CN102537302A - Gapless gear transmission multifunctional limiter - Google Patents

Gapless gear transmission multifunctional limiter Download PDF

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Publication number
CN102537302A
CN102537302A CN2011104518209A CN201110451820A CN102537302A CN 102537302 A CN102537302 A CN 102537302A CN 2011104518209 A CN2011104518209 A CN 2011104518209A CN 201110451820 A CN201110451820 A CN 201110451820A CN 102537302 A CN102537302 A CN 102537302A
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CN
China
Prior art keywords
gear
assembly
base plate
screw
gear assembly
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Granted
Application number
CN2011104518209A
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Chinese (zh)
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CN102537302B (en
Inventor
刘宝隆
滕儒民
徐金帅
郑亚辉
冷冰
李豪
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Dalian University of Technology
Dalian Yiliya Construction Machinery Co Ltd
Original Assignee
Dalian University of Technology
Dalian Yiliya Construction Machinery Co Ltd
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Publication date
Application filed by Dalian University of Technology, Dalian Yiliya Construction Machinery Co Ltd filed Critical Dalian University of Technology
Priority to CN201110451820.9A priority Critical patent/CN102537302B/en
Publication of CN102537302A publication Critical patent/CN102537302A/en
Application granted granted Critical
Publication of CN102537302B publication Critical patent/CN102537302B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a gapless gear transmission multifunctional limiter, which is characterized by comprising a seat plate component (1), a first gear component (8) and a second gear component (12). The upper end of the first gear component (8) is fixedly mounted on the seat plate component (1), and the first gear component (8) is coaxially connected with a gear of a worm gear component (7) via a bearing (9). Gears of the first gear component (8) and the second gear component (7) are metal gears, and flexible materials are attached on the surfaces of the metal gears. The gapless gear transmission multifunctional limiter is high in precision, gapless transmission of the gears can be realized, error accumulated risks are reduced, and cost is low.

Description

The multi-functional limiter of no gap gear transmission
Technical field
The present invention relates to mechanical field, the multi-functional limiter of particularly a kind of high-precision no gap gear transmission.
Background technique
In gear train assembly, because the backlash that the error of aspects such as manufacturing, assembling and gear transmission itself exist makes gear transmission in general sense have bigger driving error.And gear needs the continual rotation of carrying out positive and negative direction in many instances, makes error continue accumulation, and there is very big potential safety hazard in the occasion much transmission accuracy being had relatively high expectations.For fear of or reduce error and bring uncertain parameter to detection, adopts feasible technological means to realize more accurate detection.
In related domain, have certain improved procedure at present: (1) increases the driving gear machining accuracy.The manufacture cost height becomes the greatest problem of this mode, simultaneously, for gear transmission, can not accomplish theoretic no gap transmission; (2) adopt organic material not have the processing of gap gear.When working long hours, gear wear is serious, need purchase gear again and change, and the maintenance cost height becomes the greatest problem of this mode; (3) adopt conventional Gear Processing mode, think that the error that the gear transmission of big speed ratio produces can ignore.This thought is not put the Security of some staple products in the first place, in design, should stop.
Summary of the invention
For the potential safety hazard that the error accumulation that overcomes existing gear train assembly causes, the present invention provides a kind of no gap gear transmission multi-functional limiter.
The objective of the invention is to reach: provide a kind of no gap gear transmission multi-functional limiter through following measure.The multi-functional limiter of said no gap gear transmission comprises: the multi-functional limiter of said no gap gear transmission has comprised the base plate assembly (1) of upper support effect; Gear assembly one (8) is connected with base plate assembly (1) on top; The gear of Worm-gear assembly (7) and one (8) coaxial linking to each other of gear assembly; Bearing one (9) plays a supportive role to this axle, and double-screw bolt (4), packing ring one (5), nut (6) are fastenedly connected the upper and lower surfaces of base plate assembly (1); Spacer (10) carries out the adjustment of mounting point to gear assembly one (8) and gear assembly two (12), and plug (11) stops up the gear shaft mounting hole simultaneously; Screw two (15) and packing ring two (14) be wire bushing (13) fixedly, through wearing the circuit that reads signal in the wire bushing (13); Screw one (2) is fixed the upper support element in the base plate assembly (1), and rubber pad (3) is tight with loam cake (21) lid; Worm screw (16) connects outside rotational load and internal gear and transmission; Be fixed together closely with substructure housing (22) through packing ring three (17), back-up ring (18), rubber washer (19), screw three (20), packing ring four (24) loam cakes (21) multi-functional limiter; Carry out the connection of circuit through cable joining (23); Bearing two (25), bearing three (27), fixed cover (26) cooperate gear assembly one (8) with installation through base plate assembly (1) with housing (22) with gear assembly two (12); Worm screw (16) is assembled the back integral installation admittedly with bearing two (25), fixed cover (26); All driving gears adopt soft material to carry out surface attachment.Said gear assembly 1 is the metal gear of surface attachment flexible material with gear assembly 2 12 its gears.
Said flexible material comprises: macromolecular material, as: plastics, rubber etc.; Composite material, as: graphite fiber, polyvinyl fiber etc.; Or possesses the other materials of similar performance.
Beneficial effect: the present invention can realize the no gap transmission of gear, reduces the risk of deviation accumulation, makes simply, and cost is low, can realize the no gap transmission of gear, makes detection device can reach the higher detection precision.
Description of drawings
Fig. 1 is the multi-functional limiter side view of no gap gear transmission of the present invention.
Fig. 2 is the multi-functional limiter front view of no gap gear transmission of the present invention.
Fig. 3 is the multi-functional limiter outline drawing of no gap gear transmission of the present invention.
Fig. 4 is the local enlarged view that connects of the multi-functional limiter of no gap gear transmission of the present invention.
Fig. 5 is the multi-functional limiter gear schematic surface of no gap gear transmission of the present invention.
Each label is represented among the figure:
1, base plate assembly 2, screw one
3, seal ring 4, double-screw bolt
5, packing ring 1, nut
7, Worm-gear assembly 8, gear assembly one
9, bearing 1, spacer
11, plug 12, gear assembly two
13, wire bushing 14, packing ring two
15, screw 2 16, worm screw
17, packing ring 3 18, back-up ring
19, rubber washer 20, screw three
21, loam cake 22, housing
23, cable joining 24, packing ring four
25, bearing 2 26, fixed cover
27, bearing three.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is elaborated.
Referring to figs. 1 through 5, in the present embodiment, the multi-functional limiter of said no gap gear transmission comprises: base plate assembly 1, and Guan County, gear assembly one 8 upper end is loaded on base plate assembly 1, and the gear of gear assembly 1 and Worm-gear assembly 7 is through 9 coaxial linking to each other of bearing; Gear assembly 2 12.Said gear assembly 1 is the metal gear of surface attachment flexible material with gear assembly 2 12 its gears.Said flexible material comprises: macromolecular material, as: plastics, rubber etc.; Composite material, as: graphite fiber, polyvinyl fiber etc.; Or possesses the other materials of similar performance.
Workflow: multi-functional limiter has comprised the base plate assembly 1 of upper support effect; Gear assembly 1 is coupled connecing on top; The gear of Worm-gear assembly 7 and one 8 coaxial linking to each other of gear assembly; Bearing 1 plays a supportive role to this axle, and double-screw bolt 4, packing ring 1, nut 6 are fastenedly connected the upper and lower surfaces of base plate assembly 1.10 pairs of gear assemblies of spacer 1 carry out the adjustment of mounting point with gear assembly 2 12, and plug 11 plays a part to stop up the gear shaft mounting hole simultaneously, and it is inner to prevent that introduced contaminants from getting into gear-box.Screw 2 15 plays the fixedly effect of wire bushing 13 with packing ring 2 14, and the circuit that reads signal through wire bushing 13 protections is difficult for being damaged.Screw 1 is fixed the upper support element in the base plate assembly 1, and rubber pad 3 is effects of water leakage when loam cake 21 lids are tight.Worm screw 16 can be delivered to the rotational load of outside in the internal gear transmission, finally is delivered on the controller, reads needed semaphore.Packing ring 3 17, back-up ring 18, rubber washer 19, screw 20, packing ring 4 24 are fixed together the loam cake 21 of multi-functional limiter with substructure housing 22 closely.Carry out the connection of circuit through cable joining 23.Bearing 2 25, bearing 3 27, fixed cover 26 cooperate gear assembly 1 with installation through base plate assembly 1 with housing 22 with gear assembly 2 12, play a supporting role.Multi-functional limiter need carry out integral installation after assembling with worm screw 16 and bearing 2 25, fixed cover 26 in installation process.Because driving gear adopts soft material to carry out surface attachment, makes that the gap between the gear does not exist in theory, therefore when the forward and reverse rotation of size, can not produce error and testing precision is caused very big influence.
Brief summary: The present invention be directed to a kind of multi-functional limiter and use; The applied multi-functional limiter of the present invention is a kind of being installed on the tower crane hoisting mechanism, detects the rope stretching amount of elevator and reaches the feeler mechanism of real-time demonstration tower crane height under hook and dolly operation amplitude.If testing precision is not high, may exists the excessive or trolley travelling amplitude of lifting altitude to surpass to require and cause crane accidents.The kind of drive of the multi-functional limiter that is adopted on the market at present all is to adopt gear transmission mode, the employing metal gear that has, the employing organic material gear that has basically; But adopt such kind of drive to have a unavoidable defective undoubtedly; Be the backlash of gear and gear engagement, when gear was constantly realized forward and backward, error was amplified gradually; Can cause detecting inaccurate, the generation that possibly cause the accident at any time.Though can carry out the elimination in gap through some modes, or be a large amount of increase costs, or be the restriction of restricted device inner space layout and can't arranging.Thought of the present invention is to adopt the metal gear of usual manner processing; Carry out adhering to of flexible material on its surface; Can eliminate the gap so on the one hand, avoid gear positive and negative then accumulated error occurs, on the other hand because gear surface belongs to flexible material; Can be owing to not very close to each other between the driving gear and can't realize gear transmission yet; Behind the gear surface fret wear, can realize automatic compensation function, the secondary that when gear wear is serious, carries out the gear surface material adheres to, and saves input cost.
Above content is to combine optimal technical scheme to the further explain that the present invention did, and can not assert that the practical implementation of invention only limits to these explanations.Under the present invention, the those of ordinary skill of technical field, under the prerequisite that does not break away from design of the present invention, simple deduction and replacement can also be made, all protection scope of the present invention should be regarded as.

Claims (2)

1. multi-functional limiter of no gap gear transmission; It is characterized in that; The multi-functional limiter of said no gap gear transmission has comprised the base plate assembly (1) of upper support effect, and gear assembly one (8) is connected with base plate assembly (1) on top, the gear of Worm-gear assembly (7) and one (8) coaxial linking to each other of gear assembly; Bearing one (9) plays a supportive role to this axle, and double-screw bolt (4), packing ring one (5), nut (6) are fastenedly connected the upper and lower surfaces of base plate assembly (1); Spacer (10) carries out the adjustment of mounting point to gear assembly one (8) and gear assembly two (12), and plug (11) stops up the gear shaft mounting hole simultaneously; Screw two (15) and packing ring two (14) be wire bushing (13) fixedly, through wearing the circuit that reads signal in the wire bushing (13); Screw one (2) is fixed the upper support element in the base plate assembly (1), and rubber pad (3) is tight with loam cake (21) lid; Worm screw (16) connects outside rotational load and internal gear and transmission; Be fixed together closely with substructure housing (22) through packing ring three (17), back-up ring (18), rubber washer (19), screw three (20), packing ring four (24) loam cakes (21) multi-functional limiter; Carry out the connection of circuit through cable joining (23); Bearing two (25), bearing three (27), fixed cover (26) cooperate gear assembly one (8) with installation through base plate assembly (1) with housing (22) with gear assembly two (12); Worm screw (16) is assembled the back integral installation admittedly with bearing two (25), fixed cover (26); The gear of said gear assembly one (8) and gear assembly two (12) is the metal gear of surface attachment flexible material.
2. the multi-functional limiter of no gap gear transmission according to claim 1 is characterized in that said flexible material comprises: plastics, rubber etc., graphite fiber or polyvinyl fiber.
CN201110451820.9A 2011-12-30 2011-12-30 Gapless gear transmission multifunctional limiter Expired - Fee Related CN102537302B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110451820.9A CN102537302B (en) 2011-12-30 2011-12-30 Gapless gear transmission multifunctional limiter

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Application Number Priority Date Filing Date Title
CN201110451820.9A CN102537302B (en) 2011-12-30 2011-12-30 Gapless gear transmission multifunctional limiter

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CN102537302A true CN102537302A (en) 2012-07-04
CN102537302B CN102537302B (en) 2014-12-31

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1193333A1 (en) * 1984-05-15 1985-11-23 Предприятие П/Я Р-6271 Gapless worm gearing
CN2630221Y (en) * 2003-01-26 2004-08-04 杭州特种锅炉厂 Winding device of coal-feeding machine for industrial boiler
CN1769740A (en) * 2005-11-15 2006-05-10 中国人民解放军国防科学技术大学 Non-clearance double-gear output transmission method and transmission device
CN102161812A (en) * 2011-05-30 2011-08-24 连云港鹰游碳塑材料有限责任公司 Carbon-fiber-reinforced wear-resistant polyformaldehyde gear and preparation method thereof
CN202048177U (en) * 2010-12-28 2011-11-23 天津市亚安科技电子有限公司 Device for adjusting gear meshing clearance
CN202927017U (en) * 2011-12-30 2013-05-08 大连理工大学 Gapless gear transmission multifunctional limiter

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1193333A1 (en) * 1984-05-15 1985-11-23 Предприятие П/Я Р-6271 Gapless worm gearing
CN2630221Y (en) * 2003-01-26 2004-08-04 杭州特种锅炉厂 Winding device of coal-feeding machine for industrial boiler
CN1769740A (en) * 2005-11-15 2006-05-10 中国人民解放军国防科学技术大学 Non-clearance double-gear output transmission method and transmission device
CN202048177U (en) * 2010-12-28 2011-11-23 天津市亚安科技电子有限公司 Device for adjusting gear meshing clearance
CN102161812A (en) * 2011-05-30 2011-08-24 连云港鹰游碳塑材料有限责任公司 Carbon-fiber-reinforced wear-resistant polyformaldehyde gear and preparation method thereof
CN202927017U (en) * 2011-12-30 2013-05-08 大连理工大学 Gapless gear transmission multifunctional limiter

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