CN102538886A - Extra-pipe binding type thermal pulse gas flowmeter capable of resisting ambient temperature disturbances - Google Patents

Extra-pipe binding type thermal pulse gas flowmeter capable of resisting ambient temperature disturbances Download PDF

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CN102538886A
CN102538886A CN2012100031871A CN201210003187A CN102538886A CN 102538886 A CN102538886 A CN 102538886A CN 2012100031871 A CN2012100031871 A CN 2012100031871A CN 201210003187 A CN201210003187 A CN 201210003187A CN 102538886 A CN102538886 A CN 102538886A
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pipeline
temperature
heater
heat
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CN102538886B (en
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范子川
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Beihang University
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Abstract

The invention belongs to the field of flow measurement of a compressed air system and realizes an extra-pipe binding type thermal pulse gas flowmeter capable of resisting ambient temperature disturbances. The invention mainly relates to a method and a corresponding device for measuring gas flow in a pipeline by using a periodically variable temperature field generated outside a pipeline according to the relationship between the variable quantity of the temperature field under the influence of gas flow heat transfer and the gas flow. According to the invention, an adaptive pulse heater arranged on the outer wall of a gas pipeline is used for generating the periodically variable temperature field, heat signals are axially transmitted along the pipeline and mainly influenced by the heat radiation effect of gas flowing in the pipeline, a relative dynamic mean value is calculated according a temperature trend of measurements points on the outer wall of the pipeline at the upstream of the heater, and the flow rate can be measured because the relative dynamic mean value is in direct ratio to the flow rate. According to the invention, an extra-pipe binding type mounting manner is adopted, the assembly and disassembly are convenient, a variable temperature field measurement is adopted, the temperature disturbances of outside environment can be effectively inhibited, and the flowmeter consumes less time during measurement and is accurate and reliable.

Description

External-pipe binding type heat pulse gas flowmeter capable of resisting ambient temperature interference
Technical Field
The invention belongs to the field of flow measurement of compressed air systems, and relates to an extra-pipe bundled heat pulse gas flowmeter capable of resisting ambient temperature interference.
Background
The gas is used as a form of energy existence or a carrier of energy, and the application in industry is more and more extensive, and in the field of compressor systems, the gas flow is an important parameter in the system, the measurement of the gas flow is a key technology, and the gas flow meter is widely used in many industrial production occasions.
The most of the flowmeters used for measuring gas flow in the market are intrusive devices, such as a thermal flowmeter, a differential pressure flowmeter, a target flowmeter and the like, need to be connected into a pipeline in series, are complex in operation, influence industrial production during installation, interfere flow, have the problems of pressure loss, probe fouling and the like. The non-intervention measurement technology can avoid the defects of flow measurement without disassembling the original pipeline, and can also realize the advantages of multi-point measurement and the like. However, the existing equipment, such as ultrasonic equipment, is expensive and has poor reliability, and the practicability of the existing equipment can not meet the industrial field requirements. Therefore, the non-invasive measurement technology of the gas is difficult, and no mature technology and product exist at present. The research and development of the technology have great significance for industrial development and economic and energy conservation.
The invention provides an extra-pipe binding type heat pulse gas flowmeter capable of resisting ambient temperature interference. In addition, the variable temperature field measuring mode can effectively inhibit the temperature interference of the external environment, and the high-efficiency self-adaptive pulse heater and the heat insulation cover are matched, so that the measuring time is short, the measuring result is accurate and reliable, and the measuring requirement of the industrial field on the pipeline gas flow is met. In addition, due to the low hardware cost, the method can be applied to industrial sites in a large scale, realizes multi-point detection, is beneficial to monitoring of industrial production, and achieves the purposes of optimizing production, saving energy and reducing emission.
Disclosure of Invention
Objects of the invention: the gas flow measuring device is applied to flow measurement of industrial gas pipelines, and is convenient to install, simple to operate, reliable in measurement and low in cost.
The technical scheme of the invention is as follows:
the method for measuring the gas flow by utilizing the characteristics of the periodically-changed temperature field of the pipeline has the following measurement principle:
a) according to the pipeline needing flow measurement, a proper measuring point is selected, and the surface of the pipeline is simply cleaned. The heating surface of the instrument is tightly attached to the surface to be measured and fixed by a matched binding belt. Electrifying the instrument, and setting the period of the heating pulse according to the diameter of the measured pipelineTIn order to make the inner wall of the pipe sufficiently thick, the period of the heating pulse cannot be too short, and the value of the period is obtained by the following formula:
Figure 2012100031871100002DEST_PATH_IMAGE001
(1)
wherein,kis the gain factor for the gain factor to be,Cis the specific heat capacity of the pipe material,ρis the density of the material of the pipe,lis the thermal conductivity of the material of the pipe,dis the nominal diameter of the pipe.
The instrument automatically searches the standard data of the industrial pipeline stored in the database according to the input diameter data of the pipeline, and finds out the specific heat capacity, the density and the heat conductivity of the corresponding pipeline material. The gain factor is automatically given by the controller as a reference value which determines the time taken for the measurement and the accuracy of the measurement, the smaller the value the faster the measurement and the less accurate and vice versa. The user can set the reference value by himself.
b) During measurement, a processor (6) sends a heating electric signal to a driving circuit (4), a heat flow valve (14) is driven to work for a heating station, a heater (11) works, a water-cooled refrigerator (13) unloads, heat is conducted to the outer wall (1) of the pipeline from the heater (11), and the pipeline is heated; then, the processor (6) sends a refrigeration electric signal to the driving circuit (4), the heat-exchange switching valve (14) is used for refrigerating stations, the heater (11) is unloaded, the water-cooled refrigerator (13) works, heat is conducted to the heater (11) from the outer wall (1) of the pipeline, and the pipeline is cooled. Thus, repeating the above operation achieves the generation of a continuous heat pulse (i.e., a periodically varying temperature field) propagating in the axial direction of the pipe.
c) A temperature sensor (8) located at a point upstream of the adaptive pulse heater (2) measures the temperature and transmits the measured data to the processor (6) via an A/D converter (7).
Based on the measured values, one section of temperature signal curve is selected as an effective section, the effective section comprises three temperature change periods, the temperature trend (17) reflecting the temperature field characteristics can be obtained by performing linear fitting on the effective section curve, and the relative dynamic mean value is calculatedf
Figure 399365DEST_PATH_IMAGE002
Wherein
Figure 2012100031871100002DEST_PATH_IMAGE003
(2)
Wherein:Athe average value of the dynamic state is taken as the dynamic average value,A 0 the reference value is a gas flow rate of 0.A b Is a temperature trend reference value (18),A a increasing the value (19) for the temperature trend according to the flow rate andfin the context of (a) or (b),
Figure 739341DEST_PATH_IMAGE004
(3)
and then calculating the flow Q of the measured object, whereinbIs a flow correction coefficient that corrects for the offset due to the selection of different temperature signal measurement segments.
THE ADVANTAGES OF THE PRESENT INVENTION
The invention provides an extra-pipe binding type heat pulse gas flowmeter capable of resisting ambient temperature interference aiming at the problem of gas flow measurement in industrial field, which is used as an extra-pipe measuring means and is different from the traditional measuring means by the following maximum difference: the flowmeter does not need to be connected into a pipeline, so that all problems caused by direct contact of the existing series-type instrument with fluid are avoided; the periodic change of the temperature field is fully utilized, the interference of the environmental temperature is inhibited, and the corresponding flow data is solved in a short time according to the characteristics of the temperature field; convenient operation, the hardware is with low costs, and the installation is dismantled conveniently.
Drawings
Fig. 1 is a diagrammatic view of a flow instrument according to the present invention.
1, a pipeline to be detected; 2-adaptive pulse heaters; 3, a heat shield;
4-a drive circuit; 5-a display panel; 6, a processor;
7-a/D converter; 8-a temperature sensor;
FIG. 2 is a schematic diagram of an adaptive pulse heater according to the present invention
9-outer wall of the detected pipeline; 10-internal heat-conducting silicone grease; 11-a heater;
12-a flexible mechanism; 13-water-cooled refrigerator; 14-a hot-flow valve;
15-external heat-conducting silicone grease;
fig. 3 is a simplified illustration of the parameters of the temperature signal (three cycles) referred to in the present invention:
16-actual measured temperature-time signal; 17-temperature fitting trend;
18-a temperature trend reference value; 19-temperature trend increase value;
Detailed Description
The present invention is further described below.
1. Adaptive pulse heater (2), characterized by:
mainly comprises a hot-flow valve (14), a heater (11) and a water-cooled refrigerator (13). The hot flow valve (14) is mainly composed of Peltier semiconductor elements, the heater (11) is a ceramic heater assembly, and a refrigerating water pipe of the water-cooled refrigerator (4) is inserted in the inner heat-conducting silicone grease (10). The adaptive pulse heater may generate a periodically varying thermal signal as desired. In order to enhance the attaching degree, the lower end of the hot-flow valve (14) as a heating surface is provided with an outer heat-conducting silicone grease (15) as a coating.
2. A temperature sensor (8), characterized in that:
consists of a platinum thermistor and is arranged at the upstream end of the adaptive pulse heater (2), and the relative dynamic mean value of the heater is in direct proportion to the flow.
3. A controller, characterized by:
the controller is composed of a drive circuit (4), a processor (6), a display panel (5), and an A/D converter (7). After the instrument is powered on, the diameter of a measured pipeline is input, a heating period is set (the instrument provides a preset value), then measurement is started, a processor (6) sends an electric signal to a driving circuit (4), a heat flow valve (14), a heater (11) and a water-cooled refrigerator (13) are driven to work, a heat signal with periodic change is generated, then a temperature sensor (8) measures the outer side of the pipeline wall, a temperature field is influenced by air flow, measured data are transmitted to the processor (6) through an A/D converter (7), flow is resolved finally, and a measuring process and a calculation result are displayed on a display panel (5).

Claims (3)

1. An outside of tubes bundling heat pulse gas flowmeter that can anti ambient temperature disturbed which characterized in that: an adaptive pulse heater (2) attached to the outer wall of the pipeline with a period
Figure 2012100031871100001DEST_PATH_IMAGE001
On both sides of the heater, generating a periodically varying temperature field, whereinCIs the specific heat capacity of the pipeline material,ρIs density、lIs the heat conductivity,dIs the nominal diameter; taking one point at the upstream of the heater as a measuring point, performing linear fitting on a curve of the temperature of the measuring point changing along with time, defining the obtained line segment as a temperature trend, and defining the temperature value at the starting point of the temperature trend as a reference value of the temperature trendA b The difference between the temperature value at the end point of the temperature trend and the starting point is defined as the increasing value of the temperature trendA a Gas flow and relative dynamic mean
Figure 248161DEST_PATH_IMAGE002
In an increasing relationship, wherein
Figure 2012100031871100001DEST_PATH_IMAGE003
The correction value considering the fitting error; and a temperature sensor positioned at the upstream section of the heater measures the temperature of the outer wall of the pipeline, calculates a relative dynamic mean value, and finally calculates the corresponding flow according to the increasing relation.
2. The bundled outside of tubes thermal pulse gas flowmeter of claim 1, wherein: the flexible mechanism (12) automatically adjusts the radian of the binding surface (heating surface) of the heater according to the shapes of pipelines with different pipe diameters, so that the heat flow valve (14) is tightly attached to the outer wall of the pipeline, and the sufficient heat transfer is ensured.
3. The bundled outside of tubes thermal pulse gas flowmeter of claim 1, wherein: a processor (6) sends a heating electric signal to a driving circuit (4), a heat flow valve (14) is driven to a heating station, a water-cooled refrigerator (13) unloads the heat flow valve, and a linear array type heater (11) heats the pipeline by taking the axial direction of the pipeline as a heat transfer direction; then, the processor (6) sends a refrigeration electric signal to the driving circuit (4), the heat exchange flow valve (14) is switched to a refrigeration station, the heater (11) is unloaded at the same time, and the water-cooled refrigerator (13) cools the pipeline, so that a cycle is formed, and the operation is repeated to realize the generation of a temperature field which changes periodically.
CN2012100031871A 2012-01-07 2012-01-07 Extra-pipe binding type thermal pulse gas flowmeter capable of resisting ambient temperature disturbances Expired - Fee Related CN102538886B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104913823A (en) * 2015-06-09 2015-09-16 合肥晶弘电器有限公司 Quality and flow testing system and method of refrigerating system
CN106768111A (en) * 2016-12-05 2017-05-31 中国计量大学 A kind of novel flow rate measuring method based on gas correlation flowmeters
CN110926556A (en) * 2019-12-06 2020-03-27 杭州朗沛科技有限公司 Water flow metering method and device
CN116413310A (en) * 2023-06-12 2023-07-11 深圳大学 Test device and method for measuring heat conductivity coefficient under dynamic temperature condition

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1587922A (en) * 2004-09-17 2005-03-02 浙江大学 Heat measuring type mass flow detecting method based on secondary temperature differential principle
CN1603762A (en) * 2004-10-29 2005-04-06 浙江大学 Heat pulse time difference type flow detection method
CN1749717A (en) * 2004-09-16 2006-03-22 重庆大学 Method for detecting fluid flow and fluid heat quantity by thermal flow and its application device
WO2006065911A1 (en) * 2004-12-17 2006-06-22 Mks Instruments, Inc. Pulsed mass flow measurement system and method
CN102128654A (en) * 2011-01-18 2011-07-20 蔡茂林 Non-intrusive flow measuring device for industrial gas pipeline

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1749717A (en) * 2004-09-16 2006-03-22 重庆大学 Method for detecting fluid flow and fluid heat quantity by thermal flow and its application device
CN1587922A (en) * 2004-09-17 2005-03-02 浙江大学 Heat measuring type mass flow detecting method based on secondary temperature differential principle
CN1603762A (en) * 2004-10-29 2005-04-06 浙江大学 Heat pulse time difference type flow detection method
WO2006065911A1 (en) * 2004-12-17 2006-06-22 Mks Instruments, Inc. Pulsed mass flow measurement system and method
CN102128654A (en) * 2011-01-18 2011-07-20 蔡茂林 Non-intrusive flow measuring device for industrial gas pipeline

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104913823A (en) * 2015-06-09 2015-09-16 合肥晶弘电器有限公司 Quality and flow testing system and method of refrigerating system
CN104913823B (en) * 2015-06-09 2018-11-06 合肥晶弘电器有限公司 A kind of refrigeration system mass-flow measurement system and test method
CN106768111A (en) * 2016-12-05 2017-05-31 中国计量大学 A kind of novel flow rate measuring method based on gas correlation flowmeters
CN110926556A (en) * 2019-12-06 2020-03-27 杭州朗沛科技有限公司 Water flow metering method and device
CN116413310A (en) * 2023-06-12 2023-07-11 深圳大学 Test device and method for measuring heat conductivity coefficient under dynamic temperature condition
CN116413310B (en) * 2023-06-12 2023-08-22 深圳大学 Test device and method for measuring heat conductivity coefficient under dynamic temperature condition

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