CN102549056A - Flame retardant thermoplastic elastomer - Google Patents
Flame retardant thermoplastic elastomer Download PDFInfo
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- CN102549056A CN102549056A CN2009801615778A CN200980161577A CN102549056A CN 102549056 A CN102549056 A CN 102549056A CN 2009801615778 A CN2009801615778 A CN 2009801615778A CN 200980161577 A CN200980161577 A CN 200980161577A CN 102549056 A CN102549056 A CN 102549056A
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4236—Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
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- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
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- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0066—Flame-proofing or flame-retarding additives
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- C08K5/00—Use of organic ingredients
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0853—Vinylacetate
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- C08L31/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
- C08L31/02—Homopolymers or copolymers of esters of monocarboxylic acids
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- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
- C08L75/06—Polyurethanes from polyesters
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- C08L75/04—Polyurethanes
- C08L75/08—Polyurethanes from polyethers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/016—Flame-proofing or flame-retarding additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
- C08K5/523—Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
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Abstract
The present disclosure provides a composition which includes a thermoplastic elastomer and a flame retardant composed of a metal hydrate and an oligomeric phosphate ester. The weight ratio of metal hydrate to oligomeric phosphate ester is greater than 1.45:1. The composition may be a component of an article such as a coated wire or a coated cable, with the composition present in the coating.
Description
Background technology
The disclosure relates to flame-retardant thermoplastic elastomer.
Halogen-containing material for example SE (PVC) is widely used in wire rod and the cable application.Ecological with healthy concern is driving the viable substitute that strives to find PVC.Thermoplastic elastomer is counted as the possible halogen substitute of PVC, because thermoplastic elastomer and PVC are similar at many physics and mechanical aspects.But wire rod and cable application need flame retardant resistance.Add fire retardant and usually reduce required physics of thermoplastic elastomer and mechanical properties to thermoplastic elastomer.
Expectation has a kind of halogen free flame retardant thermoplastic elastomerics, and it has suitable mechanical properties and physical properties for wire rod and cable application especially flexible wire/cable.
Summary of the invention
The disclosure provides a kind of compsn.In one embodiment, a kind of compsn is provided, it comprises the thermoplastic elastomer and about 48wt% fire retardant to about 75wt% of about 12wt% to about 50wt%.The Shore hardness of said thermoplastic elastomer is less than 50D.Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.The weight ratio of said metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1.
The application provides another kind of compsn.In one embodiment, a kind of compsn is provided, it comprises thermoplastic elastomer, based on the polar polymer of alkene, and fire retardant.Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.
The application provides a kind of goods.In one embodiment, a kind of goods are provided, it comprises at least one assembly that is made up of compsn, and said compsn comprises thermoplastic elastomer and fire retardant.The Shore hardness of said thermoplastic elastomer is less than 50.Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.The weight ratio of metal hydrate and organophosphate is greater than about 1.45: 1.
In one embodiment, said goods comprise metallic conductor and the coating on said metallic conductor.Said coating comprises said compsn.
Description of drawings
Fig. 1 is the synoptic diagram according to the wire forming machinery of a kind of embodiment of the application (molder).
Fig. 2 is the synoptic diagram according to the corrosion chamber of a kind of embodiment of the application.
Embodiment
The all elements periodictable that the application mentions is meant the Press by CRC, Inc. in 2003 publish and enjoy copyright the periodic table of elements.Equally, any family of mentioning should be the family of in this periodic table of elements of the IUPAC system that uses numbering family, being reflected.Only if point out, from context hint or prior art convention, all parts and per-cent are all based on weight, and all TPs are synchronous with the application's submission date.Purpose to patent practice; The patent of any reference, patented claim or disclosed content all are incorporated herein by reference (or its US embodiment of equal value also is incorporated herein by reference) at this, particularly about the disclosure of the synthetic technology in this area, product and processing design, polymkeric substance, catalyzer, definition (any definition that does not specifically provide with the application is inconsistent) and this area general knowledge.
Digital scope among the application is an approximation, only if therefore refer else, otherwise it can comprise the value beyond this scope.Numerical range comprises all numerical value from the lower value to the higher limit that increase with 1 unit, and condition is arbitrarily than low value and the interval of at least 2 units of existence between the high value arbitrarily.For example, if record component, physics or other character are 100 to 1 like molecular weight, temperature etc.; 000, mean and enumerated all single numerical value clearly, as 100,101,102 etc.; And all subranges, as 100 to 144,155 to 170,197 to 200 etc.For comprising less than 1 numerical value or comprising the scope of mark greater than 1 (for example 1.1,1.5 etc.), regard 1 unit as 0.0001,0.001,0.01 or 0.1 in the time of suitably.For the scope of the units that comprises less than 10 (for example 1 to 5), typically regard 1 unit as 0.1.These only are the examples of the content that specifically meant, and the institute of cited Schwellenwert and the numerical value between the mxm. might make up and all is considered to clear record in this application.Digital scope in the application provides the amount of various other components in thermoplastic elastomer, fire retardant, UV-stablizer, additive and the said composition and has limited various characteristics and the character etc. of these components.
When using about chemical cpd, only if offer some clarification on, otherwise odd number comprises all isomeric form, and vice versa (for example, " hexane " comprises whole isomer of hexane separately or jointly).Term " compound " and " complex compound " alternately are used for representing organic cpds, mineral compound and organometallics.No matter the minimum of term " atom " expression element is formed, and ionic condition, that is, no matter whether it is charged or part is charged or be bonded in another atom.Term " amorphous " expression lacks like the polymkeric substance through dsc (DSC) or the determined crystalline melting point of equivalent technique.
The existence that term " comprises ", any other component, step or process do not got rid of in " comprising ", " having " and their derivative, and no matter whether the application disclosed them especially.For eliminating any query, only if opposite explanation is arranged, otherwise, can comprise any other additive, auxiliary material or compound (no matter be polymeric or be not polymeric) through all compsns that require use a technical term " comprising ".On the contrary, except for unnecessary those of processing property, term " basically by ... form " will any other component, step or process get rid of outside the scope of how narrating down in office.Term " by ... form " do not comprise any component, step or the process not describing especially or list.Only if explain, otherwise term " or " refer to listed separate member with and any combination.
The mixture or the blend of two kinds of term such as " compsns " or more kinds of components.
The compsn of two kinds of term such as " blend ", " blend polymer " or more kinds of polymkeric substance.Such blend can be or can not be to dissolve to mix.Such blend can or can not be separated.Such blend can comprise or can not comprise one or more microcell structures, as determined by transmitted electron spectral method, scattering of light, x-ray scattering and any other methods known in the art.
Term " polymer " " (waiting term) be the macromolecular cpd that makes identical or dissimilar monomer reaction (that is polymerization) preparation." polymkeric substance " comprises homopolymer and multipolymer.
In one embodiment, a kind of compsn is provided.Said compsn comprises thermoplastic elastomer and fire retardant.Said fire retardant is made up of metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.The weight ratio of metal hydrate and organophosphate is greater than about 1.45: 1.Said weight ratio is based on the gross weight of compsn.
In one embodiment, the Shore hardness of said thermoplastic elastomer is less than 50D.
Used " thermoplastic elastomer " of the application is a kind of polymkeric substance; It is softening and when being cooled to room temperature, get back to its initial condition basically when being exposed to when hot that its (1) has the ability that is stretched to the original length that is withdrawn into it above its original length and when discharging basically and (2).Thermoplastic elastomer of the present invention is not crosslinked, does not perhaps have crosslinked through alternate manner.The application's thermoplastic elastomer is different from " thermosetting polymer ", and does not comprise " thermosetting polymer ", and thermosetting polymer can irreversibly solidify perhaps " sclerosis " when heating.The limiting examples of suitable thermoplastic elastomer comprises thermoplastic polyurethane (" TPU "), thermoplastic polyester elastomer (TPEE), polyamide elastomer, and any combination.
In one embodiment, said thermoplastic elastomer does not contain based on the non-polar polymer of alkene for example based on the non-polar polymer of ethene with based on the non-polar polymer of propylene.
Used " thermoplastic polyurethane " (perhaps " TPU ") of the application is the reaction product of POLYMETHYLENE POLYPHENYLISOCYANATE, one or more polymeric glycol and optional one or more two senses chain extension agents.Said TPU can pass through prepolymer, quasi-prepolymer or single stage method (one-shot methods) preparation.
Said POLYMETHYLENE POLYPHENYLISOCYANATE can be vulcabond.Said vulcabond forms hard segment in TPU, and can be aromatics, aliphatic and alicyclic vulcabond and two kinds or more kinds of these combination of compounds.The limiting examples of structural unit that is derived from vulcabond (OCN-R-NCO) is by representing with following formula (I):
Wherein R is an alkylidene group, cycloalkylidene, or arylidene.The representative example of these vulcabond can find in following document: USP 4,385,133; 4,522,975 and 5,167,899.The limiting examples of suitable vulcabond comprises 4,4 '-two-isocyanato-ditan, PPDI, 1,3-two (isocyanato-methyl)-hexanaphthene; 1,4-two-isocyanato--hexanaphthene, hexamethylene diisocyanate, l,5 naphthylene diisocyanate; 3,3 '-dimethyl--4,4 '-biphenyl diisocyanate, 4,4 '-two-isocyanato--dicyclohexyl methyl hydride; 2,4-inferior cresyl vulcabond and 4,4 '-two-isocyanato--ditan.
Said polymeric glycol forms soft chain segment in the TPU that obtains.The molecular weight of polymeric glycol (number average) is 200 to 10,000g/mol.Can use more than a kind of polymeric glycol.The limiting examples of suitable polymeric glycol comprises polyether glycol (producing " polyether TPU "); Polyester glycol (producing " polyester TPU "); Hydroxy-end capped polycarbonate (produce " polycarbonate TPU '); Hydroxyl terminated poly-butadiene; Hydroxyl terminated poly-butadiene-acrylonitrile copolymer; Dialkylsiloxane and epoxy alkane be the hydroxy-end capped multipolymer of oxyethane and propylene oxide for example; Natural oil glycol, and any combination.Can in the aforementioned polymeric glycol one or more be mixed with amine terminated polyether and/or amino-terminated polybutadiene-acrylonitrile copolymer.
Said two functional chain extension agents can be the chain diol of aliphatics straight chain and branching, and it has individual carbon atom 2 to 10 (comprising end points) in chain.The illustrative example of these glycol is a terepthaloyl moietie, 1, and ammediol, 1, the 4-butyleneglycol, 1, the 5-pentanediol, 1, the 6-pinakon, NSC 6366, etc.; 1,4 cyclohexane dimethanol; Quinhydrones two-(hydroxyethyl) ether; Cyclohexylidene glycol (1,4-, 1,3-and 1,2-isomer), isopropylidene two (hexalin); Glycol ether, DPG, thanomin, N-methyl-diethylolamine, etc.; Mixture with above any material.As previously mentioned, in some cases, the two sense chain extension agents of (being less than about 20 equivalent %) of less ratio can use the chain extension agent of trifunctional to replace, and the thermoplasticity of the TPU that obtains of not detracting; The illustrative example of such chain extension agent is a glycerine, TriMethylolPropane(TMP), etc.
Amount through selecting concrete reactant composition, desired hard and soft chain segment and being enough to provides the for example determined amount of index of modulus and tear strength of favorable mechanical character, and chain extension agent is added in the urethane.Used polyurethane composition can contain 2 to 25wt% in practice of the present disclosure, and perhaps 3 to 20wt%, perhaps 4 to 18wt% chain extender component.
Choose wantonly, a spot of monohydroxy official is the functional compound of mono amino perhaps, usually is called " chain terminator ", can be used to control molecular weight.The illustrative example of such chain terminator is propyl alcohol, butanols, amylalcohol and hexanol.When using, chain terminator is usually with less amount, produce polyurethane composition the entire reaction mixture 0.1 to 2wt%, exist.
The equivalence ratio of polymeric glycol and said chain extension agent can be according to the desired hardness of TPU product and noticeable change.As a rule, equivalence ratio falls into about 1: 1 to about 1: 20, and perhaps about 1: 2 to each about 1: 10 scope.Simultaneously, isocyanurate equivalent is 0.90: 1 to 1.10: 1 with the normal overall proportion that contains the material of active hydrogen, perhaps, and 0.95: 1 to 1.05: 1.
Can use additive to come the character of urethane used in the modification practice of the present disclosure.Can comprise additive with known convention amount in prior art and the document.Usually the use additive comes to provide the character of concrete expectation, said additive for example various inhibitor, ultraviolet inhibitor, wax, thickening material and fillers to urethane.When using filler, they can be organically perhaps inorganic, still normally inorganic for example clay, talcum, lime carbonate, silicon-dioxide etc.Equally, for example glass or thomel are given some character can to add fibrous additive.
In one embodiment, the density of TPU is more than or equal to 0.90g/cc, perhaps more than or equal to 0.95g/cc, perhaps more than or equal to 1.00g/cc.In another embodiment, the density of TPU is less than or equal to 1.30g/cc, perhaps is less than or equal to 1.25g/cc, perhaps is less than or equal to 1.20g/cc.In another embodiment, the density of TPU is 0.90g/cc to 1.30g/cc, perhaps 0.95g/cc to 1.25g/cc, perhaps 1.00g/cc to 1.20g/cc.
In one embodiment, the melt index of TPU is more than or equal to 0.1g/10min, perhaps more than or equal to 0.5g/10min, perhaps more than or equal to 1g/10min (through ASTM D-1238-04, at 190 ℃, 8.7kg records).In another embodiment, the melt index of TPU is less than or equal to 100g/10min, perhaps is less than or equal to 50g/10min, perhaps is less than or equal to 20g/10min, (ASTM D-1238-04,190 ℃, 8.7kg).In another embodiment, the melt index of TPU is 0.1g/10min to 100g/10min, perhaps 0.5g/10min to 50g/10min, perhaps 1g/10min to 20g/10min.
The limiting examples of suitable TPU comprises the PELLETHANE that can derive from Lubrizol Advanced Materials
TMThermoplastic polyurethane, TECOFLEX
TMThermoplastic polyurethane, TECOPLAST
TMThermoplastic polyurethane, TECOPHILIC
TMThermoplastic polyurethane, TECOTHANE
TMThermoplastic polyurethane, ESTANE
TMTPUE, and ISOPLAST
TMThermoplastic polyurethane; Can derive from the CARBOTHANE of Noveon
TMThermoplastic polyurethane; Can derive from the ELASTOLLAN of BASF
TMThermoplastic polyurethane and other thermoplastic polyurethane; With can derive from Bayer, the commercial thermoplastic urethane of Huntsman and Merquinsa.
In one embodiment, said thermoplastic elastomer is that Shore hardnes figure is that about 60A is to the TPU less than 50D.Shore hardness records according to ASTMD2240.
In one embodiment, said thermoplastic elastomer comprises thermoplastic polyester elastomer (TPEE).Used " thermoplastic polyester elastomer " of the application is the thermoplastic elastomer that comprises hard polyester segments and polyether polyols soft chain segment.The limiting examples of suitable hard segment comprises polybutylene terephthalate (PBT), and PBN (PBN).The limiting examples of suitable soft chain segment comprises polytetramethylene glycol (PTMG), polycaprolactone (PCL), and poly adipate succinic acid ester (PBA).The Shore hardnes figure of TPEE is that 25D is extremely less than 50D.The limiting examples of commercial TPEE comprises the ARNITEL that derives from DSM
TMAnd derive from the HYTREL of Du Pont
TM
In one embodiment, said thermoplastic elastomer comprises polyamide elastomer.Used " polyamide elastomer " of the application is to contain polymeric amide hard segment and polyethers and/or soft polyester segmental thermoplastic elastomer.The Shore hardnes figure of said polyesteramide is that 80A is extremely less than 50D.The limiting examples of suitable polyamide elastomer comprises the PEB AX that derives from Arkema
TM
Said compsn can contain a kind of or more than a kind of thermoplastic elastomer.In one embodiment, said compsn comprises first thermoplastic elastomer and second thermoplastic elastomer, and said second thermoplastic elastomer is different with first thermoplastic elastomer.
In one embodiment, the amount of the thermoplastic elastomer that compsn of the present invention comprises is from the about 48wt% of lower limit amount, perhaps about 50wt%, and perhaps about 55wt%, to the about 75wt% of upper limit amount, perhaps about 70wt%, perhaps about 65wt% or about 60wt%.Weight percent is based on the gross weight of compsn.
Compsn of the present invention comprises fire retardant.Said fire retardant is made up of metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.In one embodiment, said fire retardant is the expansible fire retardant." expansible fire retardant " is fire retardant, said fire retardant be exposed to fire during produce the coke (foamed char) of foaming on polymeric materials surface.
Said fire retardant comprises metal hydrate.Do not receive concrete one theory, metal hydroxides is (perhaps the producing water vapour) reagent that produces water, thereby in the combustion processes of this compsn, foaming is provided.The limiting examples of suitable metal hydrate comprises Marinco H, white lake, alumina monohydrate, hydromagnesite, zinc borate hydrate and any combination thereof.
Said fire retardant can contain a kind of or more than a kind of metal hydrate.In one embodiment, fire retardant comprises first metal hydrate and second metal hydrate, and said second metal hydrate is different from said first metal hydrate.
In one embodiment, metal hydrate is white lake and/or Marinco H.
With the about 30wt% of lower limit amount, perhaps about 35wt%, perhaps about 37wt% be to the about 60wt% of upper limit amount in compsn for metal hydrate, perhaps about 50wt%, perhaps about 45wt% and existing.Weight percent is based on the gross weight of compsn.
Fire retardant also comprises oligomeric SULPHOSUCCINIC ACID ESTER (OPE).Used " the oligomeric SULPHOSUCCINIC ACID ESTER " of the application is the compound of structure (II):
Wherein R is divalence C independently
1-C
20Linearity, perhaps the cyclic alkylene or the alkylidene group of branching, the C that perhaps has the divalence of one or more aromatic kernel
6-C
30Arylidene, or the substituted verivate of any aforementioned group; Z is independently selected from (i) monovalence C
1-C
20Linearity, branching or cyclic alkylene or alkylidene group, (ii) have the monovalence C of one or more aromatic kernel
6-C
30Arylidene, the perhaps substituted verivate of any aforementioned group, or (iii) hydrogen group; Each m is 0 or 1 independently, is preferably 1; With n be about 1 to about 10 (comprising end points), perhaps its any subclass, perhaps about 1 to about 7, perhaps about 1 to about 3.Term n can represent the mean values of the repeating unit of aromatic phosphate acid ester oligopolymer, and wherein as the typical consequence of oligomerisation process, said aromatic phosphate acid ester oligomeric composition contains the phosphate compound of statistical distribution.As a result, for concrete aromatic phosphate acid ester oligomeric composition, n needs not be integer.
Representational monovalence among R and the Z-or divalence-arylidene based on and comprise following group: phenylene, biphenylene, 2,2-diphenyl propane, naphthylidene, anthrylene and substituted verivate thereof, etc.The limiting examples that can derive the arylidene of R or Z comprises Resorcinol, 1-two (4-hydroxy phenyl)-1-diphenylphosphino ethane (" bisphenol-AP " or " Bis-AP "), 9, the residuum of 9-two (4-hydroxy phenyl) fluorenes (fluorine) (" BHPF ") or dihydroxyphenyl propane.In one embodiment, R is selected from the C of divalence
2-C
20Linearity, perhaps the cyclic alkylene or the alkylidene group of branching, the C that perhaps has the divalence of one or more aromatic kernel
6-C
30Arylene group, the perhaps substituted verivate of any aforementioned group; Z is monovalence C
6Aromatic yl group, each m is 1, and n is about 1 to about 3.
The limiting examples of suitable oligomeric SULPHOSUCCINIC ACID ESTER comprises Resorcinol di-phosphate tetraphenyl ester, dihydroxyphenyl propane di-phosphate tetraphenyl ester, resorcinol diphosphate; Resorcinol di(2-ethylhexyl)phosphate phenylester (RDP), Tripyrophosphoric acid dihydroxyphenyl propane ester (BAPP), bisphenol-A bis (diphenyl phosphate) base ester (BPADP); Di-phosphate dihydroxyphenyl propane ester (BADP), (2, the 6-3,5-dimethylphenyl) 1; 3-phenylene bisphosphate, and any combination.
Said fire retardant can contain a kind of or more than a kind of oligomeric SULPHOSUCCINIC ACID ESTER.In one embodiment, said fire retardant comprises more than a kind of OPE, for example an OPE and the 2nd OPE, and said the 2nd OPE is different with an OPE.
The amount that OPE exists in compsn is for from the about 5wt% of lower limit amount, and perhaps about 10wt%, perhaps about 15wt% be to the about 35wt% of upper limit amount, perhaps about 30wt%, perhaps about 25wt%.Weight percentage is based on the gross weight of this compsn.
In one embodiment, said fire retardant lacks halogen or not halogen-containing through alternate manner.
In one embodiment, said fire retardant lacks nitrogen or nonnitrogenous through alternate manner.
In one embodiment, OPE lacks halogen or not halogen-containing through alternate manner.
In one embodiment, OPE lacks nitrogen or nonnitrogenous through alternate manner.
The weight ratio of metal hydrate and organophosphate is greater than 1.45: 1 in the said fire retardant, perhaps greater than 1.45-12.0: 1, perhaps 1.5-9.0: 1, perhaps 1.7-6: 1, perhaps 2.0-4.0: 1.The limiting examples of the weight ratio of flame retardant compositions and fire retardant total addition level provides in following table 1.
Table 1
The FR=fire retardant
The MH=metal hydrate
The oligomeric SULPHOSUCCINIC ACID ESTER of OPE=
Wt% is based on the gross weight of compsn.
The applicant finds unexpectedly; Weight ratio with (1) flame retardant agent content and (2) MH: OPE has produced flame-retardant thermoplastic elastomer composition unexpectedly for the compsn greater than 1.45: 1, and said composition has been passed through the strict VW-1 test that is used for wire rod and cable application.In addition, said composition advantageously has based on the V-I grade of UL-94 perhaps better.
In one embodiment, said composition contains the 12wt% that has an appointment to the thermoplastic elastomer of about 50wt% and the about 48wt% fire retardant of about 75wt% extremely.In addition, said fire retardant comprises that about 30wt% is to the metal hydrate (MH) of about 60wt% and the about 5wt% oligomeric SULPHOSUCCINIC ACID ESTER (OPE) of about 35wt% extremely.The weight ratio of MH: OPE is greater than 1.45: 1.
In one embodiment, said fire retardant only is made up of metal hydrate (one or more) and said oligomeric SULPHOSUCCINIC ACID ESTER (one or more).In other words, said fire retardant only is made up of metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.
In one embodiment, said compsn is formed small pieces.The tensile strength of these small pieces is that about 2.5MPa is to about 10MPa.Tensile strength records according to ASTM D638.
In one embodiment, said compsn is formed small pieces.The tensile fracture elongation rate of these small pieces is about 200% to about 700%, and is perhaps about 300% to 650%, records according to ASTM D638.The applicant finds unexpectedly, provides Shore hardness to produce a kind of compsn unexpectedly less than the thermoplastic elastomer of 50D, and it has good flexibility, promptly about 200% to about 700% tensile fracture elongation rate.In further embodiment, the Shore hardness of said compsn is less than 50D.
The application provides another kind of compsn.In one embodiment, a kind of compsn is provided, it comprises thermoplastic elastomer, based on the polar polymer of alkene, and fire retardant.Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.Said thermoplastic elastomer and fire retardant can be respectively any corresponding thermoplastic elastomer and the fire retardant that the application discloses.
In one embodiment, the weight ratio of metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1.
Used " based on the polymkeric substance of alkene " of the application is a kind of polymkeric substance, and it contains the alkene for example ethene or the propylene of the main weight percent of polymerized form, based on the gross weight of polymkeric substance.Comprise based on the polymkeric substance of ethene with based on the polymkeric substance of propylene based on the limiting examples of the polymkeric substance of alkene." based on the polar polymer of alkene " is the polymkeric substance based on alkene that contains one or more polar groups (being sometimes referred to as polar functional group).Used " polar group " of the application is any group of giving bond moment (bond dipole moment) to nonpolar basically olefin hydrocarbon molecules originally.Exemplary polar group comprises carbonyl, hydroxy-acid group, carboxylic acid anhydride group, carboxylate group, epoxide group, sulfonyl group, nitrile group, amide group, silane group etc., and can introduce the polymkeric substance based on alkene with these groups or through grafting or through copolymerization.
Non-limiting instance based on the polar polymer of alkene comprises ethylene/acrylic acid (EAA); Ethylene/methacrylic acid (EMA); Ethene/acrylic ester or methacrylic ester; Ethylene/vinyl acetate (EVA); Gather (ethene-copolymerization-vinyltrimethoxy silane) multipolymer; Maleic anhydride-or silane-grafted olefin polymer; Gather (tetrafluoroethylene-alternately-ethene) (ETFE); Gather (tetrafluoroethylene-copolymerization-R 1216) (FEP); Gather (ethene-copolymerization-tetrafluoroethylene-copolymerization-R 1216 (EFEP); Gather (vinylidene fluoride) (PVDF); Gather (vinyl fluoride) (PVF); Deng.Commercial embodiment based on the polar polymer of alkene comprises DuPont EL V AX
TMEthylene vinyl acetate (EVA) resin derives from the AMPLIFY of The Dow Chemical Company
TMEthylene ethyl acrylate (EEA) multipolymer derives from the PRIMACOR of The Dow Chemical Company
TMEthylene/acrylic acid copolymer and derive from the SI-LINK of The Dow Chemical Company
TMGather (ethene-copolymerization-vinyltrimethoxy silane) multipolymer.
In one embodiment, said polar polymer based on alkene is EVAc (EVA).The vinyl acetate content of said EVA is that about 3wt% is to about 45wt%, based on the gross weight of EVA.EVA can form external phase (perhaps matrix) or have the common successive phase (co-continuous phase) of said thermoplastic elastomer.Fire retardant spreads all over said external phase and/or is total to successive and disperses mutually.
In one embodiment, with the about 1wt% of lower limit amount, perhaps about 5wt%, perhaps about 10wt% be to the about 30wt% of upper limit amount in compsn for EVA, perhaps about 25wt%, and perhaps about 20wt% exists.In further embodiment, said compsn contains the EVA of 10wt% to 15wt%.Weight percent is based on the gross weight of compsn.
In one embodiment, said compsn contains the 12wt% that has an appointment to the said thermoplastic elastomer of about 50wt%, and about 1wt% is EVA and the about 48wt% fire retardant of about 75wt% extremely of about 30wt% extremely.In addition, said fire retardant comprises the said metal hydrate and about 5wt% said oligomeric SULPHOSUCCINIC ACID ESTER to about 35wt% of about 30wt% to about 60wt%.Foregoing like the application, metal hydrate can be any ratio with the ratio of oligomeric SULPHOSUCCINIC ACID ESTER, perhaps any proportional range.The weight ratio of the amount of fire retardant and MH: OPE provides the V-I grade of measuring according to UL-94 perhaps better to said composition.
In one embodiment, said compsn is formed small pieces.The tensile strength of said small pieces is that about 2.5MPa is to about 10MPa.Tensile strength records according to ASTM D638.
In one embodiment, said compsn is formed small pieces.The tensile fracture elongation rate of said small pieces is about 200% to about 700% or about 300% to about 650%, records according to ASTM D638.
In one embodiment, have based on the Shore hardness of the compsn of the polar polymer of alkene for less than 50D.
Any foregoing all can comprise the additive below one or more: dripping inhibitor; Hindered amine as light stabilizer (having at least a secondary amine or tertiary amine group) (" HALS "), UV light absorber (for example o-hydroxy triazine), inhibitor, solidifying agent, synergistic agent and delayer, processing aid, filler, coupling agent, antistatic agent, nucleator, slip(ping)agent, softening agent, lubricant, viscosity control agent, tackifier, anti, tensio-active agent, extending oil, acid scavenger, metal passivator and any combination thereof.
In one embodiment, said compsn does not drip (drip-free).Used " not the having drippage compsn (drip-free composition) " of the application is a kind of compsn, and it does not produce the vertical drippage of molten particles when being exposed to heat or flame, and this molten particles can be lighted the cotton that is positioned at the said composition below.
In one embodiment, this compsn comprises dripping inhibitor.Dripping inhibitor prevents the drippage of compsn when being exposed to flame.Said dripping inhibitor can be any dripping inhibitor known in the art.The unrestricted instance of suitable dripping inhibitor comprises fluoro-resin, for example gathers (tetrafluoroethylene), PVDF or tetrafluoroethylene/hexafluoropropylene copolymer and Tefzel, tetrafluoroethylene-grafted styrene-acrylonitrile copolymer (T-SAN); The fluorizated polyolefine, 1,1,2; 2-Tetrafluoroethane sulfonic acid or 1,1,2; 3,3, lithium salts, sodium salt, sylvite or the cesium salt of 3-HFC-236fa sulfonic acid.The further limiting examples of suitable dripping inhibitor comprises silicone resin, silicone oil, phosphoric acid, phosphorous acid; Hypophosporous Acid, 50, diphosphanetetroic acid, phospho acid (phosphinic acid), phosphonic acids; Metaphosphoric acid, hexa metaphosphoric acid (hexanetaphosphoric acid), thiophosphoric acid, hexafluorophosphoric acid; Difluorophosphoric acid, fluoro phosphorous acid, difluoro phosphorous acid, fluoro Hypophosporous Acid, 50 and fluoro diphosphanetetroic acid.Said dripping inhibitor can be one or more of any aforementioned dripping inhibitor.In one embodiment, said dripping inhibitor is not halogen-containing.
In one embodiment, this compsn comprises hindered amine as light stabilizer (HALS).The limiting examples of appropriate H ALS comprises
770 (two-(2; 2,6,6-tetramethyl--4-piperidyl) sebate);
144 (two-(1; 2,2,6; 6-pentamethyl--4-piperidyl)-2-normal-butyl-2-(3; Malonic ester) and
PR-31 (propane diacid, [(4-p-methoxy-phenyl)-methylene radical]-two-(1 5-two-tertiary butyl-4-hydroxy benzyl); 2; 2,6,6-pentamethyl--4-piperidyl) ester).
In one embodiment, this compsn comprises inhibitor.The limiting examples of suitable inhibitor comprises for example four [methylene radical (3,5-two-tertiary butyl-4-hydroxy hydrogenation-laurate)] methane of hindered phenol; Two [(β-(3, the 5-di-tert-butyl-4-hydroxyl benzyl)-methyl propyloic)] thioether, 4; 4 '-sulphur di-(2-methyl-6-tert butyl phenol), 4,4 '-sulphur di-(the 2-tertiary butyl-5-methylphenol); 2; 2 '-sulphur di-(4-methyl-6-tert butyl phenol) and sulphur di-ethylene (3,5-two-tertiary butyl-4-hydroxy) hydrogenated cinnamate; Phosphorous acid ester and phosphinate (phosphonites) be three (2,4-two-tert-butyl-phenyl) phosphorous acid ester and two-tert-butyl-phenyl-phosphinate for example; Sulfur-based compound is dilauryl sulphur di-propionic ester for example, myristyl sulphur di-propionic ester and distearyl sulphur di-propionic ester; Various siloxanes; Polymeric 2,2,4-trimethylammonium-1,2-EEDQ; N, N '-two (1,4-dimethyl-amyl group-Ursol D), alkylating diphenylamine; 4,4 '-two (α, α-Er Jiajibianji) diphenylamine; Phenylbenzene-Ursol D, anti-degradation agents (anti-degradants) of blended two-aryl-Ursol D and other hindered amine or stablizer.The consumption of inhibitor can be 0.1 to 5wt%, based on the weight of compsn.
In one embodiment, this compsn comprises processing aid.The metal-salt that the limiting examples of suitable processing aid comprises carboxylic acid is Zinic stearas or calcium stearate for example; Lipid acid is Triple Pressed Stearic Acid for example, oleic acid, or sinapinic acid; Fatty amide is stearylamide for example, oleylamide (oleamide), mustard acid amides (erucamide), perhaps N, N '-ethylene-stearylamide; Polyethylene wax; The polyethylene wax of oxidation; Polymers of ethylene oxide; The multipolymer of oxyethane and propylene oxide; Vegetable wax; Petroleum wax; Nonionogenic tenside; And ZGK 5.The consumption of processing aid can be 0.05 to 5wt%, based on the weight of compsn.
In one embodiment, compsn lacks halogen or not halogen-containing through alternate manner.
This compsn can comprise the application disclosed two kinds or more kinds of embodiments.
The disclosure provides a kind of goods.In one embodiment, a kind of goods are provided, it comprises the assembly that contains this compsn.Particularly, these goods comprise the assembly that is made up of a kind of compsn, and said compsn comprises thermoplastic elastomer, fire retardant and the optional polar polymer based on alkene.The Shore hardness of said thermoplastic elastomer is less than 50D.Said fire retardant comprises that the weight ratio of metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER, wherein MH: OPE is greater than 1.45: 1.The weight percent of each independent component can be any value or the scope that the application front discloses in the compsn.
In one embodiment, these goods comprise metallic conductor and the coating on this metallic conductor.This forms the metallic conductor that applies.Used " metallic conductor " of the application is at least a metal wire and/or at least a metallic cable.The metallic conductor that applies can be flexible, semirigid or inflexible.
Coating (being also referred to as " sheath " perhaps " sheath ") is on metallic conductor.This coating comprises said compsn.Said compsn can be any compsn that the application discloses.The application described " ... on " comprise between coating and the metallic conductor directly or indirect contact." directly contact " is a kind of structure, do not have this metal body of media ground contact through this structure coating, between coating and metallic conductor, do not have the middle layer and/or do not have intermediate material." indirect contact " is a kind of structure, through this structure middle layer and/or intermediate structure and/or intermediate material between metallic conductor and coating.This coating can completely or partially cover or surround or encase metallic conductor through alternate manner.This coating can be to surround unique assembly of this metallic conductor.Perhaps, this coating can be the multiple sheath of this metallic conductor of encirclement or a layer of sheath.
In one embodiment, these goods are the metallic conductors that apply.The applicant finds that unexpectedly the wire rod sheath or the coating that are made up of compsn of the present invention demonstrate flame retardant resistance strong for flexible wire is used and good flexibility (this proves through high tensile fracture elongation rate scope).The limiting examples of the metallic conductor of suitable coating comprises that flexible wire for example is used for the flexible wire of consumption electronic product, power cable, is used for charger wire rod (power charger wire), computer data line, supply lead, utensil wire rod and the consumer electronics line of attachment of mobile phone and/or computingmachine.
In one embodiment, the metallic conductor of coating has the VW-1 grade of measuring according to the method 1080 of UL-1581.
These goods can comprise the embodiment that two perhaps more a plurality of the application disclose.
Be mixed
This compsn can prepare through each component that is mixed.The limiting examples of the suitable equipment that is mixed comprises inner batch blender, Haake Rheometer mixing machine for example, Banbury
TMPerhaps Boiling
TMInternal mixer.Perhaps, can use for example Farrel of successive list screw rod or twin screw mixing machine
TMContinuous mixer, Werner and Pfleiderer
TMTwin screw mixing machine, perhaps Buss
TMMediate continuous extruder.The character that the type of used mixing machine and the operational condition of mixing machine will influence compsn is viscosity, volume specific resistance and the surface flatness of extruding for example.
When using screw mixer, can each component be incorporated in the screw mixer through main feeding funnel, side feeder or its combination.
In one embodiment, metal hydrate is divided into two parts, first part and thermoplastic elastomer (and randomly with polar polymer based on alkene) is mixed, and be incorporated into the screw mixer from main feeding funnel.From the side feeder second section is incorporated into the screw mixer.
In one embodiment, a part of metal hydrate is introduced the screw mixer with the polar polymer based on alkene from main feeding funnel.Another part metal hydrate is mixed with thermoplastic elastomer, and be incorporated in the screw mixer through the side feeder.
In one embodiment, metal hydrate is mixed with polar polymer based on alkene form masterbatch.Then the masterbatch that forms is mixed with thermoplastic elastomer and organophosphate.
Goods for example have the cable of wire rod or coating of the coating of the insulation layer that comprises the compsn that the application discloses and/sheath can be through various types of forcing machines preparations, for example single screw rod or twin screw type.The description of conventional forcing machine is found in USP 4,857, in 600.The instance of coextrusion and forcing machine is found in USP 5,575,965.Typical forcing machine has feeding funnel and has die head at its downstream end at its upstream termination.Feeding funnel is sent charging into machine barrel, in machine barrel, contains screw rod.At downstream end, between the end and die head of screw rod, screen pack (screen pack) and sieve plate (breaker plate) are arranged.Consideration is divided into three sections (feed zone, compression section and metering zone) and two zones (post-heating district and preceding heating zone) with the screw portion of forcing machine, and said Duan He district extends through downstream from the upper reaches.In alternative embodiment, along the axle of operation can have a plurality of heating zone (more than two) from the upper reaches to downstream.If it has 1 machine barrel of surpassing, machine barrel is to be connected in series so.The slenderness ratio of each machine barrel is about 15: 1 to about 30: 1.During the wire rod that polymer insulation layer is crosslinked applies after extruding, usually cable is passed through immediately the baking district in extrusion die downstream.This heated cure zone can be maintained at about 200 ℃ to about 350 ℃, perhaps about 170 ℃ to about 250 ℃ temperature.Steam under pressure can be passed through in this heating zone, the perhaps pressurized nitrogen of induction heating heating.
The wire rod of the present disclosure and the construction of cable (that is the metallic conductor of coating) prepare through this compsn being expressed into the coating (perhaps sheath) that forms this insulating conductor of encirclement on the insulating conductor bundle.The thickness of sheath depends on the needs that required end-use is used.The typical thickness of sheath is about 0.010 inch to about 0.200 inch, perhaps about 0.020 inch to about 0.050 inch.Can this compsn be extruded into the sheath of being processed by the compsn of front preparation.Usually, this compsn is the form of pellet, is easy to be fed in the forcing machine.Can directly extrude this wire rod and cable sheath from the forcing machine that is mixed, and need not to experience single step the granulation of this compsn.A this step is mixed/and extrusion method can eliminate a thermal history step of said composition.
Below provide the non-limiting embodiment of compsn and goods.
The disclosure provides a kind of compsn.In one embodiment, a kind of compsn is provided, it comprises the thermoplastic elastomer and about 48wt% fire retardant to about 75wt% of about 12wt% to about 50wt%.The Shore hardness of said thermoplastic elastomer is less than 50D.Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.The weight ratio of metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1.
In one embodiment, the thermoplastic elastomer of said compsn is selected from thermoplastic polyurethane, thermoplastic polyester elastomer, polyamide elastomer and combination thereof.
In one embodiment, the oligomeric SULPHOSUCCINIC ACID ESTER of fire retardant is selected from Resorcinol two (di(2-ethylhexyl)phosphate phenylester), dihydroxyphenyl propane two (di(2-ethylhexyl)phosphate phenylester), Tripyrophosphoric acid dihydroxyphenyl propane ester, and combination.
In one embodiment, said composition comprises that about 30wt% is to the metal hydrate of about 60wt% and the about 5wt% oligomeric SULPHOSUCCINIC ACID ESTER of about 35wt% extremely.
In one embodiment, metal hydrate is 1.5-12.0 with the ratio of oligomeric SULPHOSUCCINIC ACID ESTER: 1.
In one embodiment, said composition comprises second thermoplastic elastomer.
In one embodiment, said composition comprises the component that is selected from down group: inhibitor, processing stabilizers, and combination.
In one embodiment, the Shore hardness of said composition is less than 50D.
In one embodiment, it is perhaps better that said composition has the V-I grade of measuring according to the UL-94 combustion test.
In one embodiment, said composition is to measure tensile strength according to ASTM D638 to be the small pieces of about 2.5MPa to about 10MPa.
In one embodiment, the tensile fracture elongation rate of said composition is about 200% to about 700%, records according to ASTM D638.
The disclosure provides another compsn.In one embodiment, a kind of compsn is provided, it comprises thermoplastic elastomer, based on the polar polymer of alkene, and fire retardant.Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.
In one embodiment, the weight ratio of metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1.
In one embodiment; Said compsn comprises the thermoplastic elastomer of about 12wt% to about 50wt%; About 1wt% is to the EVAc of about 30wt%; About 48wt% is to the fire retardant of about 75wt%, and about 30wt% is metal hydrate and the about 5wt% oligomeric SULPHOSUCCINIC ACID ESTER of about 35wt% extremely of about 45wt% extremely.
In one embodiment, the Shore hardness of thermoplastic elastomer is less than 50D.
In one embodiment, said compsn comprises the component that is selected from down group: inhibitor, processing stabilizers, and combination.
In one embodiment, said composition has the V-1 grade measured according to the UL-94 combustion test or better.
The disclosure provides a kind of goods.In one embodiment, a kind of goods are provided, it comprises at least one by the assembly that compsn constitutes, and said compsn comprises thermoplastic elastomer, and fire retardant.The Shore hardness of said thermoplastic elastomer is less than 50D.Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.The weight ratio of metal hydrate and organophosphate is greater than about 1.45: 1.
In one embodiment, the said composition in the goods comprises the polar polymer based on alkene.
In one embodiment, the oligomeric SULPHOSUCCINIC ACID ESTER that is present in the goods is selected from Resorcinol two (di(2-ethylhexyl)phosphate phenylester), dihydroxyphenyl propane two (di(2-ethylhexyl)phosphate phenylester), Tripyrophosphoric acid dihydroxyphenyl propane ester, and combination.
In one embodiment, these goods comprise the coating on metallic conductor and the said metallic conductor.Said coating comprises said compsn.
In one embodiment, the Shore hardness of said coating is less than 50D.
In one embodiment, the fracture tensile strength of said coating is about 200% to about 700%, records according to ASTM D638.
In one embodiment, the metallic conductor of said coating is selected from flexible wire, power cable, utensil wire rod, and combination.
In one embodiment, the metallic conductor of coating has the VW-1 grade of measuring according to the method 1080 of UL-1581.
TP
The tensile fracture elongation rate is measured according to ASTM D638.Tensile elongation is through recording the pinblock speed setting at 50mm/ minute; Wherein the % elongation uses the extensometer of the initial gauge length with 25mm to measure breaking strain and record; Elongation property uses ASTM D638 to calculate as method through the cross-sectional area of criterion calculation maneuvering load and sample.
Fracture tensile strength records according to ASTM D638.
2% secant modulus records according to ASTM D638.For secant modulus, use 58mm (the initial clamp of 2.25 ") at interval and the trial speed of 50mm/ minute (2.0ipm) provide about 100%/minute the sample strain rate.1% secant modulus data use pinblock displacement method (crosshead displacement method) to use ASTM D638 to measure as method in 1% strain (distortion in 0.01 minute=0.6 second).
UL-94 is Underwriters ' Laboratory (UL) Bulletin 94 test, is used for the incendivity of plastics of the parts of equipment and utensil.The materials classification of test is UL 94V-0, if:
At any time when removing the flame of burner, 5 test sample none burnings were above 10 seconds
Be no more than 50 seconds total combustion time of lighting test for 10 times
There is not the test sample burning to have flame or twilight sunset arrival clamp
Do not have the incendiary dropping to fall from any test sample, this dropping can be lighted the cotton of below
The twilight sunset burning that does not have test sample was above 30 seconds
The materials classification of test is UL 94V-1, if:
At any time when removing the flame of burner, 5 test sample none burnings were above 30 seconds
Be no more than 250 seconds total combustion time of lighting test for 10 times
There is not sample combustion to have flame or twilight sunset arrival clamp
Do not have the incendiary dropping to fall from any test sample, this dropping can be lighted the cotton of below
The twilight sunset burning that does not have test sample was above 60 seconds
The materials classification of test is UL 94V-2, if:
At any time when removing the flame of burner, 5 test sample none burnings were above 30 seconds
Be no more than 250 seconds total combustion time of lighting test for 10 times
There is not sample combustion to have flame or twilight sunset arrival clamp
Only such burning plate can fall down from test sample, and it is burning momently only, wherein has some to light the cotton of below
The twilight sunset burning that does not have test sample was above 60 seconds
VW-1 is used for wire rod and telescopic Underwriters ' Laboratory (UL) burning grade.
Its expression " vertical wire rod (Vertical Wire), 1 grade ", this is the high combustion grade that wire rod or sleeve pipe can provide under UL 1441 specifications.This test is through carrying out wire rod or sleeve pipe with the placement of vertical position.Flame is arranged at its below for some time, removes then.Write down this telescopic characteristic then.The VW-1 combustion test is measured according to the method 1080 of UL-1581.
Hereinafter provides exemplary embodiment nonrestrictive of the present disclosure.
Embodiment
Composition
Table 2
Method
Use the component shown in the laboratory Haake mixing machine use table 2 to prepare the compsn in the table 3.Pattern number is HAAKE Rheomix 600OS, and wherein drive system is as Polylab Drive RheoDrive7.It produces through Thermo Scientific.Mixing temperature is set in 185 ℃.
Use roller rotor (roller rotor),, component A and/or B component are added in the Mixing bowl, thereby and mix and reached uniform melt state in 2 minutes with the spinner velocity of 10RPM.Then component C and component D were added in 2 minutes in this alms bowl, mixed 5 minutes with 55rpm then.After mixing, mixture is taken out from Mixing bowl, be cooled to room temperature.
Through preparing the small pieces of compression moulding at 185 ℃ of compression moldings.The time of preheating is about 3 minutes, then presses down 2 minutes at 15Mpa.These small pieces are cooled to room temperature, and are cut into the sample that is suitable for the tension test of ASTM D-638IV type.
The wire rod that is used for mimic VW-1 test is through the compression molding preparation.Fig. 1 shows the schematic construction of forming mill.With diameter is the center that the single copper conductor of 0.5mm places each otch.The temperature of thermocompressor is arranged at 185 ℃.Be about 3 minutes warm up time, then pressed down 2 minutes at 13Mpa.These small pieces are cooled to room temperature, and are cut into banded wire rod (203mm X 2.5mm X 2mm), before fire retardancy test, 23 ± 2 ℃ and the annealing of 50 ± 2% relative humidity at least 24 hours.
Test
According to ASTM D638 at Instron
TMTensile testing machine (from the Model 5565 of Instron) carries out tension test.
Shore scleroscope hardness test is carried out according to ASTM D2240.
Mimic VW-1FR test is used the rate of methane gas flow of 105ml/min in the UL94 of standard chamber, carry out less than the back pressure of 10mm water.The yellow terminal blue flame that has of burner is that 20 ± 1mm is high.Thereby the angle of burner is 45 ° prevents that in the incendiary process drippage from advancing burner tube.The test sketch is shown among Fig. 2.This wire rod bar hangs on the clamp, makes axis through the load that applies 50g in bottom end.One facial tissue flag (2cm X 0.5cm) is applied to the top of wire rod.The distance of flame base (vertex of burner oral area, highest point of burner oracle) to flag bottom is 18cm.Flame is applied 45 seconds continuously.Be recorded in the combustion processes and flame out time (AFT), not empyreumatic wire rod length (UCL) and not empyreumatic flag area percentage (Flag uncharred) after the burning.For 4 or 5 samples of every kind of preparation test.
(component ratio in the table 3 is with the weight percent meter of total compsn) as shown in table 3, wherein ATH+RDP be higher than 48% and ATH/RDP greater than 1.45: 1 (wt), all easily passed through mimic VW-1 test from all preparations of embodiment 1 to embodiment 9; No matter be embodiment 1,1-1, the TPU/EVA blend in 2 or 7; Or embodiment 3,4,5; TPU in 6,8,9 is as polymer materials.Add inhibitor and processing stabilizers fire-retardant (FR) performance that do not detract.In 9 all embodiment, flame out time (AFT) all is short, is that so length makes flame seldom have an opportunity to touch the flag on the sample top in the not empyreumatic wire rod length (UCL) on the band wire rod.Under flame, observing sample has big expansion, shows that embodiment 1-9 has very effective expansion.
Shown in Comparative Examples 2, burn down at the flag that does not have entire sample under the situation of oligomeric SULPHOSUCCINIC ACID ESTER with the top.Wire rod remaining after the burning only is a MOX, and wherein the visual size and before identical of burning do not demonstrate expansion.When metal hydrate/oligomeric SULPHOSUCCINIC ACID ESTER when not being higher than 1.45: 1, as in the Comparative Examples 1, flame retardant resistance is not enough to test through mimic VW-1.
Table 3
The AFT=flame out time
The not empyreumatic wire rod length of UCL=
The present invention is not intended to be limited to embodiment contained among the application and explanation, but comprises the improved form of those embodiments in the accompanying claims scope, and these improved forms comprise the part of embodiment and the element combinations of different embodiments.
Claims (according to the modification of the 19th of treaty)
1. compsn, it comprises:
About 12wt% is to the Shore hardness that records according to ASTM D2240 of the about 50wt% thermoplastic elastomer less than 50D;
About 48wt% is to the fire retardant of about 75wt%, and said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER, and the weight ratio of wherein said metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1,
2. the compsn of claim 1, wherein said thermoplastic elastomer is selected from thermoplastic polyurethane, thermoplastic polyester elastomer, polyamide elastomer, and combination.
3. each compsn among the claim 1-2, wherein said oligomeric SULPHOSUCCINIC ACID ESTER is selected from Resorcinol two (di(2-ethylhexyl)phosphate phenylester), dihydroxyphenyl propane two (di(2-ethylhexyl)phosphate phenylester), Tripyrophosphoric acid dihydroxyphenyl propane ester and combination thereof.
4. compsn, it comprises:
Thermoplastic elastomer;
Polar polymer based on alkene; With
Fire retardant, said fire retardant comprise metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.
5. the compsn of claim 4, the weight ratio of wherein said metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1.
6. each compsn among the claim 4-5, it comprises
About 12wt% is to the said thermoplastic elastomer of about 50wt%;
About 1wt% is to about 30wt% EVAc;
About 48wt% is to the said fire retardant of about 75wt%, and said fire retardant comprises
About 30wt% is to about 45wt% metal hydrate; With
About 5wt% is to the oligomeric SULPHOSUCCINIC ACID ESTER of about 35wt%.
7. goods, it comprises:
At least one assembly that constitutes by compsn; Wherein said compsn comprises thermoplastic elastomer and the fire retardant of Shore hardness less than 50D; Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER; Said fire retardant account for said compsn at least about 48wt% to about 75wt%, wherein the weight ratio of metal hydrate and organophosphate is greater than about 1.45: 1.
8. the goods of claim 7, wherein said compsn comprises the polar polymer based on alkene.
9. each goods among the claim 7-8, it comprises the coating on metallic conductor and the said metallic conductor, said coating comprises said compsn.
10. the goods of claim 9, the metallic conductor of wherein said coating have the VW-1 grade of measuring according to the method 1080 of UL-1581.
Claims (10)
1. compsn, it comprises:
About 12wt% is to the Shore hardness that records according to ASTM D2240 of the about 50wt% thermoplastic elastomer less than 50D;
About 48wt% is to the fire retardant of about 75wt%, and said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER, and the weight ratio of wherein said metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1.
2. the compsn of claim 1, wherein said thermoplastic elastomer is selected from thermoplastic polyurethane, thermoplastic polyester elastomer, polyamide elastomer, and combination.
3. each compsn among the claim 1-2, wherein said oligomeric SULPHOSUCCINIC ACID ESTER is selected from Resorcinol two (di(2-ethylhexyl)phosphate phenylester), dihydroxyphenyl propane two (di(2-ethylhexyl)phosphate phenylester), Tripyrophosphoric acid dihydroxyphenyl propane ester and combination thereof.
4. compsn, it comprises:
Thermoplastic elastomer;
Polar polymer based on alkene; With
Fire retardant, said fire retardant comprise metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER.
5. the compsn of claim 4, the weight ratio of wherein said metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER is greater than 1.45: 1.
6. each compsn among the claim 4-5, it comprises
About 12wt% is to the said thermoplastic elastomer of about 50wt%;
About 1wt% is to about 30wt% EVAc;
About 48wt% is to the said fire retardant of about 75wt%;
About 30wt% is to the metal hydrate of about 45wt%; With
About 5wt% is to the oligomeric SULPHOSUCCINIC ACID ESTER of about 35wt%.
7. goods, it comprises:
At least one assembly that constitutes by compsn; Wherein said compsn comprises thermoplastic elastomer and the fire retardant of Shore hardness less than 50D; Said fire retardant comprises metal hydrate and oligomeric SULPHOSUCCINIC ACID ESTER, and wherein the weight ratio of metal hydrate and organophosphate is greater than about 1.45: 1.
8. the goods of claim 7, wherein said compsn comprises the polar polymer based on alkene.
9. each goods among the claim 7-8, it comprises the coating on metallic conductor and the said metallic conductor, said coating comprises said compsn.
10. the goods of claim 9, the metallic conductor of wherein said coating have the VW-1 grade of measuring according to the method 1080 of UL-1581.
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PCT/CN2009/073020 WO2011011921A1 (en) | 2009-07-31 | 2009-07-31 | Flame retardant thermoplastic elastomer |
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US (1) | US8987597B2 (en) |
EP (1) | EP2459632B1 (en) |
JP (1) | JP5458174B2 (en) |
KR (1) | KR101726900B1 (en) |
CN (1) | CN102549056B (en) |
BR (1) | BR112012002247B1 (en) |
CA (1) | CA2769007C (en) |
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BR112012002247B1 (en) | 2020-10-27 |
CN102549056B (en) | 2014-10-29 |
EP2459632B1 (en) | 2017-04-26 |
TW201103956A (en) | 2011-02-01 |
CA2769007C (en) | 2018-01-16 |
EP2459632A1 (en) | 2012-06-06 |
BR112012002247A2 (en) | 2016-06-14 |
CA2769007A1 (en) | 2011-02-03 |
EP2459632A4 (en) | 2013-01-23 |
WO2011011921A1 (en) | 2011-02-03 |
US20120132457A1 (en) | 2012-05-31 |
US8987597B2 (en) | 2015-03-24 |
KR20120053017A (en) | 2012-05-24 |
MX2012001402A (en) | 2012-04-20 |
JP5458174B2 (en) | 2014-04-02 |
KR101726900B1 (en) | 2017-04-13 |
JP2013501081A (en) | 2013-01-10 |
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