CN102557694A - Steel separating agent for rotary platform and furnace cover of ladle refining furnace and method for preventing steel bonding of rotary platform and furnace cover of ladle refining furnace - Google Patents

Steel separating agent for rotary platform and furnace cover of ladle refining furnace and method for preventing steel bonding of rotary platform and furnace cover of ladle refining furnace Download PDF

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Publication number
CN102557694A
CN102557694A CN2012100640507A CN201210064050A CN102557694A CN 102557694 A CN102557694 A CN 102557694A CN 2012100640507 A CN2012100640507 A CN 2012100640507A CN 201210064050 A CN201210064050 A CN 201210064050A CN 102557694 A CN102557694 A CN 102557694A
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steel
separating agent
percent
powder
ladle refining
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CN2012100640507A
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CN102557694B (en
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邓建文
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HUNAN LIANYUAN SYNTHETIC REFRACTORY FACTORY
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HUNAN LIANYUAN SYNTHETIC REFRACTORY FACTORY
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Abstract

The invention provides a steel separating agent for a rotary platform and a furnace cover of a ladle refining furnace and a method for preventing the steel bonding of the rotary platform and the furnace cover of the ladle refining furnace, wherein the steel separating agent comprises the following components in percent by weight: 8-15 percent of high-alumina aggregate powder, 5-8 percent of quartz sand powder, 4-6 percent of silica micropowder, 25-35 percent of phosphorus-sheet graphite powder, 5-10 percent of zircon sand powder, 4-8 percent of organic bentonite, 10-18 percent of aluminium dihydrogen phosphate liquid and 15-25 percent of water. After the steel separating agent provided by the scheme is adopted, the difficult problem of steel bonding at all parts of the ladle refining furnace is effectively solved, the normal refining production time is greatly saved, the steel refining environment is effectively improved, the original fussy working for repeatedly bedding asbestos plates is eliminated, the production cost and the production time are greatly saved, and the economic value is higher.

Description

Separated steel separating agent that ladle refining furnace turn around table, bell are used and anti-steel bonding method
 
Technical field
The present invention relates to metallurgical technology field, refer in particular to STEELMAKING PRODUCTION with the anti-steel bonding treatment technology of ladle refining furnace turn around table, bell and be applied to the separated steel separating agent of this technology.
Background technology
Ladle refining furnace is being born the refining task of various special steels, high-quality steel as one of important external refining equipment of steelmaking system at present, in field of steel-making more application is arranged.
Three used ladle refining furnaces of factory are rolled in China's water chestnut ripples steel one refining; Owing to receive the influence of various factors; The plan of ladle running is different from other producers; The ladle running adopts turn around table revolution mode by turns to produce, and moves back the hook groove other fluting of ladle turret supporting arm, makes things convenient for the travelling crane hook turnover.
The ladle refining furnace turn around table is because work under bad environment; The overflow in refining process of a large amount of molten steel, slag, sputter out, cause the turn around table table top, move back the hook groove, the steel bonding of bell position, slag be serious, difficult treatment; Influence is produced; When especially running into ladle and wearing accident such as bag, a large amount of high-temperature molten steels with turn around table, to move back the hook groove sticking dead, make structure deteriorate, produce and interrupt.
Can only adopt asbestos plate to cover to the turn around table table top in the past, the traditional way that per tour is changed or changed a class more, cost is higher, effect is also undesirable.Phenomenons such as steel bonding still often occur, and can only adopt oxygen blast to fuse or the mode of oxyacetylene metal-cutting is handled, not only delayed and produced but also damage equipment.And, cause the bell situation such as position that can't fall also to be at a complete loss as to what to do basically for bell steel bonding, dry slag, be difficult to handle.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art; Provide that a kind of cost is low, easy to operate, construction is brief; And can cover equipment comprehensively; Do not take up space, do not stay the dead angle, prevent comprehensively steel bonding, dry slag ladle refining furnace turn around table, bell the release treatment method and be applied to the separated steel separating agent of this method.
For realizing above-mentioned purpose; Technical scheme provided by the present invention is: a kind of at a distance from the steel separating agent, said component and weight percent at a distance from the steel separating agent is: bauxites aggregate powder 8 ~ 15%, quartz sand powder 5 ~ 8%, silicon powder 4 ~ 6%, scale graphite powder 25 ~ 35%, zircon flour 5 ~ 10%, organobentonite 4 ~ 8%, liquor aluminium dihydrogen phosphate 10 ~ 18%, water 15 ~ 25%;
Said production technique at a distance from the steel separating agent is:
1), than being put into ball mill respectively, bauxites aggregate, zircon sand carry out ball milling by metering, ball milling one-tenth-200 order fine powders;
2), carry out dry type and mix and stir than bauxites aggregate powder, quartz sand powder, silicon powder, scale graphite powder, zircon flour, organobentonite being put into the vertical machine that stirs that mixes by metering, mixing the time of stirring is 8 ~ 15 minutes;
3), by metering than with water, liquor aluminium dihydrogen phosphate and mix mixed powder after stirring through dry type and put into horizontal mixer and stir fusedly, churning time is 15 ~ 25 minutes;
4), the compound agent that will tentatively stir after fused adds in the closed high-speed stirring pulp grinder again, adds 1 premium on currency glass silicate dispersion agent in every cube of material agent ratio, stirs slurry 18 ~ 23 minutes;
5), shallow lakeization, the qualified back of sampling observation dress PE plastic tank.
Adopt aforesaid separated steel separating agent to carry out the anti-steel bonding method of ladle refining furnace turn around table and bell, it includes following steps:
1), will, stir 8~12 minutes the steel separating agent in pouring the box stirrer into;
2), stokehold spot inspection ladle refining furnace turn around table table top, move back the position of normal steel bonding such as hook groove, bell, and confirm steel bonding position, area, thickness;
3) carry out cleaning work the off time of, utilizing ladle to change commentaries on classics; Described cleaning work is the good cable wire securing band of wearing; With six rib crowbars, strengthen steel shovel cleared up branch take off on the table top, move back the steel scrap in the hook groove; Stab loss of sheet with the lightweight expansion link and cover residual steel scrap, carefully clean out the slag particle that splashes down on ladle refining furnace turn around table table top;
4), inspection is on-the-spot, confirms whether clean out;
5), close stirrer, drawn jet pipe, set spray gun, whether inspection pipeline, spray gun, high-pressure mortar spraying pump normal, prepare spraying application;
6), close stirrer, treat at a distance from steel separating agent post precipitation a little, at first carry out the stickiness spraying to moving back the hook groove, spray into one and half V-types stream hypotenuse moving back the hook trough side part, make things convenient for the cleaning taking-up of steel scrap;
7), restart stirrer, the turn around table table top is sprayed, coating thickness is 1.5 ~ 2mm, at last the bell position is sprayed, coating thickness is 1.8 ~ 3mm.
The invention has the advantages that: the turn around table table top comes off or divides the steel scrap that takes off, and slag utilizes turn around table to rotate the gap of ladle, adopts the artificial mode, abides by certain working method, clears up safely and fast.Then with at a distance from the steel separating agent as antiseized refractory materials, adopt the mode of hand spray to spray to desired area, different spraying methods is adopted at different equipment positions, sprays into different thickness.With this, form a cover logging material, equipment, construct in the manipulation technology of one, can cover equipment comprehensively, do not take up space, do not stay the dead angle, prevent steel bonding, dry slag comprehensively.Pass through this programme; Solved the difficult problem of each position steel bonding of ladle refining furnace effectively; Greatly practice thrift the normal refining PT, effectively improved refining steel-making environment, eliminated in the past the complicated work of bedding asbestos plate repeatedly; Practice thrift mass production cost and PT, had higher economic value.
Embodiment
Be described further in the face of the present invention down, preferred embodiment of the present invention is:
The described raw materials for production at a distance from the steel separating agent of present embodiment are selected premium high-alumina aggregate (0.5-2mm), quartz sand powder (200 order), silicon powder (800 order), scale graphite powder (200 order), zircon sand (0.5-3mm) for use; Organobentonite (150 order); Tackiness agent adopts liquor aluminium dihydrogen phosphate (pH value 1.4), additional water glass silicate dispersion agent again; Its component and weight percent are: bauxites aggregate powder 10%, quartz sand powder 6%, silicon powder 5%, scale graphite powder 30%, zircon flour 6%, organobentonite 5%, liquor aluminium dihydrogen phosphate 16%, water 22%;
Said production technique at a distance from the steel separating agent is:
1), than being put into ball mill respectively, bauxites aggregate, zircon sand carry out ball milling by metering, ball milling one-tenth-200 order fine powders;
2), carry out dry type and mix and stir than bauxites aggregate powder, quartz sand powder, silicon powder, scale graphite powder, zircon flour, organobentonite being put into the vertical machine that stirs that mixes by metering, mixing the time of stirring is 10 minutes;
3), by metering than with water, liquor aluminium dihydrogen phosphate and mix mixed powder after stirring through dry type and put into horizontal mixer and stir fusedly, churning time is 20 minutes;
4), the compound agent that will tentatively stir after fused adds in the closed high-speed stirring pulp grinder again, adds 1 premium on currency glass silicate dispersion agent in every cube of material agent ratio, stirs slurry 20 minutes;
5), shallow lakeization, the qualified back of sampling observation dress PE plastic tank.
At a distance from steel separating agent finished product chemical index (permissible level deviation ± 5)
The project indicator Al 2O 3,% Sio 2,% C is solid, % Zro 2 ,% Other
Content ?  10 ?18 30 ? 5
Adopt above-mentioned separated steel separating agent to prevent ladle refining furnace turn around table and the bell that steel bonding is handled, it includes following steps:
1), will, stir 10 minutes the steel separating agent in pouring the box stirrer into; Wherein, the vertical smart wheel step-down gear of frame above the agitator tank casing, the lower end connects snail formula agitator arm, and lower bottom part links to each other with the high-pressure mortar spraying pump through joint flange;
2), stokehold spot inspection ladle refining furnace turn around table table top, move back the position of normal steel bonding such as hook groove, bell, and confirm steel bonding position, area, thickness;
3) carry out the table cleaning work off time of, utilizing ladle to change commentaries on classics; Described cleaning work is the good cable wire securing band of constructing operation personnel wearing; With six rib crowbars, strengthen steel shovel cleared up branch take off on the table top, move back the steel scrap in the hook groove; Stab loss of sheet with the lightweight expansion link and cover residual steel scrap, carefully clean out the slag particle that splashes down on ladle refining furnace turn around table table top; The steel scrap cleaning utilizes ladle to change the gap of commentaries on classics, does not take the time of ordinary production, utilizes instruments such as six special rib crowbars, expansion link, reinforcement steel shovel to clear up fast, and normal circumstances cleaning in two days once gets final product;
4), inspection is on-the-spot, confirms whether clean out;
5), close stirrer, drawn jet pipe, set spray gun, whether inspection pipeline, spray gun, high-pressure mortar spraying pump normal, prepare spraying application;
6), close stirrer, treat at a distance from steel separating agent post precipitation a little, at first carry out the stickiness spraying to moving back the hook groove, spray into one and half V-types stream hypotenuse moving back the hook trough side part, make things convenient for the cleaning taking-up of steel scrap;
7), restart stirrer, the turn around table table top is sprayed, coating thickness is 2mm, at last the bell position is sprayed, coating thickness is 2.5mm.
Because turn around table is divided into table top, moves back two more common steel bondings of hook groove, dry slag position, to the table top spraying application time, can once spray covering; Thickness is 2mm, moves back the hook groove location owing to be the rectangle of upright depression, blocks easily after the steel scrap branch takes off; Influence the later stage cleaning; The stickiness spraying is taked repeatedly in spraying, sprays into one and half V-types stream hypotenuse to trough rim naturally, makes things convenient for the cleaning of steel scrap to take out.Bell is as purified water cooled seal device; Steel bonding or dry slag can influence normal refining production, adopt pyrolytic coating to bell, promptly finish at liquid steel refining; Ladle withdraws from the back and sprays by the higher surplus temperature of bell self; The adhesive rate of ability strongthener, the coating thickness of thickening material plays preferably at a distance from steel, slag effect.This programme has solved the difficult problem of each position steel bonding of ladle refining furnace effectively; Greatly practiced thrift the normal refining PT; Effectively improved refining steel-making environment; Eliminate in the past the complicated work of bedding asbestos plate repeatedly, practiced thrift mass production cost and PT, had higher economic value.
The embodiment of the above only is the present invention's preferred embodiment, is not to limit practical range of the present invention with this, so the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.

Claims (2)

1. one kind at a distance from the steel separating agent, it is characterized in that:
Said component and weight percent at a distance from the steel separating agent is: bauxites aggregate powder 8 ~ 15%, quartz sand powder 5 ~ 8%, silicon powder 4 ~ 6%, scale graphite powder 25 ~ 35%, zircon flour 5 ~ 10%, organobentonite 4 ~ 8%, liquor aluminium dihydrogen phosphate 10 ~ 18%, water 15 ~ 25%;
Said production technique at a distance from the steel separating agent is:
1), than being put into ball mill respectively, bauxites aggregate, zircon sand carry out ball milling by metering, ball milling one-tenth-200 order fine powders;
2), carry out dry type and mix and stir than bauxites aggregate powder, quartz sand powder, silicon powder, scale graphite powder, zircon flour, organobentonite being put into the vertical machine that stirs that mixes by metering, mixing the time of stirring is 8 ~ 15 minutes;
3), by metering than with water, liquor aluminium dihydrogen phosphate and mix mixed powder after stirring through dry type and put into horizontal mixer and stir fusedly, churning time is 15 ~ 25 minutes;
4), the compound agent that will tentatively stir after fused adds in the closed high-speed stirring pulp grinder again, adds 1 premium on currency glass silicate dispersion agent in every cube of material agent ratio, stirs slurry 18 ~ 23 minutes;
5), shallow lakeization, the qualified back of sampling observation dress PE plastic tank.
2. one kind is adopted the said separated steel separating agent of claim 1 to prevent ladle refining furnace turn around table and the bell that steel bonding is handled, and it is characterized in that: it includes following steps:
1), will pour the box stirrer at a distance from the steel separating agent stirred 8~12 minutes;
2), stokehold spot inspection ladle refining furnace turn around table table top, move back the position of normal steel bonding such as hook groove, bell, and confirm steel bonding position, area, thickness;
3) carry out cleaning work the off time of, utilizing ladle to change commentaries on classics; Described cleaning work is the good cable wire securing band of constructing operation personnel wearing; With six rib crowbars, strengthen steel shovel cleared up branch take off on the table top, move back the steel scrap in the steel tank; Stab loss of sheet with the lightweight expansion link and cover residual steel scrap, carefully clean out the slag particle that splashes down on ladle refining furnace turn around table table top;
4), inspection is on-the-spot, confirms whether clean out;
5), close stirrer, drawn jet pipe, set spray gun, whether inspection pipeline, spray gun, high-pressure mortar spraying pump normal, prepare spraying application;
6), close stirrer, treat at a distance from steel separating agent post precipitation a little, at first carry out the stickiness spraying to moving back the hook groove, spray into one and half V-types stream hypotenuse moving back the hook trough side part, make things convenient for the cleaning taking-up of steel scrap;
7), restart stirrer, the turn around table table top is sprayed, coating thickness is 1.5 ~ 3mm, at last the bell position is sprayed, coating thickness is 2.5 ~ 4mm.
CN 201210064050 2012-03-13 2012-03-13 Steel separating agent for rotary platform and furnace cover of ladle refining furnace and method for preventing steel bonding of rotary platform and furnace cover of ladle refining furnace Expired - Fee Related CN102557694B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102925623A (en) * 2012-11-23 2013-02-13 攀钢集团成都钢钒有限公司 Method for avoiding arcing and water leakage of water-cooling furnace lid of electric furnace

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1443031A1 (en) * 2001-09-26 2004-08-04 Shinagawa Refractories Co., Ltd. Thermally insulating coating material for refractory containing carbon
CN101062867A (en) * 2007-04-26 2007-10-31 武汉钢铁(集团)公司 Slag antiseizing spraying material for desulfurization hot-metal bottle
CN101096314A (en) * 2007-06-22 2008-01-02 巩义市顺祥耐材有限公司 Iron outlet channel and method for preparing the same
CN101143794A (en) * 2007-09-05 2008-03-19 攀枝花市银江金勇工贸有限责任公司 Anti-sticking slag amorphous refractory material
CN101219901A (en) * 2007-01-11 2008-07-16 李建伟 Desulfurization ladle brick

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1443031A1 (en) * 2001-09-26 2004-08-04 Shinagawa Refractories Co., Ltd. Thermally insulating coating material for refractory containing carbon
CN101219901A (en) * 2007-01-11 2008-07-16 李建伟 Desulfurization ladle brick
CN101062867A (en) * 2007-04-26 2007-10-31 武汉钢铁(集团)公司 Slag antiseizing spraying material for desulfurization hot-metal bottle
CN101096314A (en) * 2007-06-22 2008-01-02 巩义市顺祥耐材有限公司 Iron outlet channel and method for preparing the same
CN101143794A (en) * 2007-09-05 2008-03-19 攀枝花市银江金勇工贸有限责任公司 Anti-sticking slag amorphous refractory material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102925623A (en) * 2012-11-23 2013-02-13 攀钢集团成都钢钒有限公司 Method for avoiding arcing and water leakage of water-cooling furnace lid of electric furnace

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