CN102555397A - Method for manufacturing screen glass - Google Patents

Method for manufacturing screen glass Download PDF

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Publication number
CN102555397A
CN102555397A CN2011102498554A CN201110249855A CN102555397A CN 102555397 A CN102555397 A CN 102555397A CN 2011102498554 A CN2011102498554 A CN 2011102498554A CN 201110249855 A CN201110249855 A CN 201110249855A CN 102555397 A CN102555397 A CN 102555397A
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China
Prior art keywords
glass
stove
minutes
temperature
heats
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CN2011102498554A
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Chinese (zh)
Inventor
孙光钊
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PENGZHOU ZHUOYUE CRAFT GLASS CO Ltd
Original Assignee
PENGZHOU ZHUOYUE CRAFT GLASS CO Ltd
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Priority to CN2011102498554A priority Critical patent/CN102555397A/en
Publication of CN102555397A publication Critical patent/CN102555397A/en
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Abstract

The invention discloses a method for manufacturing screen glass. The manufacturing method comprises the following steps of: 1) cutting glass according to the size of a silk painting; 2) cutting doubling ethylene vinyl acetate (EVA) transparent films according to the size of the silk painting; 3) combining the films, namely sandwiching the silk painting between the EVA transparent films, and putting the double-layer films which sandwich the silk painting into the space between two pieces of glass; 4) heating under vacuum, namely putting the original superposed sandwich glass sheet into a special wired glass heating furnace, heating, raising the temperature in the furnace to be between 75 and 85 DEG C within 20 to 30 minutes, raising the temperature in the furnace to be between 118 and 125 DEG C within 40 to 50 minutes, and starting a vacuum pump at the moment to pump air in the glass until the middle of the glass is vacuum; 5) cooling, and taking the glass out; and 6) edging, and cleaning. The sandwich glass manufactured by the method for manufacturing the screen glass can be used for decorating a screen and a partition wall; and the silk painting is embedded into the middle of the sandwich glass and can achieve double-surface effects of embroidery and the like, so that the problem of incapability of double-surface aesthetic enjoyment of art glass for a long time is solved, a remarkable visual effect can be achieved, and the color and the luster can be kept for a long time.

Description

A kind of manufacturing approach of windscreen
Technical field
The present invention relates to a kind of manufacturing approach of glass, relate in particular to a kind of manufacturing approach of windscreen.
Background technology
General technology glass all is single face effects, and its reverse side is all good-looking not as positive, and existing wire glass can two-sided seeing, but does not have artistic processing effect such as drawing.Embroidery part works such as Sichuan embroidery, Hunan embroidery, Suzhou embroidery can two-sided seeing, if but it is made laminated glass view and admire on manufacturing process and be confronted with numerous difficulties.
Summary of the invention
The object of the present invention is to provide a kind of windscreen manufacturing approach that can be used for occasions such as screen, partition decoration, has two-sided appreciation effect.
The present invention adopts following technical scheme to realize:
A kind of manufacturing approach of windscreen is characterized in that, this manufacturing approach comprises following steps:
1) cuts glass according to the classical Chinese painting on silk size;
2) cut doubling according to the classical Chinese painting on silk size and use the EVA transparent film, need two identical EVA films at least;
3) close sheet: classical Chinese painting on silk is clipped in the middle of the EVA film, and the double-layer film that will clip spun silk again is positioned in the middle of two blocks of glass, is made into former of laminated glass;
4) heating in vacuum: former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 20-30 minute with stove in temperature be heated to 75 ℃-85 ℃; With 40-50 minute temperature in the stove is risen to 118 ℃-125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
5) cooling and taking-up glass.
Further:
In step 1), thickness of glass is equal to or less than 5mm;
In step 2) in, the transparent film quantity of EVA is two;
In step 5), be 55 minutes to 65 minutes cool time;
At completing steps 5) after, also comprise a step 6): edging and hygienic cleaning: to heat and the glass finished product of extracting vacuum around clear up earlier, remove glue limit that overflow goes out etc., grind straight flange in case glass cuts hand with the glass linear edge polisher again.
Further; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 20-30 minute with stove in temperature be heated to 75 ℃-85 ℃; With 40-50 minute temperature in the stove is risen to 118 ℃-125 ℃ again, start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum.
Further; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 20 minutes with stove in temperature be heated to 75 ℃; With 40 minutes temperature in the stove is risen to 118 ℃ again, start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum.
Further; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 30 minutes with stove in temperature be heated to 85 ℃; With 50 minutes temperature in the stove is risen to 118 ℃-125 ℃ again, start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum.
Further; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 25 minutes with stove in temperature be heated to 80 ℃; With 45 minutes temperature in the stove is risen to 120 ℃ again, start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
In step 5), be 60 minutes cool time.
Further; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 30 minutes with stove in temperature be heated to 80 ℃; With 50 minutes temperature in the stove is risen to 125 ℃ again, start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum; In step 5), be 60 minutes cool time.
Prior art generally all is with the way of mounting spun silk to be fixed on to make screen in the wood picture frame and use; And adopt the produced laminated glass of windscreen manufacturing approach of the present invention; Can be used for screen, cut off to decorate, draw tiffany and embed in the middle of the laminated glass and make it reach two-sided effects such as embroidery, solved the difficult problem that artistic glass for a long time can not two ornamental sides; Visual effect is more outstanding, and it is more permanent that color and luster is preserved.
The specific embodiment
Through facing the description of embodiment down; To help public understanding the present invention more; But can't be regarded as restriction by the concrete embodiment that the applicant is given to technical scheme of the present invention, any definition to parts or technical characterictic change and/or to overall structure do form but not the conversion of essence all should be regarded as the protection domain that technical scheme of the present invention limits.
At first select beautiful appearance, on spun silk, map, fix spun silk, on spun silk, be figure, be made into classical Chinese painting on silk, make windscreen according to following method then by the painter with picture frame:
First embodiment:
1) cuts glass according to the classical Chinese painting on silk size;
2) cut doubling according to the classical Chinese painting on silk size and use the EVA transparent film, need two identical EVA films at least;
3) close sheet: classical Chinese painting on silk is clipped in the middle of the EVA film, and the double-layer film that will clip spun silk again is positioned in the middle of two blocks of glass, is made into former of laminated glass, and thickness of glass is equal to or less than 5mm;
4) heating in vacuum: former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 20-30 minute with stove in temperature be heated to 75 ℃-85 ℃; With 40-50 minute temperature in the stove is risen to 118 ℃-125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
5) cooling and taking-up glass, be 55 minutes to 65 minutes cool time;
6) edging and hygienic cleaning: to heat and the glass finished product of extracting vacuum around clear up earlier, remove glue limit that overflow goes out etc., grind straight flange in case glass cuts hand with the glass linear edge polisher again.
Second embodiment:
1) cuts glass according to the classical Chinese painting on silk size;
2) cut doubling according to the classical Chinese painting on silk size and use the EVA transparent film, need two identical EVA films at least;
3) close sheet: classical Chinese painting on silk is clipped in the middle of two EVA films, and the double-layer film that will clip spun silk again is positioned in the middle of two blocks of glass, is made into former of laminated glass, and thickness of glass is 5mm;
4) heating in vacuum: former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 20 minutes with stove in temperature be heated to 75 ℃; With 40 minutes temperature in the stove is risen to 118 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
5) cooling and taking-up glass, be 55 minutes to 65 minutes cool time;
Step 6): edging and hygienic cleaning: to heat and the glass finished product of extracting vacuum around clear up earlier, remove glue limit that overflow goes out etc., grind straight flange in case glass cuts hand with the glass linear edge polisher again.
The 3rd embodiment:
1, a kind of manufacturing approach of windscreen is characterized in that, this manufacturing approach comprises following steps:
1) cut glass according to the classical Chinese painting on silk size, thickness of glass equals 5mm;
2) cut two doublings according to the classical Chinese painting on silk size and use the EVA transparent film;
3) close sheet: classical Chinese painting on silk is clipped in the middle of the EVA film, and the double-layer film that will clip spun silk again is positioned in the middle of two blocks of glass, is made into former of laminated glass;
4) heating in vacuum: former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 30 minutes with stove in temperature be heated to 85 ℃; With 50 minutes temperature in the stove is risen to 118 ℃-125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
5) cooling and taking-up glass, be 55 minutes to 65 minutes cool time;
6) edging and hygienic cleaning: to heat and the glass finished product of extracting vacuum around clear up earlier, remove glue limit that overflow goes out etc., grind straight flange in case glass cuts hand with the glass linear edge polisher again.
The 4th embodiment:
1) cut glass according to the classical Chinese painting on silk size, thickness of glass is 5mm;
2) cut two doublings according to the classical Chinese painting on silk size and use the EVA transparent film;
3) close sheet: classical Chinese painting on silk is clipped in the middle of the EVA film, and the double-layer film that will clip spun silk again is positioned in the middle of two blocks of glass, is made into former of laminated glass;
4) heating in vacuum: former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 30 minutes with stove in temperature be heated to 80 ℃; With 80 minutes temperature in the stove is risen to 125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
5) cooling and taking-up glass, be 60 minutes cool time;
6) edging and hygienic cleaning: to heat and the glass finished product of extracting vacuum around clear up earlier, remove glue limit that overflow goes out etc., grind straight flange in case glass cuts hand with the glass linear edge polisher again.
The 5th embodiment:
1) cuts glass according to the classical Chinese painting on silk size;
2) cut two identical doublings according to the classical Chinese painting on silk size and use the EVA transparent film, thickness of glass is 5mm;
3) close sheet: classical Chinese painting on silk is clipped in the middle of the EVA film, and the double-layer film that will clip spun silk again is positioned in the middle of two blocks of glass, is made into former of laminated glass;
4) heating in vacuum: former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 25 minutes with stove in temperature be heated to 80 ℃; With 45 minutes temperature in the stove is risen to 120 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
5) cooling was taken out glass after 60 minutes;
6) edging and hygienic cleaning: to heat and the glass finished product of extracting vacuum around clear up earlier, remove glue limit that overflow goes out etc., grind straight flange in case glass cuts hand with the glass linear edge polisher again.
Certainly; The present invention can also have other various embodiments; Under the situation that does not deviate from spirit of the present invention and essence thereof; Those of ordinary skill in the art can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.

Claims (7)

1. the manufacturing approach of a windscreen is characterized in that, this manufacturing approach comprises following steps:
1) cuts glass according to the classical Chinese painting on silk size;
2) cut doubling according to the classical Chinese painting on silk size and use the EVA transparent film, need two identical EVA films at least;
3) close sheet: classical Chinese painting on silk is clipped in the middle of the EVA film, and the double-layer film that will clip spun silk again is positioned in the middle of two blocks of glass, is made into former of laminated glass;
4) heating in vacuum: former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 20-30 minute with stove in temperature be heated to 75 ℃-85 ℃; With 40-50 minute temperature in the stove is risen to 118 ℃-125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
5) cooling and taking-up glass.
2. the manufacturing approach of windscreen according to claim 1 is characterized in that:
In step 1), thickness of glass is equal to or less than 5mm;
In step 2) in, the transparent film quantity of EVA is two;
In step 5), be 55 minutes to 65 minutes cool time;
At completing steps 5) after, also comprise a step 6): edging and hygienic cleaning: to heat and the glass finished product of extracting vacuum around clear up earlier, remove glue limit that overflow goes out etc., grind straight flange in case glass cuts hand with the glass linear edge polisher again.
3. the manufacturing approach of windscreen according to claim 1 and 2; It is characterized in that; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats, in 20-30 minute with stove in temperature be heated to 75 ℃-85 ℃, with 40-50 minute temperature in the stove is risen to 118 ℃-125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum.
4. the manufacturing approach of windscreen according to claim 1 and 2; It is characterized in that; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats, in 20 minutes with stove in temperature be heated to 75 ℃, with 40 minutes temperature in the stove is risen to 118 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum.
5. the manufacturing approach of windscreen according to claim 1 and 2; It is characterized in that; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats, in 30 minutes with stove in temperature be heated to 85 ℃, with 50 minutes temperature in the stove is risen to 118 ℃-125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum.
6. the manufacturing approach of windscreen according to claim 1 and 2 is characterized in that,
In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats; In 25 minutes with stove in temperature be heated to 80 ℃; With 45 minutes temperature in the stove is risen to 120 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum;
In step 5), be 60 minutes cool time.
7. the manufacturing approach of windscreen according to claim 1 and 2; It is characterized in that; In step 4): former of superimposed good laminated glass is positioned over special-purpose wired glass heats stove heats, in 30 minutes with stove in temperature be heated to 80 ℃, with 50 minutes temperature in the stove is risen to 125 ℃ again; Start the vacuum machine this moment and extract the air in the glass, in the middle of glass, form vacuum; In step 5), be 60 minutes cool time.
CN2011102498554A 2011-08-29 2011-08-29 Method for manufacturing screen glass Pending CN102555397A (en)

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Application Number Priority Date Filing Date Title
CN2011102498554A CN102555397A (en) 2011-08-29 2011-08-29 Method for manufacturing screen glass

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Application Number Priority Date Filing Date Title
CN2011102498554A CN102555397A (en) 2011-08-29 2011-08-29 Method for manufacturing screen glass

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103482888A (en) * 2013-09-12 2014-01-01 天津广源新材料科技有限公司 High-strength laminated glass manufacturing method
CN109276061A (en) * 2018-09-25 2019-01-29 朱翼 A kind of methods of exhibiting of work of fine arts
CN113547825A (en) * 2021-07-14 2021-10-26 浙江丽庄家居科技有限公司 Production process of embroidery silk-sandwiched glass

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1569717A (en) * 2004-04-27 2005-01-26 番禺新法五金玻璃有限公司 Laminated glass and its production method
WO2005082617A1 (en) * 2004-03-02 2005-09-09 Mitsubishi Plastics, Inc. Multilayer resin film and laminated glass
CN101062649A (en) * 2006-04-25 2007-10-31 程普 Glass artwork mounting method for paper-cut works
CN101633286A (en) * 2009-07-28 2010-01-27 杜平 Sandwich painting reinforced flat plate art glass and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005082617A1 (en) * 2004-03-02 2005-09-09 Mitsubishi Plastics, Inc. Multilayer resin film and laminated glass
CN1569717A (en) * 2004-04-27 2005-01-26 番禺新法五金玻璃有限公司 Laminated glass and its production method
CN101062649A (en) * 2006-04-25 2007-10-31 程普 Glass artwork mounting method for paper-cut works
CN101633286A (en) * 2009-07-28 2010-01-27 杜平 Sandwich painting reinforced flat plate art glass and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103482888A (en) * 2013-09-12 2014-01-01 天津广源新材料科技有限公司 High-strength laminated glass manufacturing method
CN109276061A (en) * 2018-09-25 2019-01-29 朱翼 A kind of methods of exhibiting of work of fine arts
CN113547825A (en) * 2021-07-14 2021-10-26 浙江丽庄家居科技有限公司 Production process of embroidery silk-sandwiched glass

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Application publication date: 20120711