制所述正向油口A和反向油口B通断的主阀芯4,该主阀芯4在主阀芯弹簧6的弹性预紧力作用下处于使得所述正向油口A和反向油口B截断的常闭密封位置,这种密封一般采用锥面密封,例如图3中主阀芯4一端的锥面与安装在主阀芯4的阀腔内的主阀套2形成锥面密封,主阀芯4另一端通过主阀芯弹簧6的预紧弹力而使得主阀芯4压紧在主阀套2上,从而形成使得主阀芯4处于常态密封位置,以将正向油口A与反向油口B截断。Referring to Fig. 3, as described above, the main valve part of the balance valve of the present invention is basically similar to the balance valve of the prior art, that is, the balance valve includes a main valve body 1 with a forward oil port A and a reverse oil port B And the main spool 4 that can move in the valve chamber of the main valve body 1 to control the on-off of the forward oil port A and the reverse oil port B, the main spool 4 is under the elastic preset of the main spool spring 6 Under the action of tight force, it is in the normally closed sealing position where the forward oil port A and the reverse oil port B are cut off. This kind of seal generally adopts a conical surface seal, for example, the conical surface at one end of the main valve core 4 in Fig. The main valve sleeve 2 in the valve cavity of the main valve core 4 forms a tapered seal, and the other end of the main valve core 4 is pressed against the main valve sleeve 2 by the pre-tightening elastic force of the main valve core spring 6, thereby It is formed so that the main valve core 4 is in the normal sealing position, so as to block the forward oil port A and the reverse oil port B.

与现有技术不同的是,主阀芯4还包括用于受压以驱动该主阀芯离开所述常态密封位置的第一作用面A1和用于受压以使得该主阀芯4保持或移向所述常态密封位置的第二作用面A2,也就是说,主阀芯4包括相对的第一作用面A1和第二作用面A2,其中第一作用面的承受液压油压力的方向与第二作用面的受压方向相反,而第二作用面A2的受力方向与主阀芯弹簧6的弹性预紧力的作用方向相同,即能够使得主阀芯4具有保持在或移向常态密封位置的趋势。其中,第一作用面A1暴露于与所述反向油口B连通的第一作用腔内,以能够接收来自反向油口B的液压油并承受该液压油的压力;第二作用面A2暴露于经由阻尼槽5或阻尼孔与反向油口B连通的第二作用腔17内,以经由阻尼槽5或阻尼孔接收来自于反向油口B的液压油并承受该液压油的压力,在此需要注意的是,由于阻尼槽5或阻尼孔的作用,在平衡阀的动态工作过程中第二作用腔17内的油压一般要低于第一作用腔3内的油压,在第二作用腔17封闭的情形下(例如平衡阀的锁止保持状态),第二作用腔17内液压油的油压需要一定的时间积累才能达到与第一作用腔3内液压油油压相同的程度,也就是说存在一定的反应时间差。第一作用腔3和第二作用腔的具体结构形式可以多种多样,例如,在上述图3所示的优选结构中,主阀芯弹簧6的主阀芯弹簧腔7兼作第二作用腔17,这样在阀门的实体结构上无需独立形成第二作用腔17,从而精简了结构,在此情形下,第二作用面A2就是图3所示的主阀芯4的右端面(包括承受油压的主阀芯本体端面以及用于安装主阀芯弹簧6的凸柱的端面),当然,主阀芯弹簧腔7也可以不作为第二作用腔17,在此情形下需要设置独立的第二作用腔17。此外,第二作用腔17与所述平衡阀的泄油口L之间设有泄油油道19,例如在上述图3中卸油油道19由导向柱塞8内的固定阻尼孔9、连通油道10、先导阀体12上的复位弹簧腔13与导向柱塞腔11之间的活塞杆配合通孔20、节流槽145以及复位弹簧腔13构成;而在图6和图7的替代变型实施方式中,卸油油道19则由导向柱塞腔11、活塞杆配合通孔19、节流槽145以及复位弹簧腔13构成。显然地,本领域技术人员还可以想到其它多种具体的结构形式,但是这些简单变型结构均应当属于本发明的保护范围。Different from the prior art, the main spool 4 also includes a first action surface A1 for being pressurized to drive the main spool to leave the normal sealing position and for being pressurized so that the main spool 4 maintains or The second acting surface A2 that moves to the normal sealing position, that is to say, the main valve core 4 includes the opposite first acting surface A1 and the second acting surface A2, wherein the direction of the first acting surface bearing the hydraulic oil pressure is the same as that of the first acting surface The pressure direction of the second action surface is opposite, and the force direction of the second action surface A2 is the same as the action direction of the elastic pre-tightening force of the main valve core spring 6, that is, the main valve core 4 can be kept in or moved to the normal state. Trends in seal position. Wherein, the first working surface A1 is exposed in the first working chamber communicated with the reverse oil port B, so as to be able to receive the hydraulic oil from the reverse oil port B and bear the pressure of the hydraulic oil; the second working surface A2 It is exposed to the second action chamber 17 that communicates with the reverse oil port B through the damping groove 5 or the damping hole, so as to receive the hydraulic oil from the reverse oil port B through the damping groove 5 or the damping hole and bear the pressure of the hydraulic oil , it should be noted here that due to the effect of the damping groove 5 or the damping hole, the oil pressure in the second action chamber 17 is generally lower than the oil pressure in the first action chamber 3 during the dynamic operation of the balance valve. When the second action chamber 17 is closed (for example, the balance valve is locked and maintained), the oil pressure of the hydraulic oil in the second action chamber 17 needs a certain period of time to accumulate to reach the same pressure as the hydraulic oil pressure in the first action chamber 3. The extent, that is to say, there is a certain reaction time difference. The specific structural forms of the first action chamber 3 and the second action chamber can be varied. For example, in the preferred structure shown in the above-mentioned FIG. In this way, there is no need to independently form the second action chamber 17 on the physical structure of the valve, thereby simplifying the structure. In this case, the second action surface A2 is the right end surface of the main valve core 4 shown in FIG. The end face of the main spool body and the end face of the boss used to install the main spool spring 6), of course, the main spool spring chamber 7 may not be used as the second action chamber 17, in this case it is necessary to set an independent second Action chamber 17. In addition, a drain oil channel 19 is provided between the second action chamber 17 and the oil drain port L of the balance valve. For example, in the above-mentioned FIG. The piston rod between the oil channel 10, the return spring chamber 13 on the pilot valve body 12 and the guide plunger chamber 11 is formed by the through hole 20, the throttling groove 145 and the return spring chamber 13; and in Fig. 6 and Fig. 7 In an alternative modified embodiment, the oil discharge oil passage 19 is composed of a guide plunger chamber 11 , a piston rod fitting through hole 19 , a throttling groove 145 and a return spring chamber 13 . Apparently, those skilled in the art can also think of various other specific structural forms, but these simple modified structures should all belong to the protection scope of the present invention.

此外,本发明的平衡阀还包括先导控制模块,该先导控制模块的主体部分实际上是一个控制缸,适当参见图3,该先导控制缸模块包括能够往复移动的带有先导活塞杆15的先导活塞16、作用于该先导活塞16上的复位弹簧14以及位于所述先导活塞16一侧的液控腔18,所述先导活塞杆15伸入到所述泄油油道19内并在所述复位弹簧14的作用下与该泄油油道19的内壁形成密封,从而阻断该泄油油道,液控腔18与平衡阀的先导控制油口X连通,从而能够接收液控油驱动先导活塞16移动,并通过该先导活塞16带动先导活塞杆15移动离开与泄油油道19的内壁形成密封的位置,从而使得泄油油道19导通,所述第二作用腔17与所述泄油口L连通而将第二作用腔内的液压油泄出,使得第二作用腔17内的液压油降低。In addition, the balance valve of the present invention also includes a pilot control module, the main part of which is actually a control cylinder, referring to Figure 3 as appropriate, the pilot control cylinder module includes a pilot with a pilot piston rod 15 capable of reciprocating movement Piston 16, return spring 14 acting on the pilot piston 16, and a hydraulic control cavity 18 located on one side of the pilot piston 16, the pilot piston rod 15 extends into the oil drain passage 19 and Under the action of the return spring 14, it forms a seal with the inner wall of the drain oil passage 19, thereby blocking the drain oil passage. The hydraulic control chamber 18 communicates with the pilot control oil port X of the balance valve, so that it can receive the hydraulic control oil to drive the pilot piston. 16 moves, and the pilot piston 16 drives the pilot piston rod 15 to move away from the position where it forms a seal with the inner wall of the drain oil passage 19, so that the drain oil passage 19 conducts, and the second action chamber 17 is connected to the drain oil passage. The oil port L is connected to discharge the hydraulic oil in the second working chamber, so that the hydraulic oil in the second working chamber 17 decreases.

以上描述了本发明的液压控制关系层面上的基本技术方案,在该基本技术方案的技术构思包含了本发明范围内的各种可能的具体阀门结构。因此,在此需要再次强调的是,无论平衡阀的具体结构如何变型,只要其采用了本发明上述的液压控制关系,其均应当属于本发明的保护范围。在上述技术方案的基础上,本发明的平衡阀还包括一些优选的具体结构,例如上文提及的主阀芯弹簧腔7兼作第二作用腔3的结构形式、图3、图6以及图7中的泄油油道19的具体结构形式。下面将描述本发明平衡阀的一些比较优选地其它结构形式,这些结构形式在上文参照图3的优选方式中已经进行了适当的描述,因此以下仅简略说明。The basic technical solution on the level of hydraulic control relationship of the present invention has been described above, and the technical concept of the basic technical solution includes various possible specific valve structures within the scope of the present invention. Therefore, it needs to be emphasized again that no matter how the specific structure of the balance valve is modified, as long as it adopts the above-mentioned hydraulic control relationship of the present invention, it shall fall within the scope of protection of the present invention. On the basis of the above-mentioned technical solutions, the balance valve of the present invention also includes some preferred specific structures, such as the above-mentioned structure in which the main valve core spring chamber 7 doubles as the second action chamber 3, Fig. 3, Fig. 6 and Fig. The specific structural form of the drain oil channel 19 in 7. Some other preferred structural forms of the balance valve of the present invention will be described below. These structural forms have been properly described in the preferred mode with reference to FIG. 3 above, so they are only briefly described below.

在上述基本技术方案中,第二作用腔17通过阻尼槽5或阻尼孔与所述反向油口B连通,也就是说,第二作用腔17与反向油口B之间只要实现具有阻尼作用的通流即可。但是,优选地,第二作用腔17通过特定的所述阻尼槽5与所述反向油口B连通,该阻尼槽5形成在主阀芯4的外周面上,并通过与主阀体1的阀腔内壁的配合而在主阀芯4移动离开所述常态密封位置的过程中增大该阻尼槽5的通流开度。也就是说,该阻尼槽5为随着主阀芯轴向移动而能够增大通流能力、降低阻尼作用的阻尼槽,即通流开度能够变化的阻尼槽,这能够使得本发明的平衡阀控制效果更好,使得形成第一作用腔与第二作用腔之间形成一种相对的动态平衡,避免主阀芯的开度过大。具体地,这种形式的阻尼槽5可以通过各种具体结构实现,例如,如上所述,具体地,主阀芯4的外周面上形成有阻尼槽5,主阀体的阀腔内周面(例如主阀套2的内周面)上形成与该阻尼槽5配合的具有轴向斜度的凸块(该凸块具有预定长度),随着主阀芯4相对于主阀体1的阀腔运动,该凸块与阻尼槽5的底壁的距离增大,以增大阻尼槽5的通流开度,从而增大阻尼槽5的通流能力。当然,阻尼槽5对于本领域技术人员可以通过多种结构实现上述轴向可变的通流开度,在此不再赘述。In the above basic technical solution, the second action chamber 17 communicates with the reverse oil port B through the damping groove 5 or the damping hole, that is to say, as long as there is damping between the second action chamber 17 and the reverse oil port B The flow of the function is sufficient. However, preferably, the second action chamber 17 communicates with the reverse oil port B through a specific damping groove 5 formed on the outer peripheral surface of the main valve core 4 and connected to the main valve body 1 The cooperation of the inner wall of the valve cavity increases the flow opening of the damping groove 5 when the main valve core 4 moves away from the normal sealing position. That is to say, the damping groove 5 is a damping groove that can increase the flow capacity and reduce the damping effect as the main valve core moves axially, that is, the damping groove that the flow opening can be changed, which can make the balance valve of the present invention The control effect is better, so that a relative dynamic balance is formed between the first action chamber and the second action chamber, and the excessive opening of the main valve core is avoided. Specifically, this type of damping groove 5 can be realized through various specific structures, for example, as mentioned above, specifically, a damping groove 5 is formed on the outer peripheral surface of the main valve core 4, and the inner peripheral surface of the valve chamber of the main valve body (For example, the inner peripheral surface of the main valve sleeve 2) is formed with a projection with an axial slope that matches the damping groove 5 (the projection has a predetermined length). As the valve cavity moves, the distance between the protrusion and the bottom wall of the damping groove 5 increases to increase the flow opening of the damping groove 5 , thereby increasing the flow capacity of the damping groove 5 . Of course, those skilled in the art can realize the above-mentioned axially variable flow opening through various structures for the damping groove 5 , which will not be repeated here.

此外,所述第一作用面A1的面积可以小于所述第二作用面A2的面积,但这不是必然地,通过选择不同弹性系数的主阀芯弹簧6,第一作用面A1的面积也可以大于所述第二作用面A2的面积,当然,在图3所示的优选实施方式中,由于主阀芯弹簧腔7优选地兼作第二作用腔17,显然第一作用面A1的面积可以小于第二作用面A2的面积。In addition, the area of the first action surface A1 can be smaller than the area of the second action surface A2, but this is not necessarily the case. By selecting the main valve core spring 6 with different elastic coefficients, the area of the first action surface A1 can also be Of course, in the preferred embodiment shown in Figure 3, since the main spool spring chamber 7 preferably doubles as the second action chamber 17, obviously the area of the first action surface A1 can be less than The area of the second acting surface A2.

为了使得平衡阀运行更平稳,避免瞬间断流或导通的冲击,先导活塞杆15上形成有节流槽145,该节流槽145的通流开度随着所述先导活塞杆15移动离开与所述泄油油道19的内壁密封的位置而增大。具体地,例如,如上参照图3所述,泄油油道19包括活塞杆配合通孔20,先导活塞杆15伸入到该活塞杆配合通孔20内并在复位弹簧14的作用下与活塞杆配合通孔20形成锥面密封。先导活塞杆15包括节流槽段142,143,144,该节流槽段的横截面面积连续减小以在所述先导活塞杆15上形成横截面面积连续增大的节流槽145,所述先导活塞杆15移动离开与所述活塞杆配合通孔20密封的位置时,节流槽段142,143,144移动穿过所述活塞杆配合通孔20以增大所述节流槽145的通流能力。In order to make the balance valve run more smoothly and avoid the impact of instantaneous flow interruption or conduction, a throttle groove 145 is formed on the pilot piston rod 15, and the flow opening of the throttle groove 145 moves away from the pilot piston rod 15. The sealing position with the inner wall of the oil drain passage 19 is increased. Specifically, for example, as described above with reference to FIG. 3 , the drain oil passage 19 includes a piston rod matching through hole 20, and the pilot piston rod 15 extends into the piston rod matching through hole 20 and is connected to the piston rod under the action of the return spring 14. The rod fits through hole 20 to form a cone seal. The pilot piston rod 15 includes throttling groove sections 142, 143, 144, the cross-sectional area of which throttling groove section continuously decreases to form a throttling groove 145 with a continuously increasing cross-sectional area on the pilot piston rod 15, so When the pilot piston rod 15 moves away from the sealing position with the piston rod matching through hole 20, the throttle groove segments 142, 143, 144 move through the piston rod matching through hole 20 to increase the throttle groove 145 flow capacity.

具体地,参见图3,本发明的上述先导控制模块包括与主阀体1形成为一体或密封安装在该主阀体1上的先导阀体12,该先导阀体12内形成有通过所述活塞杆配合通孔20连通的导向柱塞腔11和先导活塞腔,导向柱塞腔11与所述第二作用腔17连通,这种连通可以具有多种形式,而不局限与图3中所示的具体形式。如上所述,先导控制模块的具体结构实际上为控制缸,先导活塞腔内设有能够滑动的先导活塞16,该先导活塞腔通过该先导活塞16密封性分隔为复位弹簧腔13和液控腔18,复位弹簧腔13内设有所述复位弹簧14,该复位弹簧14具有一定的弹性预紧力作用在先导活塞16上,从而使得先导活塞杆15一端的锥形端或设置密封件压靠到活塞杆配合孔20上,以形成锥面密封。此外,所述泄油口L设置复位弹簧腔13的腔壁上。主阀体1内设有主阀套2,主阀体1的阀腔通过该主阀套2形成,第一作用腔3、第二作用腔17以及主阀芯弹簧腔7通过所述主阀芯3与该主阀套2的配合而形成。另外,其它一些优选结构已经在上述参照图3的优选具体实施方式中进行了描述,再次不再赘述。Specifically, referring to FIG. 3 , the above-mentioned pilot control module of the present invention includes a pilot valve body 12 that is integrally formed with the main valve body 1 or sealed and installed on the main valve body 1 . The piston rod cooperates with the guide plunger chamber 11 and the pilot piston chamber communicated with the through hole 20. The guide plunger chamber 11 communicates with the second action chamber 17. This communication can have various forms, and is not limited to that shown in FIG. 3 specific form shown. As mentioned above, the specific structure of the pilot control module is actually a control cylinder, the pilot piston chamber is provided with a slidable pilot piston 16, and the pilot piston chamber is separated into a return spring chamber 13 and a hydraulic control chamber by the pilot piston 16 18. The return spring 14 is provided in the return spring chamber 13, and the return spring 14 has a certain elastic pre-tightening force acting on the pilot piston 16, so that the tapered end of the pilot piston rod 15 or the seal is pressed against to the piston rod fitting hole 20 to form a cone seal. In addition, the oil drain port L is arranged on the cavity wall of the return spring cavity 13 . The main valve body 1 is provided with a main valve sleeve 2, the valve chamber of the main valve body 1 is formed by the main valve sleeve 2, and the first action chamber 3, the second action chamber 17 and the main valve core spring chamber 7 pass through the main valve body. The core 3 is formed by cooperating with the main valve sleeve 2 . In addition, some other preferred structures have been described above in the preferred specific implementation manner with reference to FIG. 3 , and will not be described again.

以下主要参照图3、图3和图5描述本发明优选实施方式平衡阀的工作原理,以更加体现本发明平衡阀的优点。The working principle of the balance valve in the preferred embodiment of the present invention will be described below mainly with reference to FIG. 3 , FIG. 3 and FIG. 5 , so as to better reflect the advantages of the balance valve of the present invention.

该平衡阀的工作原理如图5所示,其中以该平衡阀应用于液压起重机起升机构的液压缸伸缩控制回路为例,其中正向油口A与液压缸伸缩控制回路中的换向阀的一个工作油口连通,反向油口B与液压缸的无杆腔连通,先导控制油口X与液压缸的有杆腔工作油路连通。在此情形下,该平衡阀的工作状态分为上升进油状态(液压油流动方向为正向油口A→反向油口B)、锁止保持状态、下降限速状态(液压油流动方向为反向油口B→正向油口A)。The working principle of the balance valve is shown in Figure 5, where the application of the balance valve to the hydraulic cylinder telescopic control circuit of the hydraulic crane hoisting mechanism is taken as an example. One of the working oil ports is connected, the reverse oil port B is connected with the rodless chamber of the hydraulic cylinder, and the pilot control oil port X is connected with the working oil circuit of the rod chamber of the hydraulic cylinder. In this case, the working state of the balance valve is divided into ascending oil inlet state (hydraulic oil flow direction is forward oil port A→reverse oil port B), lock holding state, and descending speed limit state (hydraulic oil flow direction Reverse oil port B→forward oil port A).

上升进油状态:当正向油口A建立的液压油油压足以克服主阀芯弹簧6的弹力时,液压油推动主阀芯4移动,从而使得正向油口A与反向油口B连通,液压油从正向油口A经由反向油口B向液压缸的无杆腔进油,从而推动液压缸的活塞杆上升,使得液压起重机的起升机构起升负载;Rising oil inlet state: When the hydraulic oil pressure established at the forward oil port A is sufficient to overcome the elastic force of the main spool spring 6, the hydraulic oil pushes the main spool 4 to move, thus making the forward oil port A and the reverse oil port B Connected, the hydraulic oil enters the rodless chamber of the hydraulic cylinder from the forward oil port A through the reverse oil port B, thereby pushing the piston rod of the hydraulic cylinder to rise, so that the lifting mechanism of the hydraulic crane can lift the load;

锁止保持状态:当液压起重机的起升机构将负载起升到一定高度,因作业需要而使得负载悬停在该高度位置,所述液压缸伸缩控制回路停止向液压缸供油,而负载在反向油口B产生的油压通过阻尼槽5进入主阀芯弹簧腔7,主阀芯弹簧腔7中的压力和主阀芯弹簧6预紧力共同作用而将主阀芯4压在主阀套2上形成锥面密封,即使主阀芯弹簧6损坏也能通过主阀芯弹簧腔7中的油压保证其密封可靠实现,从而使得正向油口A与反向油口B截断。同时,此时由于液压缸伸缩控制回路停止向液压缸供油,先导控制油口X也不存在油压,先导活塞16在复位弹簧14的预紧力作用下处于行程最右端,先导活塞杆15的锥形密封段140的锥形密封面与先导阀体12的活塞杆配合通孔20的形成锥面密封,从而封住主阀芯弹簧腔7内的液压油。也就是说,平衡阀整体的可靠密封使得液压缸的有杆腔无法回油,使得负载不能在自身重量下下降,从而形成锁止保持状态。Locking and holding state: when the lifting mechanism of the hydraulic crane lifts the load to a certain height, and the load hovers at this height due to the needs of the operation, the hydraulic cylinder telescopic control circuit stops supplying oil to the hydraulic cylinder, and the load is at The oil pressure generated by the reverse oil port B enters the main spool spring cavity 7 through the damping groove 5, and the pressure in the main spool spring cavity 7 and the pretightening force of the main spool spring 6 work together to press the main spool 4 against the main spool. A tapered seal is formed on the valve sleeve 2, even if the main valve core spring 6 is damaged, the oil pressure in the main valve core spring chamber 7 can ensure its reliable sealing, so that the forward oil port A and the reverse oil port B are cut off. At the same time, at this time, because the telescopic control circuit of the hydraulic cylinder stops supplying oil to the hydraulic cylinder, there is no oil pressure at the pilot control oil port X, and the pilot piston 16 is at the rightmost end of the stroke under the pretightening force of the return spring 14, and the pilot piston rod 15 The conical sealing surface of the conical sealing section 140 cooperates with the piston rod of the pilot valve body 12 to form a conical sealing of the through hole 20, thereby sealing the hydraulic oil in the spring chamber 7 of the main valve core. That is to say, the reliable sealing of the balance valve as a whole makes it impossible for the rod chamber of the hydraulic cylinder to return oil, so that the load cannot drop under its own weight, thus forming a locked state.

下降限速状态:当液压缸携带负载下降时,液压缸伸缩控制回路向液压缸的有杆腔供油,无杆腔经由本发明的平衡阀回油,此时先导控制油口X由于液压缸的有杆腔工作油路上存在油压,因而先导控制油口X建立油压,当先导控制油口X的油压能够克服作用在先导活塞16上的复位弹簧的弹性预紧力以及主阀芯弹簧腔7内作用在先导活塞杆15上的压力时,先导活塞16、先导活塞杆15和导向柱塞8一起向左移动(这三个零件可以为一体结构或者单独制造后相互连接),随着先导控制油口X的压力增加,先导活塞16位移逐渐增大,先导活塞杆15与先导阀体12的锥面密封打开,先导活塞杆15上的节流槽的通流面积随着先导活塞杆15的移动而逐渐增大,此时液压缸无杆腔内的液压油从反向油口B经由阻尼槽5作用在主阀芯第二作用面A2(例如图3所示的主阀芯右端面)上的液压油(油压为P2),通过固定阻尼孔9、连通油道10、活塞杆配合通孔20以及先导活塞杆15的节流槽段142、143、144上的节流槽145和泄油口L流回油箱(或回油油路),因而作用在主阀芯第二作用面A2上的液压油的油压P2减小,当该油压P2减小一定程度后,液压缸的无杆腔内的液压油(油压为P1)经由反向油口B作用于主阀芯第一作用面A1(例如图3所示的主阀芯4在第一作用腔3内的受压端面)所形成的压力大于主阀芯第二作用面A2的压力以及主阀芯弹簧的压力后(即P2×A2+Fs,Fs为主阀芯弹簧6的力),主阀芯向右移动,同时主阀芯的运动会减小阻尼槽5的阻尼作用,故作用在主阀芯右端的液压力P2有所增加,同时也防止了主阀芯向右加速运动,使得主阀芯运动较为平稳,液压油从反向油口B流向正向油口A,实现下降功能,当液压缸携带负载下降过快时,液压缸的有杆腔内形成一定程度的负压,先导控制油口X的油压减小,因而先导活塞杆15会图3所示的右侧运动,使得先导活塞杆15上的节流槽的通流能力减小,相应地使得第二作用腔内的液压油P2增大,从而使得主阀芯4减小开度,避免下降过快,起到限速作用。Descending speed limit state: when the hydraulic cylinder carries a load and descends, the telescopic control circuit of the hydraulic cylinder supplies oil to the rod cavity of the hydraulic cylinder, and the rodless cavity returns oil through the balance valve of the present invention. At this time, the pilot control oil port X is due to the hydraulic cylinder There is oil pressure on the working oil circuit of the rod cavity, so the pilot control oil port X establishes the oil pressure, when the oil pressure of the pilot control oil port X can overcome the elastic preload of the return spring acting on the pilot piston 16 and the main spool When the pressure in the spring chamber 7 acts on the pilot piston rod 15, the pilot piston 16, the pilot piston rod 15 and the guide plunger 8 move to the left together (these three parts can be integrally constructed or connected to each other after being manufactured separately), and then As the pressure of the pilot control oil port X increases, the displacement of the pilot piston 16 gradually increases, the seal between the pilot piston rod 15 and the pilot valve body 12 opens, and the flow area of the throttle groove on the pilot piston rod 15 increases with the pilot piston. The movement of the rod 15 gradually increases. At this time, the hydraulic oil in the rodless cavity of the hydraulic cylinder acts on the second acting surface A2 of the main valve core from the reverse oil port B through the damping groove 5 (for example, the main valve core shown in Figure 3 The hydraulic oil (oil pressure is P2) on the right end surface) passes through the throttling on the fixed damping hole 9, the communicating oil passage 10, the piston rod matching through hole 20, and the throttle groove sections 142, 143, 144 of the pilot piston rod 15. The groove 145 and the oil drain port L flow back to the oil tank (or the oil return circuit), so the oil pressure P2 of the hydraulic oil acting on the second acting surface A2 of the main valve core decreases. When the oil pressure P2 decreases to a certain extent , the hydraulic oil in the rodless chamber of the hydraulic cylinder (the oil pressure is P1) acts on the first action surface A1 of the main valve core through the reverse oil port B (for example, the main valve core 4 shown in Figure 3 is in the first action chamber 3 After the pressure formed by the pressure end surface inside) is greater than the pressure of the second acting surface A2 of the main spool and the pressure of the main spool spring (that is, P2×A2+Fs, Fs is the force of the main spool spring 6), the main valve The spool moves to the right, and the movement of the main spool will reduce the damping effect of the damping groove 5, so the hydraulic pressure P2 acting on the right end of the main spool increases, and at the same time prevents the main spool from accelerating to the right, making the main valve The movement of the core is relatively stable, and the hydraulic oil flows from the reverse oil port B to the forward oil port A to realize the descending function. When the hydraulic cylinder carries the load and descends too fast, a certain degree of negative pressure is formed in the rod chamber of the hydraulic cylinder, and the pilot control The oil pressure of the oil port X decreases, so the pilot piston rod 15 will move to the right as shown in Figure 3, so that the flow capacity of the throttle groove on the pilot piston rod 15 decreases, and accordingly the flow in the second action chamber The hydraulic oil P2 increases, so that the opening of the main spool 4 is reduced to avoid falling too fast and play a speed limiting role.

在上述技术方案的基础上,本发明还提供一种液压缸伸缩控制回路,该液压缸伸缩控制回路包括平衡阀和换向阀,公知地,液压缸的有杆腔通过一个工作油路经由平衡阀连接于换向阀的一个工作油口,有杆腔通过另一个工作油路连接于换向阀的另一个工作油口,其中,该平衡阀可以采用本发明上述技术方案的平衡阀,相应地,所述平衡阀的正向油口A与所述换向阀的一个工作油口连通,反向油口B与液压缸的无杆腔连通,先导控制油口X连接于所述液压缸的有杆腔工作油路,卸油口L与油箱或回油油路连通。在此需要注意的是,上述液压缸伸缩控制回路中,先导控制油口X连接于液压缸有杆腔工作油路仅是一种典型的连接形式,除此之外,本发明的平衡阀的先导液控油口X还可以连接于所述液压缸伸缩控制回路之外的外部液控油源,例如液压泵泵出的液压油经由减压阀减压后所形成的外部液控油源,该外部液控油源可以经由相应的液控油路连接于先导控制油口X,在液控油路上可以设置相应的开关阀或压力调节阀等,以能够根据工作状况将液控油供应到先导控制油口X,实现上述控制功能。本发明还提供一种液压起重机,该液压起重机包括上述的液压缸伸缩控制回路。On the basis of the above technical solution, the present invention also provides a hydraulic cylinder telescopic control circuit, the hydraulic cylinder telescopic control circuit includes a balance valve and a reversing valve. The valve is connected to one working oil port of the reversing valve, and the rod cavity is connected to the other working oil port of the reversing valve through another working oil circuit. Specifically, the forward oil port A of the balance valve is connected with a working oil port of the reversing valve, the reverse oil port B is connected with the rodless chamber of the hydraulic cylinder, and the pilot control oil port X is connected with the hydraulic cylinder There is a working oil circuit in the rod cavity, and the oil discharge port L is connected with the fuel tank or the oil return circuit. It should be noted here that in the telescopic control circuit of the above-mentioned hydraulic cylinder, the connection of the pilot control oil port X to the working oil circuit of the rod chamber of the hydraulic cylinder is only a typical connection form. In addition, the balance valve of the present invention The pilot hydraulic control oil port X can also be connected to an external hydraulic control oil source outside the telescopic control circuit of the hydraulic cylinder, such as an external hydraulic control oil source formed after the hydraulic oil pumped by the hydraulic pump is decompressed by a pressure reducing valve. The control oil source can be connected to the pilot control oil port X via the corresponding hydraulic control oil circuit, and the corresponding on-off valve or pressure regulating valve can be set on the hydraulic control oil circuit, so that the hydraulic control oil can be supplied to the pilot control oil port X according to the working conditions to realize above control functions. The present invention also provides a hydraulic crane, which includes the above hydraulic cylinder expansion and contraction control circuit.

由上描述可以看出,本发明的平衡阀优点在于:第一,本发明的平衡阀通过先导活塞杆15的移动而选择性地使得第二作用腔17(例如图3所示的兼作第二作用腔的主阀芯弹簧腔7)与油箱或回油油路连通,从而通过控制先导活塞杆15的移动来控制主阀芯4的移动,其采用先导控制方式,因此仅需要控制先导活塞杆7的形状尺寸即可容易地获得较大的控制比,这使得平衡阀的下降限速控制更加灵敏,通过较小的控制油压即可有效地控制主阀芯3的开启,并且主阀芯的开度受负载压力影响不大,其主要取决于先导控制油口X处的油压,因而不会因为负载压力的略微变化而产生频繁抖动,工作稳定性较好。第二,第二作用腔17通过随着主阀芯轴向移动而能够增大通流能力、降低阻尼作用的阻尼槽5与反向油口B连通,这能够使得本发明的平衡阀控制效果更好,使得第一作用腔与第二作用腔之间形成一种相对的动态平衡,避免主阀芯的开度过大。第三,在优选方式下,所述先导活塞杆15上集成有节流槽145,该节流槽145在先导控制油口X具有足够的油压时随着先导活塞杆15的移动逐渐增加开度,或者在先导控制油口X的油压减小时逐渐减小开度,因此工作平稳性更加良好,避免了工作过程中的冲击现象;第四,因该平衡阀先导控制比较大,平衡阀主阀芯的开度主要由先导控制油压来控制,同时由于先导活塞杆上节流槽145的长度可以形成得较长,故控制性更好;第五,由于所需控制油压较小,节能效果较佳。显然地,由于本发明的液压缸伸缩控制回路和液压起重机包括本发明的上述平衡阀,因此其也具有上述技术优点。As can be seen from the above description, the balance valve of the present invention has the advantages of: first, the balance valve of the present invention selectively enables the second action chamber 17 (for example, the second action chamber 17 shown in FIG. The main spool spring chamber 7) of the action chamber communicates with the oil tank or the oil return circuit, so as to control the movement of the main spool 4 by controlling the movement of the pilot piston rod 15, which adopts the pilot control mode, so only the pilot piston rod needs to be controlled The shape and size of 7 can easily obtain a larger control ratio, which makes the descending speed limit control of the balance valve more sensitive, and the opening of the main spool 3 can be effectively controlled through a small control oil pressure, and the main spool The opening of the valve is not greatly affected by the load pressure, but mainly depends on the oil pressure at the pilot control oil port X, so there will be no frequent vibration due to slight changes in the load pressure, and the working stability is good. Second, the second action chamber 17 communicates with the reverse oil port B through the damping groove 5 that can increase the flow capacity and reduce the damping effect as the main valve core moves axially, which can make the balance valve control effect of the present invention more effective Well, a relative dynamic balance is formed between the first action chamber and the second action chamber to avoid excessive opening of the main valve core. Third, in a preferred manner, the pilot piston rod 15 is integrated with a throttle groove 145, and the throttle groove 145 gradually increases with the movement of the pilot piston rod 15 when the pilot control oil port X has sufficient oil pressure. degree, or gradually reduce the opening degree when the oil pressure of the pilot control oil port X decreases, so the working stability is better and the impact phenomenon during the working process is avoided; Fourth, because the pilot control of the balance valve is relatively large, the balance valve The opening of the main spool is mainly controlled by the pilot control oil pressure. At the same time, the length of the throttle groove 145 on the pilot piston rod can be formed longer, so the controllability is better; fifth, because the required control oil pressure is smaller , better energy saving effect. Apparently, since the telescoping control circuit of the hydraulic cylinder and the hydraulic crane of the present invention include the above-mentioned balance valve of the present invention, they also have the above-mentioned technical advantages.

以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。例如,可以将主阀体1和先导阀体12可以为整体式阀体,为了安装主阀芯4、活塞杆15等,该整体式阀体可以为可拆卸地对分结构。此外,主阀套2也可以与主阀体1形成为一体结构,在此情形下,主阀套2与主阀芯3相配合的结构直接形成在主阀体1上,虽然在加工上比采用主阀套2的形式略为困难,但这种变形方式也属于本发明的保护范围。总体而言,本发明的平衡阀在于提出了一种更加先进的技术方案,其核心技术构思在于其液压控制原理,而不在于具体的机械结构,在图5所示的液压控制原理的启示下,本领域技术人员可以想到各种各样的与图3所示不同的具体阀门结构,但是只要其采用本发明图5所示的技术构思,其均应当属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention. For example, the main valve body 1 and the pilot valve body 12 can be an integral valve body, and in order to install the main valve core 4, the piston rod 15, etc., the integral valve body can be detachably divided into two structures. In addition, the main valve sleeve 2 can also form an integral structure with the main valve body 1. In this case, the matching structure of the main valve sleeve 2 and the main valve core 3 is directly formed on the main valve body 1. It is slightly difficult to adopt the form of the main valve sleeve 2, but this deformation mode also belongs to the protection scope of the present invention. Generally speaking, the balance valve of the present invention is to propose a more advanced technical solution, and its core technical concept lies in its hydraulic control principle, not in the specific mechanical structure. Under the inspiration of the hydraulic control principle shown in Figure 5 Those skilled in the art can think of various specific valve structures different from those shown in Figure 3, but as long as they adopt the technical concept shown in Figure 5 of the present invention, they should all belong to the protection scope of the present invention.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.

此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.

Claims (15)

1.平衡阀,包括具有正向油口(A)和反向油口(B)的主阀体(1)以及能够在该主阀体(1)的阀腔内移动的主阀芯(4),该主阀芯(4)在主阀芯弹簧(6)的弹性预紧力作用下处于使得所述正向油口(A)和反向油口(B)截断的常闭密封位置,其中,  1. A balance valve, including a main valve body (1) with a forward oil port (A) and a reverse oil port (B) and a main valve core (4) capable of moving in the valve cavity of the main valve body (1) ), the main spool (4) is in the normally closed sealing position where the forward oil port (A) and the reverse oil port (B) are cut off under the elastic pre-tightening force of the main spool spring (6), in, 所述主阀芯(4)包括相对的第一作用面(A1)和第二作用面(A2),该第一作用面(A1)暴露于与所述反向油口(B)连通的第一作用腔(3)内,该第二作用面(A2)的受力方向与所述弹性预紧力的作用方向相同并暴露于经由阻尼槽(5)或阻尼孔与所述反向油口(B)连通的第二作用腔(17)内,该第二作用腔与所述平衡阀的泄油口(L)之间设有泄油油道(19);  The main spool (4) includes opposite first action surface (A1) and second action surface (A2), and the first action surface (A1) is exposed to the first action surface connected with the reverse oil port (B). In an action cavity (3), the force direction of the second action surface (A2) is the same as the action direction of the elastic pre-tightening force and is exposed to the reverse oil port through the damping groove (5) or damping hole (B) In the connected second action chamber (17), there is an oil drain passage (19) between the second action chamber and the oil drain port (L) of the balance valve; 所述平衡阀还包括先导控制模块,该先导控制模块包括能够往复移动的带有先导活塞杆(15)的先导活塞(16)、复位弹簧(14)以及位于该先导活塞一侧的液控腔(18),所述先导活塞杆(15)伸入到所述泄油油道(19)内并在所述复位弹簧(14)的作用下与该泄油油道(19)的内壁形成密封而阻断该泄油油道,所述液控腔(18)与所述平衡阀的先导控制油口(X)连通,以能够接收液控油并控制所述先导活塞(16)带动所述先导活塞杆(15)移动而使得所述泄油油道(19)导通。  The balance valve also includes a pilot control module, which includes a reciprocatingly movable pilot piston (16) with a pilot piston rod (15), a return spring (14), and a hydraulic control chamber located on one side of the pilot piston (18), the pilot piston rod (15) extends into the drain oil passage (19) and forms a seal with the inner wall of the drain oil passage (19) under the action of the return spring (14) While blocking the oil drain passage, the hydraulic control chamber (18) communicates with the pilot control oil port (X) of the balance valve to receive hydraulic control oil and control the pilot piston (16) to drive the pilot The piston rod (15) moves to make the oil drain passage (19) conduct. the 2.根据权利要求1所述的平衡阀,其中,所述主阀芯弹簧(6)的主阀芯弹簧腔(7)兼作所述第二作用腔(17)。  2. The balance valve according to claim 1, wherein the main spool spring chamber (7) of the main spool spring (6) doubles as the second action chamber (17). the 3.根据权利要求1所述的平衡阀,其中,所述第二作用腔(17)通过所述阻尼槽(5)与所述反向油口(B)连通,该阻尼槽(5)形成在所述主阀芯(4)的外周面上,并通过与所述主阀体(1)的阀腔内壁的配合而在所述主阀芯(4)移动离开所述常闭密封位置的过程中增大该阻尼槽(5)的通流开度。  3. The balance valve according to claim 1, wherein, the second action chamber (17) communicates with the reverse oil port (B) through the damping groove (5), and the damping groove (5) forms On the outer peripheral surface of the main valve core (4), and by cooperating with the inner wall of the valve cavity of the main valve body (1), when the main valve core (4) moves away from the normally closed sealing position During the process, the flow opening of the damping groove (5) is increased. the 4.根据权利要求3所述的平衡阀,其中,所述主阀体(1)的阀腔内周面上形成与所述阻尼槽(5)配合的具有轴向斜度的凸块,该凸块在所述主阀芯(4)移动离开所述常闭密封位置的过程中与所述阻尼槽(5)的底壁的距离增大,以增大该阻尼槽(5)的通流开度。  4. The balance valve according to claim 3, wherein, on the inner peripheral surface of the valve cavity of the main valve body (1), a protrusion with an axial slope is formed to cooperate with the damping groove (5), the The distance between the protrusion and the bottom wall of the damping groove (5) increases when the main valve core (4) moves away from the normally closed sealing position, so as to increase the flow through the damping groove (5) opening. the 5.根据权利要求1所述的平衡阀,其中,所述第一作用面(A1)的面积小于所述第二作用面(A2)的面积。  5. The balance valve according to claim 1, wherein the area of the first action surface (A1) is smaller than the area of the second action surface (A2). the 6.根据权利要求1至5中任一项所述的平衡阀,其中,所述先导活塞杆(15)上形成有节流槽(145),该节流槽(145)的通流开度随着所述先导活塞杆(15)移动离开与所述泄油油道(19)的内壁密封的位置而增大。  6. The balance valve according to any one of claims 1 to 5, wherein a throttling groove (145) is formed on the pilot piston rod (15), and the flow opening of the throttling groove (145) is Increases as the pilot piston rod (15) moves away from sealing with the inner wall of the drain oil passage (19). the 7.根据权利要求6所述的平衡阀,其中,所述泄油油道(19)包括活塞杆配合通孔(20),所述先导活塞杆(15)伸入到该活塞杆配合通孔(20)内并在所述复位弹簧(14)的作用下与所述活塞杆配合通孔(20)形成锥面密封。  7. The balance valve according to claim 6, wherein the oil drain passage (19) includes a piston rod fitting through hole (20), and the pilot piston rod (15) extends into the piston rod fitting through hole (20) and under the action of the return spring (14), cooperate with the through hole (20) of the piston rod to form a tapered seal. the 8.根据权利要求7所述的平衡阀,其中,所述先导活塞杆(15)包括节流槽段(142,143,144),该节流槽段的横截面面积连续减小以在所述先导活塞杆(15)上形成横截面面积连续增大的所述节流槽(145),在所述先导活塞杆(15)移动离开与所述活塞杆配合通孔(20)密封的位置时,所述节流槽段(142,143,144)移动穿过所述活塞杆配合通孔(20)以增大所述节流槽(145)的通流开度。  8. The counterbalance valve according to claim 7, wherein said pilot piston rod (15) comprises a throttle groove section (142, 143, 144) whose cross-sectional area continuously decreases so that at said The throttle groove (145) with a continuously increasing cross-sectional area is formed on the pilot piston rod (15), when the pilot piston rod (15) moves away from the position where it is sealed with the piston rod matching through hole (20) , the throttle groove segments (142, 143, 144) move through the piston rod fitting through hole (20) to increase the flow opening of the throttle groove (145). the 9.根据权利要求8所述的平衡阀,其中,所述先导控制模块包括与所述主阀体(1)形成为一体或安装在该主阀体(1)上的先导阀体(12),该先导阀体(12)内形成有通过所述活塞杆配合通孔(20)连通的导向柱塞腔(11)和先导活塞腔,所述导向柱塞腔(11)与所述第二作用腔(17)连通,所述先导活塞腔内设有能够滑动的所述先导活塞(16)并通过该先导活塞(16)密封性分隔为复位弹簧腔(13)和所述液控腔(18),所述复位弹簧腔(13)内设有所述复位弹簧(14),并且该复位弹簧腔(13)的腔壁上设有所述泄油口(L)。  9. The balancing valve according to claim 8, wherein the pilot control module comprises a pilot valve body (12) integrally formed with the main valve body (1) or installed on the main valve body (1) , the pilot valve body (12) is formed with a guide plunger chamber (11) and a pilot piston chamber communicated through the piston rod fitting through hole (20), the guide plunger chamber (11) and the second The action chamber (17) is connected, and the pilot piston chamber is provided with the pilot piston (16) that can slide, and is sealed and separated into the return spring chamber (13) and the hydraulic control chamber ( 18), the return spring chamber (13) is provided with the return spring (14), and the wall of the return spring chamber (13) is provided with the oil drain port (L). the 10.根据权利要求9所述的平衡阀,其中,所述先导活塞杆(15)的一端部分形成为与所述活塞杆配合通孔(20)相密封的锥形密封段(140),该锥形密封段(140)上形成有连通油道(10),并且该锥形密封段(140)连接有与所述导向柱塞腔(11)的内周面密封配合的导向柱塞(8),该导向柱塞(8)内设有连通所述连通油道(10)和第二作用腔(17)的固定阻尼孔(9),所述泄油油道(19)由所述固定阻尼孔(9)、连通油道(10)、活塞杆配合通孔(20)、节流槽(145)以及复位弹簧腔(13)构成。  10. The balance valve according to claim 9, wherein one end portion of the pilot piston rod (15) is formed as a conical sealing section (140) that is sealed with the piston rod matching through hole (20), the A connecting oil passage (10) is formed on the conical sealing section (140), and the conical sealing section (140) is connected with a guide plunger (8 ), the guide plunger (8) is provided with a fixed damping hole (9) connecting the communication oil passage (10) and the second action chamber (17), and the oil drain passage (19) is fixed by the The damping hole (9), the connecting oil passage (10), the piston rod matching through hole (20), the throttling groove (145) and the return spring chamber (13) constitute. the 11.根据权利要求9所述的平衡阀,其中,所述先导活塞杆(15)的一端部分设有与所述活塞杆配合通孔(20)相密封的锥面配合件(139),该锥面配合件(139)位于所述导向柱塞腔(11)内并通过锁紧螺母(138)固定到所述先导活塞杆(15)上,所述泄油油道(19)由所述导向柱塞腔(11)、活塞杆配合通孔(20)、节流槽(145)以及复位弹簧腔(13)构成。  11. The balance valve according to claim 9, wherein one end of the pilot piston rod (15) is provided with a taper fitting (139) that is sealed with the piston rod matching through hole (20), the The taper fitting (139) is located in the pilot plunger cavity (11) and is fixed to the pilot piston rod (15) through a lock nut (138), and the drain oil passage (19) is connected by the The guide plunger cavity (11), the piston rod and the through hole (20), the throttling groove (145) and the return spring cavity (13) are formed. the 12.根据权利要求9所述的平衡阀,其中,所述先导活塞杆(15)的一端部分连接有或形成有位于所述导向柱塞腔(11)内且与该导向柱塞腔(11)的内周面间隔的密封柱(137),该密封柱(137)具有与所述活塞杆配合通孔(20)密封配合的锥面部分,所述泄油油道(19)由所述导向柱塞腔(11)、活塞杆配合通孔(20)、节流槽(145)以及复位弹簧腔(13)构成。  12. The balance valve according to claim 9, wherein one end of the pilot piston rod (15) is connected or formed with a ), the sealing column (137) is spaced apart from the inner peripheral surface of the piston rod (137). The guide plunger cavity (11), the piston rod and the through hole (20), the throttling groove (145) and the return spring cavity (13) are formed. the 13.根据权利要求6所述的平衡阀,其中,所述主阀体(1)内设有主阀套(2),所述主阀体(1)的阀腔通过该主阀套(2)形成,所述第一作用腔(3)、第二作用腔(17)以及主阀芯弹簧腔(7)通过所述主阀芯(3)与该主阀套(2)的配合而形成。  13. The balance valve according to claim 6, wherein, the main valve body (1) is provided with a main valve sleeve (2), and the valve chamber of the main valve body (1) passes through the main valve sleeve (2). ), the first action chamber (3), the second action chamber (17) and the main valve core spring chamber (7) are formed by the cooperation of the main valve core (3) and the main valve sleeve (2) . the 14.液压缸伸缩控制回路,包括平衡阀和换向阀,其中,所述平衡阀为根据权利要求1至13中任一项所述的平衡阀,该平衡阀的正向油口(A)与所述换向阀的一个工作油口连通,反向油口(B)与液压缸的无杆腔连通,先导控制油口(X)连接于所述液压缸的有杆腔工作油路或者连接于所述液压缸伸缩控制回路之外的外部液控油源,泄油口(L)与油箱或回油油路连通。  14. The telescopic control circuit of the hydraulic cylinder, including a balance valve and a reversing valve, wherein the balance valve is the balance valve according to any one of claims 1 to 13, and the positive oil port (A) of the balance valve It communicates with a working oil port of the reversing valve, the reverse oil port (B) communicates with the rodless chamber of the hydraulic cylinder, and the pilot control oil port (X) connects with the working oil circuit of the rod chamber of the hydraulic cylinder or It is connected to an external hydraulic control oil source outside the telescopic control circuit of the hydraulic cylinder, and the oil drain port (L) is connected with the oil tank or the oil return circuit. the 15.起重机,其中,该起重机包括根据权利要求14所述的液压缸伸缩控制回路。  15. A crane, wherein the crane comprises a hydraulic cylinder telescoping control circuit according to claim 14. the
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