Trchosanthes kiriowii maxim seed oil expelling method
Technical field
The present invention relates to a kind of Trchosanthes kiriowii maxim seed oil expelling method.
Background technology
Seeds of Trichosanthes kirilowii is emerging medicine food dual-purpose snackfoods, and oleaginousness is up to 31% (band shell), and wherein unsaturated fatty acid content accounts for more than 2/3 of amount of total fat.Traditional Chinese medicine thinks, the Seeds of Trichosanthes kirilowii flavor is sweet, cold in nature, and removing heat from the lung and dissipating phlegm is arranged, the effect of laxation defaecation, and the scale development trichosanthes kirilowii Maxim seed oil has the market requirement widely.
At present, trichosanthes kirilowii Maxim seed oil extracts and still locates laboratory stage, mostly adopts the methods such as chemical reagent, enzymolysis and carbon dioxide upercritical fluid extraction.
Also someone adopts the oil expression method to obtain trichosanthes kirilowii Maxim seed oil, and its technique is generally: whole Seeds of Trichosanthes kirilowii is put into oil press zhai squeeze, this method technique is succinct, but extraction yield is lower, is only 60.5%.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of technique is simple and clear, safety non-pollution, cost is low, yield is high Trchosanthes kiriowii maxim seed oil expelling method.
In order to solve the problems of the technologies described above, the invention provides a kind of Trchosanthes kiriowii maxim seed oil expelling method, comprise the following steps successively:
1), shelling:
Seeds of Trichosanthes kirilowii is shelled, get Seeds of Trichosanthes kirilowii benevolence;
2), preheating:
Seeds of Trichosanthes kirilowii benevolence was in 60~80 ℃ of preheatings 40~50 minutes;
3), heat:
With step 2) Seeds of Trichosanthes kirilowii benevolence after the preheating of gained is in 160~180 ℃ of heating 17~23 minutes;
4), squeezing:
With step 3) Seeds of Trichosanthes kirilowii benevolence after the heat of gained puts into immediately oil press zhai and squeezes, and gets crude oil and oil meal;
5), the oil meal with gained squeezes in oil press zhai 1~3 time repeatedly; Get crude oil;
6), with step 4) crude oil and the step 5 of gained) crude oil of gained merges, and first filters (such as be the conventional filtration modes such as filter-cloth filtering or negative pressure leaching) or precipitation to remove residue; Then carry out high speed centrifugation in 5000~6000 rev/mins and separate, separating obtained sediment is removed, and the edible vegetable oil of gained is trichosanthes kirilowii Maxim seed oil.
As the improvement of Trchosanthes kiriowii maxim seed oil expelling method of the present invention, step 1) be:
To soak 3~4 hours in the warm water of Seeds of Trichosanthes kirilowii prior to 40~45 ℃, then with shell remover for melon seeds shelling (fan is raised except the melon seed cases relic), get Seeds of Trichosanthes kirilowii benevolence.
As the further improvement of Trchosanthes kiriowii maxim seed oil expelling method of the present invention, step 4) and step 5) in squeezing be: squeezed under the pressure of 0.4~0.6MPa 5~10 minutes.
As the further improvement of Trchosanthes kiriowii maxim seed oil expelling method of the present invention, step 3) the mode of heat for smoking.
After the trichosanthes kirilowii Maxim seed oil of gained of the present invention is cooled to normal temperature, can carry out in a conventional manner can.
Trchosanthes kiriowii maxim seed oil expelling method of the present invention has following key problem in technology point:
1, the shell of Seeds of Trichosanthes kirilowii is hard thin and crisp, ordinary method shelling difficulty, and the present invention can complete mechanical dejacketing with soaking 3~4 hours in 40~45 ℃ of warm water; Thereby raising oil yield.
2, Seeds of Trichosanthes kirilowii benevolence through preheating and heat, can make the peculiar taste of the trichosanthes kirilowii Maxim seed oil maintenance trichosanthes seed of final gained.
Seeds of Trichosanthes kirilowii benevolence after the heat of 3, squeezing while hot (soon step 3) gained is put into immediately oil press zhai and is squeezed), can improve oil yield more than 3%;
4, filtration separates to remove slag with high speed centrifugation and combines, and has improved the clarity of processed oil.
In sum, the present invention adopts physical method, and whole production process is without any chemical agent, and the product of gained---trichosanthes kirilowii Maxim seed oil gives off a strong fragrance, clear and bright safety.Method safety of the present invention is pollution-free, and cost is low, and yield is high, and technique is simple and clear, good reproducibility, and the clear and bright perfume (or spice) of product is strongly fragrant, has kept preferably the peculiar taste of trichosanthes seed, can be used for the scale production of trichosanthes kirilowii Maxim seed oil.
The trichosanthes kirilowii Maxim seed oil of gained of the present invention the analysis showed that through GC, and unsaturated fatty acid content is very high, accounts for more than 83.6% of amount of total fat, and wherein oleic acid 29.0%, linolic acid 29.4%, trichosanic acid 25.2%.
Embodiment
Seeds of Trichosanthes kirilowii used in following examples and Comparative Examples detects in advance, and its oleaginousness is 31% (band shell).
Embodiment 1, a kind of Trchosanthes kiriowii maxim seed oil expelling method, carry out following steps successively:
1), shelling:
The 100KG Seeds of Trichosanthes kirilowii was soaked (Seeds of Trichosanthes kirilowii must be immersed in warm water) 3.5 hours in the warm water of 40~45 ℃, carry out heat treatment with shell remover for melon seeds (for example can select the peeler of the TFHB150-II model that Jinzhou pretty board machinery company limited produces), fan is raised except after the melon seed cases relic, gets moist Seeds of Trichosanthes kirilowii benevolence.Range estimation: moist Seeds of Trichosanthes kirilowii benevolence is with shell hardly.
2), preheating:
The Seeds of Trichosanthes kirilowii benevolence of humidity is put into baking oven in 65~70 ℃ of preheatings 45 minutes.
3), heat:
Then, oven temperature being adjusted to 160~180 ℃, making step 2) Seeds of Trichosanthes kirilowii benevolence after the preheating of gained smoked under said temperature 20 minutes; Seeds of Trichosanthes kirilowii benevolence after heat gives out fragrance at this moment, and the Seeds of Trichosanthes kirilowii benevolence after above-mentioned heat is 62KG heavily approximately.
4), squeezing:
With step 3) Seeds of Trichosanthes kirilowii benevolence after the heat of gained puts into while hot immediately oil press zhai (for example can select the oil press zhai of the TFHB150-II model that Jinzhou pretty board machinery company limited produces) and squeezes (squeezing is 7.5 minutes under the pressure of 0.4MPa), gets crude oil and oil meal;
5), the oil meal with gained squeezes in oil press zhai 2 times repeatedly; The same step 4) of processing condition of squeezing; The crude oil of 2 squeezing gained is merged;
6), with step 4) crude oil and the step 5 of gained) crude oil of gained merges, conventional filtered through gauze is with except residue, and the filtrate of gained imports the continous way vegetables oil high-speed centrifuge (for example can select the separating centrifuge of the JMDJ211VC-03B type that CSSC Nanjing Luzhou Machine Co., Ltd. produces) that automatically removes slag and carries out high speed centrifugation (until producing without edible vegetable oil) in 6000 rev/mins; Remove sediment, get the edible vegetable oil (that is, extraction yield is 72.58%) of 22.5KG, the clear and bright perfume (or spice) of the edible vegetable oil of gained is strongly fragrant, and this edible vegetable oil is trichosanthes kirilowii Maxim seed oil.After trichosanthes kirilowii Maxim seed oil is cooled to room temperature, i.e. available automatic filling machine can, sealing.
Comparative Examples 1, cancellation step 1)~step 3), be about to Seeds of Trichosanthes kirilowii and directly carry out step 4) squeezing, all the other contents are equal to embodiment 1.The final edible vegetable oil (that is, extraction yield is 61.5%) that gets 19.07KG.
Comparative Examples 2, with embodiment 1 step 1) in soak in the warm water of 40~45 ℃ in the hot water that change in 3.5 hours is formed in 55~60 ℃ and soaked 3.5 hours, all the other contents are equal to embodiment 1.The final edible vegetable oil (that is, extraction yield is 70.9%) that gets 22.0KG.
Comparative Examples 3, with embodiment 1 step 1) in soak in the warm water of 40~45 ℃ in the hot water that change in 3.5 hours is formed in 55~60 ℃ and soaked 2 hours, all the other contents are equal to embodiment 1.Step 1) the Seeds of Trichosanthes kirilowii benevolence of the humidity of gained is through range estimation: approximately have on 2% Seeds of Trichosanthes kirilowii benevolence also with shell.The final edible vegetable oil (that is, extraction yield is 70.5%) that gets 21.87KG.
Comparative Examples 4, with embodiment 1 step 1) in soak in the warm water of 40~45 ℃ in the warm water that change in 3.5 hours is formed in 25~30 ℃ and soaked 3.5 hours, all the other contents are equal to embodiment 1.Step 1) the Seeds of Trichosanthes kirilowii benevolence of the humidity of gained is through range estimation: approximately have on 8% Seeds of Trichosanthes kirilowii benevolence also with shell.The final edible vegetable oil (that is, extraction yield is 69.8%) that gets 21.64KG.
Comparative Examples 5, with embodiment 1 step 1) in soak in the warm water of 40~45 ℃ in the warm water that change in 3.5 hours is formed in 25~30 ℃ and soaked 8 hours, all the other contents are equal to embodiment 1.Step 1) the Seeds of Trichosanthes kirilowii benevolence of the humidity of gained is through range estimation: approximately have on 7% Seeds of Trichosanthes kirilowii benevolence also with shell.The final edible vegetable oil (that is, extraction yield is 69.0%) that gets 21.4KG.
Comparative Examples 6, cancellation step 2) preheating, be about to step 1) the Seeds of Trichosanthes kirilowii benevolence of the humidity of gained directly carry out step 3) heat; All the other contents are equal to embodiment 1.
The final edible vegetable oil (that is, extraction yield is 71.3%) that gets 22.1KG.
Comparative Examples 7, cancellation step 2) preheating, be about to step 1) the Seeds of Trichosanthes kirilowii benevolence of the humidity of gained directly carry out step 3) heat; And with step 3) in smoke in 160~180 ℃ and made in 20 minutes to smoke 20 minutes in 190~200 ℃; All the other contents are equal to embodiment 1.
The final edible vegetable oil (that is, extraction yield is 71.3%) that gets 22.1KG.
Comparative Examples 8, in step 4) in, with step 3) Seeds of Trichosanthes kirilowii benevolence after the heat of gained is cooled to and puts into oil press zhai after room temperature again and squeeze; All the other contents are equal to embodiment 1.
The final edible vegetable oil (that is, extraction yield is 69.4%) that gets 21.5KG.
Comparative Examples 9, with step 6) in carry out high speed centrifugation in 6000 rev/mins and make into to carry out high speed centrifugation in 3000 rev/mins; All the other contents are equal to embodiment 1.
The final edible vegetable oil (that is, extraction yield is 71.7%) that gets 22.23KG.
At last, it is also to be noted that, what more than enumerate is only several specific embodiments of the present invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.