CN102540947A - Processing bracket monitoring system with automatic positioning function - Google Patents
Processing bracket monitoring system with automatic positioning function Download PDFInfo
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- CN102540947A CN102540947A CN2010105871299A CN201010587129A CN102540947A CN 102540947 A CN102540947 A CN 102540947A CN 2010105871299 A CN2010105871299 A CN 2010105871299A CN 201010587129 A CN201010587129 A CN 201010587129A CN 102540947 A CN102540947 A CN 102540947A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention discloses a processing bracket monitoring system with an automatic positioning function, which comprises a state detection unit, a first drive controller, a second drive controller, an adjusting mechanism, a storage unit, a parameter setting unit, a display unit, a data processor and a data communication module. A processing bracket model image is stored inside the storage unit, the data processor is used for analyzing and processing information detected by the state detection unit and judging the real-time action state of a processing bracket according to analytical processing results, the data communication module is connected with the data processor, and a control scheme adjusting module is integrated inside the data processor and used for correspondingly transforming a workpiece processing control curve transmitted by a control system into a control curve for controlling the processing bracket. The processing bracket monitoring system is reasonable in design, simple and convenient in operation, high in intelligence, fine in use effect and capable of effectively solving various practical problems of high processing difficulty, complicated processing course, more scraped products, difficulty in controlling the processing bracket and the like in processing of special-shaped structural parts.
Description
Technical field
The present invention relates to a kind of supervisory system, especially relate to a kind of processing carriage and use supervisory system with automatic positioning function.
Background technology
Along with the continuous development of machining industry, increasing abnormally-structured product has appearred, and one type of wherein more workpiece is an arcuate structure spare.In the actual process, for example the arc workpiece is welded, when boring, hole milling or riveted joint, generally all need on the normal direction (being normal direction) of processing stand, process.Add man-hour such as boring riveting; The normal that must guarantee the riveting point parallels or overlaps with the axis of auger spindle or riveting axle; Be to guarantee that the normal of riveting point and surface level are perpendicular when generally controlling; And the verticality of riveting point normal directly has influence on the quality of product, all can cause harmful effect to some extent to the post-production of product, end product quality, processing duration etc.
In the actual process,, thereby add and be difficult to find a processing datum man-hour because the texture ratio of abnormally-structured product such as arcuate structure spare is more special; And the very inconvenience that grips to above-mentioned abnormally-structured product; Be prone to displacement, phenomenon such as loosening in the process,, then can produce considerable influence machining precision if phenomenon or in time do not adjust such as can not in time find to be shifted, become flexible; Especially concerning the higher workpiece of requirement on machining accuracy; Possibly cause work piece to scrap, thereby waste lot of manpower and material resources, cause the serious wasting of resources.For this reason; One need be on numerically-controlled machine, set up and the processing carriage that special-shaped workpieces such as arcuate structure spare are accurately processed can be assisted; And fixedly adding of work piece, hold mechanism and be installed on this processing carriage, is badly in need of the technical barrier that solves but the accurate control of processing carriage is one again.
Summary of the invention
Technical matters to be solved by this invention is to above-mentioned deficiency of the prior art; Provide a kind of processing carriage to use supervisory system with automatic positioning function; It is simple in structure, reasonable in design, install lay convenient, use that easy and simple to handle and intelligent degree is high, result of use is good, can effectively solve abnormally-structured and add big, the practical problemss such as process is complicated, scrap products is more, processing carriage control difficulty of existing difficulty of processing in man-hour.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of processing carriage with automatic positioning function is used supervisory system; It is characterized in that: comprise state detection unit, to be installed in travel mechanism on the said processing carriage carry out the driving governor one of drive controlling, to drive driving governor two that rotating base that said processing carriage carries out 360 ° of rotations and be installed in said processing carriage below carries out drive controlling, to be installed in adjustable support bar between said processing carriage and the rotating base stretch adjusting mechanism, the storage inside adjusted the storage unit, parameter set unit, display unit of said processing carriage model image arranged, to the data communication module that said state detection unit institute detection information is carried out analyzing and processing and the real-time action state of said processing carriage judged and carried out synchronous data presented processor and join with data processor through display unit according to analysis processing result, said data processor joins through the control system of data communication module and said processing carriage numerically-controlled machine of living in; The angle of inclination detecting unit that said state detection unit comprises position detection unit that the shift position of said processing carriage central axis is detected in real time, detect the angle of inclination of said processing carriage central axis in real time and to said processing carriage upper plane towards the direction detecting unit that detects in real time, said position detection unit, angle of inclination detecting unit and direction detecting unit all join with data processor; Said adjusting mechanism, driving governor one and driving governor two are controlled by data processor and the three is all joined with data processor, and said storage unit, parameter set unit and display unit all join with data processor; Said data processor inside is integrated with the controlling schemes adjusting module that the work piece machining control curve correspondence that control system is sent is converted into the control curve that said processing carriage is controlled.
Above-mentioned processing carriage with automatic positioning function is used supervisory system, it is characterized in that: said data communication module is a serial communication interface.
Above-mentioned processing carriage with automatic positioning function is used supervisory system, it is characterized in that: said position detection unit, angle of inclination detecting unit and direction detecting unit are digital transducer.
Above-mentioned processing carriage with automatic positioning function is used supervisory system, it is characterized in that: said data processor is the ARM microprocessor.
Above-mentioned processing carriage with automatic positioning function is used supervisory system; It is characterized in that: also comprise the anglec of rotation detecting unit that the anglec of rotation to said processing carriage central axis detects in real time; Said anglec of rotation detecting unit and the paired said processing carriage of direction groups of sensor elements turn to the combined type pick-up unit that detects, and anglec of rotation detecting unit and data processor join.
The present invention compared with prior art has the following advantages:
1, simple in structure, volume is little and circuit design is reasonable, input cost is low, install to lay easy.
2, the simple and easy-to-connect of circuit, it is convenient to install and lay.
3, use simple to operate, intelligent degree height and display effect directly perceived; Because data processor inside is integrated with the controlling schemes adjusting module that the work piece machining control curve correspondence that control system is sent is converted into the control curve that the processing carriage is controlled; And the control system of data processor and processing carriage numerically-controlled machine of living in is joined; Then data processor can be converted into the machining control curve of work piece the control curve that the processing carriage is controlled; Data processor is controlled realization according to the control curve negotiating after transforming to adjusting mechanism, driving governor one and driving governor two processing carriage state is adjusted synchronously afterwards, and finally is implemented in the purpose of under the prerequisite that does not change relative position between work piece and the clamping device special-shaped workpiece being processed.
4, use flexible operation mode, it is convenient to realize.
5, practical value is high, and is applied widely and popularizing application prospect is extensive.
In sum; The present invention is simple in structure, reasonable in design, install lay convenient, use that easy and simple to handle and intelligent degree is high, result of use is good, can effectively solve abnormally-structured and add big, the multiple practical problemss such as process is complicated, scrap products is more, processing carriage control difficulty of existing difficulty of processing in man-hour.
Through accompanying drawing and embodiment, technical scheme of the present invention is done further detailed description below.
Description of drawings
Fig. 1 is a schematic block circuit diagram of the present invention.
Description of reference numerals:
The 1-position detection unit; 2-angle of inclination detecting unit; 3-direction detecting unit;
4-driving governor one; 5-driving governor two; The 6-adjusting mechanism;
The 7-storage unit; The 8-display unit; The 9-data processor;
The 10-data communication module; The 11-control system; The 12-parameter set unit;
13-controlling schemes adjusting module; 14-anglec of rotation detecting unit.
Embodiment
As shown in Figure 1; The present invention includes state detection unit, to be installed in travel mechanism on the said processing carriage carry out the driving governor 1 of drive controlling, to drive driving governor 25 that rotating base that said processing carriage carries out 360 ° of rotations and be installed in said processing carriage below carries out drive controlling, to be installed in adjustable support bar between said processing carriage and the rotating base stretch adjusting mechanism 6, the storage inside of adjustment the storage unit 7, parameter set unit 12, display unit 8 of said processing carriage model image arranged, to the data communication module 10 that said state detection unit institute detection information is carried out analyzing and processing and the real-time action state of said processing carriage judged and carried out synchronous data presented processor 9 and join with data processor 9 through display unit 8 according to analysis processing result, said data processor 9 joins through the control system 11 of data communication module 10 and said processing carriage numerically-controlled machine of living in.The angle of inclination detecting unit 2 that said state detection unit comprises position detection unit 1 that the shift position of said processing carriage central axis is detected in real time, detect the angle of inclination of said processing carriage central axis in real time and to said processing carriage upper plane towards the direction detecting unit 3 that detects in real time, said position detection unit 1, angle of inclination detecting unit 2 and direction detecting unit 3 all join with data processor 9.Said adjusting mechanism 6, driving governor 1 and driving governor 25 is controlled by data processor 9 and the three is all joined with data processor 9, said storage unit 7, parameter set unit 12 and display unit 8 all join with data processor 9.Said data processor 9 inside are integrated with the controlling schemes adjusting module 13 that the work piece machining control curve correspondence that control system 11 is sent is converted into the control curve that said processing carriage is controlled.
In the present embodiment, said data communication module 10 is a serial communication interface.Said position detection unit 1, angle of inclination detecting unit 2 and direction detecting unit 3 are digital transducer.Said data processor 9 is the ARM microprocessor.
Simultaneously; The present invention also comprises the anglec of rotation detecting unit 14 that the anglec of rotation to said processing carriage central axis detects in real time; Said anglec of rotation detecting unit 14 is formed the combined type pick-up unit that turning to of said processing carriage detected with direction detecting unit 3, and anglec of rotation detecting unit 14 joins with data processor 9.
In the actual use; Because data processor 9 inside are integrated with the controlling schemes adjusting module 13 that the work piece machining control curve correspondence that control system 11 is sent is converted into the control curve that the processing carriage is controlled; And data processor 9 joins with the control system 11 of processing carriage numerically-controlled machine of living in; Then data processor 9 can be converted into the machining control curve of work piece the control curve that the processing carriage is controlled; Data processor 9 is controlled the purpose that realization is adjusted processing carriage state synchronously according to the control curve negotiating after transforming to adjusting mechanism 6, driving governor 1 and driving governor 25 afterwards, thereby is implemented in the purpose of under the prerequisite that does not change relative position between work piece and the clamping device special-shaped workpiece being processed.And; Actually add man-hour; Through the state detection unit formed by position detection unit 1, angle of inclination detecting unit 2, direction detecting unit 3 and anglec of rotation detecting unit 14 to the shift position of processing carriage central axis, angle of inclination, upper plane towards detecting in real time with the anglec of rotation; And information synchronization is detected in institute be uploaded to data processor 9; 9 pairs of state detection unit institutes of data processor detection information is carried out analyzing and processing, and the real-time action state of processing carriage is judged and carried out synchronously directly perceived, image through display unit 8 according to analysis processing result and show.
The above; It only is preferred embodiment of the present invention; Be not that the present invention is done any restriction, every technical spirit changes any simple modification, change and the equivalent structure that above embodiment did according to the present invention, all still belongs in the protection domain of technical scheme of the present invention.
Claims (5)
1. the processing carriage with automatic positioning function is used supervisory system; It is characterized in that: comprise state detection unit, to be installed in travel mechanism on the said processing carriage carry out the driving governor one (4) of drive controlling, to drive driving governor two (5) that rotating base that said processing carriage carries out 360 ° of rotations and be installed in said processing carriage below carries out drive controlling, to be installed in adjustable support bar between said processing carriage and the rotating base stretch adjusting mechanism (6), the storage inside of adjustment the storage unit (7), parameter set unit (12), display unit (8) of said processing carriage model image arranged, to the data communication module (10) that said state detection unit institute detection information is carried out analyzing and processing and the real-time action state of said processing carriage judged and carried out synchronous data presented processor (9) and join with data processor (9) through display unit (8) according to analysis processing result, said data processor (9) joins through the control system (11) of data communication module (10) and said processing carriage numerically-controlled machine of living in; The angle of inclination detecting unit (2) that said state detection unit comprises position detection unit (1) that the shift position of said processing carriage central axis is detected in real time, detect the angle of inclination of said processing carriage central axis in real time and to said processing carriage upper plane towards the direction detecting unit (3) that detects in real time, said position detection unit (1), angle of inclination detecting unit (2) and direction detecting unit (3) all join with data processor (9); Said adjusting mechanism (6), driving governor one (4) and driving governor two (5) are controlled by data processor (9) and the three is all joined with data processor (9), and said storage unit (7), parameter set unit (12) and display unit (8) all join with data processor (9); Said data processor (9) inside is integrated with the controlling schemes adjusting module (13) that the work piece machining control curve correspondence that control system (11) is sent is converted into the control curve that said processing carriage is controlled.
2. use supervisory system according to the described processing carriage with automatic positioning function of claim 1, it is characterized in that: said data communication module (10) is a serial communication interface.
3. use supervisory system according to claim 1 or 2 described processing carriages with automatic positioning function, it is characterized in that: said position detection unit (1), angle of inclination detecting unit (2) and direction detecting unit (3) are digital transducer.
4. use supervisory system according to claim 1 or 2 described processing carriages with automatic positioning function, it is characterized in that: said data processor (9) is the ARM microprocessor.
5. use supervisory system according to claim 1 or 2 described processing carriages with automatic positioning function; It is characterized in that: also comprise the anglec of rotation detecting unit (14) that the anglec of rotation to said processing carriage central axis detects in real time; Said anglec of rotation detecting unit (14) and direction detecting unit (3) are formed the combined type pick-up unit that turning to of said processing carriage detected, and anglec of rotation detecting unit (14) joins with data processor (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105871299A CN102540947A (en) | 2010-12-14 | 2010-12-14 | Processing bracket monitoring system with automatic positioning function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105871299A CN102540947A (en) | 2010-12-14 | 2010-12-14 | Processing bracket monitoring system with automatic positioning function |
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| CN102540947A true CN102540947A (en) | 2012-07-04 |
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| CN2010105871299A Pending CN102540947A (en) | 2010-12-14 | 2010-12-14 | Processing bracket monitoring system with automatic positioning function |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104526659A (en) * | 2015-01-06 | 2015-04-22 | 成都英力拓信息技术有限公司 | Assembly working table based on novel Internet of Things technology |
| CN109571989A (en) * | 2018-12-04 | 2019-04-05 | 威海光威复合材料股份有限公司 | Intelligent Support bracket system |
-
2010
- 2010-12-14 CN CN2010105871299A patent/CN102540947A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104526659A (en) * | 2015-01-06 | 2015-04-22 | 成都英力拓信息技术有限公司 | Assembly working table based on novel Internet of Things technology |
| CN104526659B (en) * | 2015-01-06 | 2016-03-30 | 成都英力拓信息技术有限公司 | A kind of fitter's bench applying novel technology of Internet of things |
| CN109571989A (en) * | 2018-12-04 | 2019-04-05 | 威海光威复合材料股份有限公司 | Intelligent Support bracket system |
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Application publication date: 20120704 |