CN102560935B - Automatic auxiliary feeding system - Google Patents
Automatic auxiliary feeding system Download PDFInfo
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- CN102560935B CN102560935B CN201010591026.XA CN201010591026A CN102560935B CN 102560935 B CN102560935 B CN 102560935B CN 201010591026 A CN201010591026 A CN 201010591026A CN 102560935 B CN102560935 B CN 102560935B
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- auxiliary agent
- weighing device
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- crossbeam
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Abstract
An automatic auxiliary feeding system comprises a plurality of auxiliary buckets, a weighing device, a driving device and a control main unit. The auxiliary buckets are used for storing various auxiliaries and are supported at high positions through supports, and each auxiliary bucket is provided with a discharge pipe communicated with the inside of the auxiliary bucket and electromagnetic valves used for controlling on and off of the discharge pipes. The weighing device is provided with an auxiliary container. The driving device is used for driving the weighing device to move below the auxiliary buckets. When the weighing device is arranged below one of the auxiliary buckets, corresponding auxiliaries can be injected into the auxiliary container through the discharge pipes of the auxiliary buckets. The control main unit is respectively connected with the electromagnetic valves, the weighing device and the driving device. The automatic auxiliary feeding system is capable of feeding the various auxiliaries automatically and accurately and has the advantages of simple structure, low cost, convenience in operation and the like.
Description
Technical field
The present invention relates to textile printing and dyeing field, relate in particular to a kind of automatic auxiliary feeding system.
Background technology
In some enterprises, particularly textile enterprise, need to feed in raw material and operate and weigh multiple auxiliary agent, but because the labour intensity of manually weighing is large, need the problems such as workman is many, efficiency is low, the inconvenient file of weighing data.In the process of weighing, often there will be situations about claiming more, extremely frequent because of the number of times of weighing of auxiliary agent in industry, be easy to go wrong, thereby cause the significant wastage of auxiliary agent, and then increase the production cost of enterprise.
At present, the reinforced weighing system of domestic and international application in industrial production, all takes the man-to-man mode that takes, be the corresponding pump of a kind of auxiliary agent, a valve, a pipeline, in the time that needs take auxiliary agent, open corresponding membrane pump, extract by corresponding pipeline, such system has complex structure, cost is high, device fabrication and maintenance difficult, meanwhile, the fault rate of equipment is higher, reliability is lower, has had a strong impact on the production efficiency of enterprise.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, provide a kind of simple in structure, cost is low, reinforced accurate automatic auxiliary feeding system.
Object of the present invention realizes by following technical solution:
A kind of automatic auxiliary feeding system, is characterized in that: comprise
Some auxiliary agent buckets, for storing various auxiliary agents, it is by stent support in a high position, and each auxiliary agent bucket is provided with the drainage conduit with its internal communication, and in drainage conduit, is provided with the electromagnetic valve for controlling drainage conduit on/off;
Weighing device, is provided with charge cask on it;
Drive unit, for driving weighing device to move between below each auxiliary agent bucket, when weighing device is positioned at a certain auxiliary agent bucket lower position, the drainage conduit of this auxiliary agent bucket can be injected corresponding additive to charge cask;
Main control system, be connected with electromagnetic valve, weighing device and drive unit respectively, for positional information and the auxiliary agent information of storing each auxiliary agent bucket, and drive weighing device to move to target auxiliary agent bucket below and the quantitative extraction with electromagnetic valve and weighing device formation closed-loop control realize target auxiliary agent according to default additive feeding instruction accessory drive.
Further, described drive unit comprises two guide rails that transverse horizontal extends, be actively set between two guide rails horizontally extending moved cross beam longitudinally, connected the cross motor that drives crossbeam to move along two guide rails, connected the longitudinal motor of driving weighing device along cross beam movement by longitudinal transmission mechanism by transverse transmission mechanism, and described weighing device is actively set on crossbeam.
Described drive unit also comprises the frequency converter being connected with cross motor, and described frequency converter is connected with main control system, for controlling the translational speed of crossbeam, is arranged to reduce the translational speed of crossbeam in the time that crossbeam approaches target location.
Described drive unit also comprises and is arranged on the encoder for detection of motor speed on cross motor, and this encoder is connected the rotary speed information for transmit cross motor to main control system with main control system.
Further, described some auxiliary agent buckets are arranged on support along lateral separation.
The present invention has following beneficial effect:
By support, auxiliary agent bucket is arranged to a high position, in the time that electromagnetic valve is opened, auxiliary agent utilizes gravity to inject charge cask by drainage conduit, and which is compared with existing pump mode of movement, simple in structure and can greatly reduce installation cost; Main control system moves between drive unit control weighing device is below each auxiliary agent bucket, and carry out feeding, when specific works, only need a weighing device just can realize the extraction of multiple auxiliary agent, compared with can only extracting a kind of auxiliary agent with an existing delivery pump, the present invention can reduce installation cost greatly; Main control system and electromagnetic valve and weighing device form the quantitative extraction of closed-loop control realize target auxiliary agent, this control mode can realize the accurate extraction of auxiliary agent, avoid the too much or very few phenomenon of feeding, and be arranged to reduce the aperture of electromagnetic valve in the time that auxiliary agent weight approaches target weight, thereby further improve the extraction accuracy of auxiliary agent of the present invention; Auxiliary agent bucket, can be convenient to coordinate with drive unit along lateral arrangement on support, rapidly and accurately weighing device is moved to target auxiliary agent bucket lower position; Drive unit is according to the needs of the distribution mode of auxiliary agent bucket, adopt transverse shifting closed-loop control, be that crossbeam position sensor, frequency converter and main control system form closed-loop control, in the time that approaching target location, reduces on crossbeam the translational speed of crossbeam, thereby realize crossbeam fast, accurately move, employing vertically moves open loop control, controls weighing device low speed on crossbeam and moves, and guarantees accurately mobile; This will reduce costs, can raise the efficiency again; More the present invention also can will organize charging system by internet and be connected with a terminal management main frame, thereby realize the unified management of many group charging systems.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention.
Fig. 2 is workflow diagram of the present invention.
Fig. 3 is the structural representation of drive unit of the present invention.
The specific embodiment
Shown in Fig. 1, Fig. 2 and Fig. 3, a kind of automatic auxiliary feeding system, comprises support, some auxiliary agent buckets 1, weighing device and drive unit.
Support, for auxiliary agent bucket 1 is supported in to a high position, is provided with the holder 2 for placing auxiliary agent bucket 1 on it, auxiliary agent bucket 1 is arranged on holder 2 along lateral separation, and each auxiliary agent bucket 1 bottom is provided with the drainage conduit 4 with its internal communication, and in drainage conduit 4, is provided with the electromagnetic valve 3 for controlling drainage conduit 4 on/off, weighing device is made up of electronic scale 6 and the charge cask 5 being arranged on electronic scale 6, and electronic scale 6 is actively set on the crossbeam 8 of drive unit, drive unit is used for driving electronic scale 6 to move between below each auxiliary agent bucket 1, concrete, drive unit comprises two guide rails 7 that transverse horizontal is extended, be actively set between two guide rails 7 longitudinally horizontally extending moved cross beam 8, connect the cross motor (not shown) that drives crossbeam 8 to move along two guide rails 7 by transverse transmission mechanism (not shown), connect the longitudinal motor (not shown) that drives electronic scale 6 to move along crossbeam 8 by longitudinal transmission mechanism (not shown), the frequency converter (not shown) being connected with cross motor, and be arranged on the encoder (not shown) for detection of motor speed on cross motor, frequency converter is connected with main control system, for controlling the translational speed of crossbeam 8, be arranged to reduce the translational speed of crossbeam 8 in the time that crossbeam 8 approaches target location, encoder is for detection of cross motor rotating speed, and be connected with main control system for the rotary speed information to main control system transmission cross motor, above-mentioned horizontal stroke, longitudinally transmission mechanism is known common structure, as leading screw and nut mechanism etc., here no longer describe in detail.
Main control system, be connected with electromagnetic valve 3, electronic scale 6 and drive unit respectively, for positional information and the auxiliary agent information of storing each auxiliary agent bucket 1, and drive electronic scale 6 to move to target auxiliary agent bucket below and form the quantitative extraction of closed-loop control realize target auxiliary agent with electromagnetic valve 3 and electronic scale 6 according to default additive feeding instruction accessory drive, when being arranged to auxiliary agent weight and moving closer to target weight, the aperture of electromagnetic valve 3 reduces gradually, and in the time that auxiliary agent weight reaches target weight closure.
Workflow of the present invention is specific as follows:
(1) in main control system, adding assistant title, target auxiliary agent weight are treated in input, and definite auxiliary agent bucket 1 position, start-up routine start.
(2) control electronic scale 6 horizontal strokes, vertically move, make it reach target auxiliary agent bucket lower position;
(3) control electromagnetic valve and open, in auxiliary agent bucket 1, spill auxiliary agent, at reinforced incipient stage electromagnetic valve 3 standard-sized sheets, charging rate is the fastest; In the time that in electronic scale 6, auxiliary agent reading and target weight approach, controlling the aperture of electromagnetic valve 3 reduces with the deviate of auxiliary agent reading and target weight in electronic scale 6 and reduces, charging rate also reduces with the deviate of auxiliary agent reading and target weight in electronic scale and reduces, in the time that the deviate of auxiliary agent reading and target weight in electronic scale 6 is zero, electromagnetic valve 3 cuts out completely.
(5) electronic scale 6 is input to the actual weight of the auxiliary agent of weighing in the corresponding table of database of main control system by RS485 serial communication, in main control system, obtain reinforced auxiliary agent title, auxiliary agent bucket position, the auxiliary agent target weight of weighing, start new auxiliary agent and weigh.
(6) electronic scale 6 continues automatic vertical, horizontal and moves toward next target auxiliary agent bucket position.
Claims (3)
1. an automatic auxiliary feeding system, is characterized in that: comprise
Some auxiliary agent buckets, for storing various auxiliary agents, it is by stent support in a high position, and each auxiliary agent bucket is provided with the drainage conduit with its internal communication, and in drainage conduit, is provided with the electromagnetic valve for controlling drainage conduit on/off;
Weighing device, is provided with charge cask on it;
Drive unit, for driving weighing device to move between below each auxiliary agent bucket, when weighing device is positioned at a certain auxiliary agent bucket lower position, the drainage conduit of this auxiliary agent bucket can be injected corresponding additive to charge cask;
Main control system, be connected with electromagnetic valve, weighing device and drive unit respectively, for positional information and the auxiliary agent information of storing each auxiliary agent bucket, and drive weighing device to move to target auxiliary agent bucket below and the quantitative extraction with electromagnetic valve and weighing device formation closed-loop control realize target auxiliary agent according to default additive feeding instruction accessory drive, when being arranged to auxiliary agent weight and moving closer to target weight, the aperture of electromagnetic valve reduces gradually, and in the time that auxiliary agent weight reaches target weight closure;
Described drive unit comprises two guide rails that transverse horizontal extends, be actively set between two guide rails horizontally extending moved cross beam longitudinally, connected the cross motor that drives crossbeam to move along two guide rails, connected the longitudinal motor of driving weighing device along cross beam movement by longitudinal transmission mechanism by transverse transmission mechanism, described weighing device is actively set on crossbeam, also comprise the frequency converter being connected with cross motor, described frequency converter is connected with main control system, for controlling the translational speed of crossbeam, be arranged to reduce the translational speed of crossbeam in the time that crossbeam approaches target location.
2. a kind of automatic auxiliary feeding system according to claim 1, it is characterized in that: also comprise and be arranged on the encoder for detection of motor speed on cross motor, this encoder is connected the rotary speed information for transmit cross motor to main control system with main control system.
3. a kind of automatic auxiliary feeding system according to claim 1, is characterized in that: described some auxiliary agent buckets are arranged on support along lateral separation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010591026.XA CN102560935B (en) | 2010-12-16 | 2010-12-16 | Automatic auxiliary feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010591026.XA CN102560935B (en) | 2010-12-16 | 2010-12-16 | Automatic auxiliary feeding system |
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| Publication Number | Publication Date |
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| CN102560935A CN102560935A (en) | 2012-07-11 |
| CN102560935B true CN102560935B (en) | 2014-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010591026.XA Active CN102560935B (en) | 2010-12-16 | 2010-12-16 | Automatic auxiliary feeding system |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104574195B (en) * | 2013-10-18 | 2018-01-30 | 北京智慧农业有限公司 | Intelligent distribution and system based on RFID and data mining |
| CN103882645B (en) * | 2013-12-31 | 2016-01-20 | 襄阳信正纺织有限公司 | Numerical control Sizing machines mixing cirtern |
| CN105483964A (en) * | 2015-11-22 | 2016-04-13 | 贺锦辉 | Automatic metering and delivery device for additives |
| CN106347787B (en) * | 2016-08-20 | 2021-10-29 | 嘉兴市盛翔织造有限公司 | Intelligent textile printing and dyeing machine |
| CN111888970A (en) * | 2020-07-31 | 2020-11-06 | 海澜之家股份有限公司 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201529507U (en) * | 2009-10-26 | 2010-07-21 | 浙江悉奥涂料有限公司 | Additive metering system |
| CN201558683U (en) * | 2009-10-26 | 2010-08-25 | 浙江悉奥涂料有限公司 | Auxiliary agent charging system |
| CN201908214U (en) * | 2010-12-16 | 2011-07-27 | 福建凤竹纺织科技股份有限公司 | Automatic assistant charging system |
-
2010
- 2010-12-16 CN CN201010591026.XA patent/CN102560935B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201529507U (en) * | 2009-10-26 | 2010-07-21 | 浙江悉奥涂料有限公司 | Additive metering system |
| CN201558683U (en) * | 2009-10-26 | 2010-08-25 | 浙江悉奥涂料有限公司 | Auxiliary agent charging system |
| CN201908214U (en) * | 2010-12-16 | 2011-07-27 | 福建凤竹纺织科技股份有限公司 | Automatic assistant charging system |
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| CN102560935A (en) | 2012-07-11 |
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