CN102614956A - Crushing system of single-side driven grate cleaning crusher - Google Patents
Crushing system of single-side driven grate cleaning crusher Download PDFInfo
- Publication number
- CN102614956A CN102614956A CN2012101035668A CN201210103566A CN102614956A CN 102614956 A CN102614956 A CN 102614956A CN 2012101035668 A CN2012101035668 A CN 2012101035668A CN 201210103566 A CN201210103566 A CN 201210103566A CN 102614956 A CN102614956 A CN 102614956A
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- breaker roll
- output shaft
- reductor
- axle
- crushing system
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- 238000004140 cleaning Methods 0.000 title abstract 3
- 230000008878 coupling Effects 0.000 claims abstract description 9
- 238000010168 coupling process Methods 0.000 claims abstract description 9
- 238000005859 coupling reaction Methods 0.000 claims abstract description 9
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 4
- 239000004519 grease Substances 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 238000005461 lubrication Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000010516 chain-walking reaction Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Crushing And Grinding (AREA)
Abstract
The invention discloses a crushing system of a single-side driven grate cleaning crusher, which comprises a motor, a liquid coupling, a speed reducer, a main crush roller and an auxiliary crush roller. The output shaft of the motor is connected with the input shaft of the speed reducer through the liquid coupling; the axes of the input shaft of the speed reducer is perpendicular to that of the output shaft of the speed reducer; the speed reducer is provided with two output shaft ends; a primary crush roller is installed at one output shaft end of the speed reduce; the main crush roller is installed at the other output shaft end of the speed reduce; and the other end of the main crush roller is installed on a crush roller supporting component through a shaft. According to the invention, a chain transmission part causing serious noise pollution is canceled, the transmission efficiency is high, energy consumption is reduced, and noise pollution is greatly reduced; and compared with a special grate cleaning crusher, the crushing system has the advantages of higher reliability, stability and maintainability, simple manufacture technology, and lower noise.
Description
Technical field
The present invention relates to the crushing system of the clear grate disintegrating machine of a kind of crushing system, particularly a kind of monolateral driving.
Background technology
The crushing system of existing clear grate disintegrating machine generally is made up of motor, fluid-flywheel clutch, shaft coupling, reductor, shaft coupling, power transmission shaft, chain and sprocket driving device and breaker roll assembly, adopts bilateral driving.This system's driving-chain is long, and the mechanical engagement kind is many, quantity is many, and cost is high; The own noise of motor and reductor just reaches about 80db; Especially chain running part noise is bigger, to causing huge noise pollution near the equipment, has a strong impact on the healthy of peripheral staff.
Existing a kind of crushing system by motor and be installed in the disintegrating machine end carriage and main breaker roll on gear combination, breaker roll form, also adopt bilateral driving.Huge and the axle that be used for fixing gear of this scheme gear structure all is fixed on the end carriage, and processing, assembly difficulty is quite big, and cost also increases; Its gear and breaker roll are integrated; The gear-driven output gear of afterbody that is running part is on breaker roll; In case arbitrary gear teeth suffer to destroy and just mean that whole broken transmission system will lose efficacy in the afterbody gear; So just must change whole crushing system, it is difficult to safeguard, the loss that brings to the user is quite big.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art and provide a kind of simple in structure, noise is low, processing and manufacturing difficulty is less, reductor damage to be changed easily, the crushing system of the clear grate disintegrating machine of the monolateral driving that cost is also lower.
A kind of crushing system of clear grate disintegrating machine of monolateral driving; Comprise motor, fluid-flywheel clutch, reductor, main breaker roll and inferior breaker roll; The output shaft of said motor is connected with the power shaft of reductor through fluid-flywheel clutch; The axis of the power shaft of said reductor and the axis normal of output shaft, said reductor are provided with two output axle heads, and an output of said reductor axle head is equipped with breaker roll for the first time; On another output axle head of said reductor main breaker roll is installed, the other end of said main breaker roll is installed on the breaker roll supporting component through axle.
Among the present invention, the other end of said axle is equipped with breaker roll for the second time.
Among the present invention; Said reductor comprises casing and the power shaft, small cylinder gear axle, the output shaft that are installed in the casing; The axis normal of said power shaft and small cylinder gear axle, output shaft is equipped with bevel pinion on the said power shaft, and an end of said small cylinder gear axle is fixed with the bevel gear wheel with said bevel pinion engagement; On the said small cylinder gear axle small cylinder gear is installed also, said small cylinder gear be installed in the big column gears engaged on the output shaft.
Among the present invention, said output shaft is installed on the casing through double-row conical bearing and said casing both sides are stretched out at the two ends of said output shaft.
Among the present invention, said casing wall thickness 28mm～36mm.
Among the present invention, said speed reducer output shaft is connected through spline fitted through adpting flange with main breaker roll.
Among the present invention; Said breaker roll supporting component comprises bearing block, self-aligning roller bearing and felt sealing ring; Said axle is installed in the said breaker roll supporting component; Said bearing block top has a screwed hole, and said screwed hole place is connected with a bite type free flow coupling, and said bite type free flow coupling is connected with the lubricating oil pipe of providing lubricating grease to guarantee bearing lubrication for the bearing block inner bearing.
Adopt such scheme, the present invention has following advantage:
Because an end of power and running part axis and breaker roll axis normal and main breaker roll is connected on the speed reducer output shaft, monolateral driving, the other end of main breaker roll only supports with supporting component, and whole crushing system is fixed on the disintegrating machine body with bolted on connection.Like this, whole driving-chain is arranged compact, and is simple in structure, installation, easy to maintenance, and processing and assembly technology are simple, and it is little to manufacture difficulty; One end of main breaker roll is connected on the output shaft of reductor, has also saved a bearing block, has practiced thrift cost; Clear grate disintegrating machine commonly used has been cancelled the serious chain running part of noise pollution, and transmission efficiency improves, and has reduced energy loss and has greatly reduced noise pollution; In sum, reliability of the present invention, stability, maintainable high, manufacture technology is simple, and noise is lower.
Description of drawings
Fig. 1 is a structure principle chart of the present invention;
Fig. 2 is a breaker roll supporting component structural representation of the present invention;
Fig. 3 is a reductor structural representation of the present invention;
The specific embodiment
Below in conjunction with accompanying drawing, specify a kind of specific embodiment of crushing system of clear grate disintegrating machine of monolateral driving.
As shown in Figure 1; The crushing system of the clear grate disintegrating machine of this monolateral driving comprises motor 1, fluid-flywheel clutch 2, reductor 3, main breaker roll 4, breaker roll supporting component 5 and two breaker rolls compositions; The output shaft of motor 1 is connected with the power shaft of reductor 3 through fluid-flywheel clutch 2; One end of the output shaft of reductor 3 is connected with first axle sleeve 11 through key, and axle head adopts axle head fixed head and bolt first axle sleeve 11, welding breaker roll 10 first time on first axle sleeve 11; Breaker roll 10 cantilevers are fixed on the reductor 3 for the first time; The other end of the output shaft of reductor 3 links to each other with an end of main breaker roll 4 through spline fitted with adpting flange 9, and the other end of main breaker roll 4 is welded on the axle 8 through gusset, and axle 8 is installed on the breaker roll supporting component 5 that is fixed on the disintegrating machine body near main breaker roll 4 places.Axle 8 other ends are provided with second axle sleeve 7 and the breaker roll 6 second time that is welded on second axle sleeve 7, and fixed form is with breaker roll 10 is identical for the first time, and breaker roll 6 cantilevers are fixed on spools 8 for the second time.Like this, not only realized monolateral transmission, reductor 3 with breaker roll supporting component 5 together support main breaker roll 4, breaker roll 10 and breaker roll 6 for the second time for the first time.
As shown in Figure 2; The supporting component 5 that is used to support main breaker roll 4 is made up of bearing block assemblies commonly used such as bearing block 51, self-aligning roller bearing 52 and felt sealing rings; Different is to have a screwed hole at bearing block 51 tops, and the screwed hole place is connected with a bite type free flow coupling 53 and provides lubricating grease to guarantee the lubricated of bearing for the bearing in the bearing block 51 with lubricating oil pipe 54.
As shown in Figure 3; In this instance; The power shaft of reductor 3 is vertical with output shaft 36, comprises the bevel gear and a pair of roller gear of pair of vertical, and power shaft and bevel pinion are made as integrally formed small coning gear shaft 31; Be fixed with bevel gear wheel 32 on the middle small cylinder gear axle 33, output shaft is provided with big column gear 34.Casing 37 wall thickness are 2-3 times of general reductor wall thickness; Output shaft is installed on the casing 37 through double-row conical bearing 35 and casing 37 both sides are stretched out at two ends; The double-row conical bearing 35 at two ends possesses output shaft 36 and bears the radially ability of heavy load; One end of output shaft 36 is connected with adpting flange 9 through spline fitted, adopts the key connected mode to be connected with time breaker roll 6 on the other end.All the other are part commonly used like auxiliary spare parts such as end cap, oil sealings.
Disintegrating machine control system provides signal to make motor 1 work; Thereby motor 1 drives fluid-flywheel clutch 2 and rotates reductor 3 work that drive; Reductor 3 drives connected main breaker roll 4 and breaker roll 10 rotations for the first time; For the second time breaker roll 6 is by main breaker roll 4 drive work, thereby realized the monolateral driving of clear grate crusher in crushing system.Whole crushing system is fixed on the disintegrating machine body and with disintegrating machine with bolted on connection and walks, and the working portion on the breaker roll carries out fragmentation with the rotation of breaker roll to material.
Should be pointed out that the above specific embodiments is to make those skilled in the art more fully understand the present invention, but cannot any way restriction the present invention.Therefore, although this specification has carried out detailed explanation with reference to accompanying drawing and embodiment to the present invention, it will be appreciated by those skilled in the art that still and can make amendment or be equal to replacement the present invention; And all do not break away from the technical scheme and the improvement thereof of the spirit and scope of the present invention, and it all should be encompassed in the protection domain of patent of the present invention.
Claims (7)
1. the crushing system of the clear grate disintegrating machine of a monolateral driving; Comprise motor, fluid-flywheel clutch, reductor, main breaker roll and inferior breaker roll; The output shaft of said motor is connected with the power shaft of reductor through fluid-flywheel clutch; It is characterized in that: the axis of the power shaft of said reductor and the axis normal of output shaft, said reductor are provided with two output axle heads, and an output of said reductor axle head is equipped with breaker roll for the first time; On another output axle head of said reductor main breaker roll is installed, the other end of said main breaker roll is installed on the breaker roll supporting component through axle.
2. the crushing system of the clear grate disintegrating machine of monolateral driving according to claim 1 is characterized in that: the other end of said axle is equipped with breaker roll for the second time.
3. the crushing system of the clear grate disintegrating machine of monolateral driving according to claim 2; It is characterized in that: said reductor comprises casing and the power shaft, small cylinder gear axle, the output shaft that are installed in the casing; The axis normal of said power shaft and small cylinder gear axle, output shaft; On the said power shaft bevel pinion is installed; One end of said small cylinder gear axle is fixed with the bevel gear wheel with the engagement of said bevel pinion, on the said small cylinder gear axle small cylinder gear is installed also, said small cylinder gear be installed in the big column gears engaged on the output shaft.
4. the crushing system of the clear grate disintegrating machine of monolateral driving according to claim 3, it is characterized in that: said output shaft is installed on the casing through double-row conical bearing and said casing both sides are stretched out at the two ends of said output shaft.
5. the crushing system of the clear grate disintegrating machine of monolateral driving according to claim 4 is characterized in that: said casing wall thickness 28mm～36mm.
6. the crushing system of the clear grate disintegrating machine of monolateral driving according to claim 5, it is characterized in that: said speed reducer output shaft is connected through spline fitted through adpting flange with main breaker roll.
7. according to the crushing system of the clear grate disintegrating machine of the described monolateral driving of one of claim 1 to 6; It is characterized in that: said breaker roll supporting component comprises bearing block, self-aligning roller bearing and felt sealing ring; Said axle is installed in the said breaker roll supporting component; Said bearing block top has a screwed hole, and said screwed hole place is connected with a bite type free flow coupling, and said bite type free flow coupling is connected with the lubricating oil pipe of providing lubricating grease to guarantee bearing lubrication for the bearing block inner bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210103566.8A CN102614956B (en) | 2012-04-10 | 2012-04-10 | Crushing system of single-side driven grate cleaning crusher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210103566.8A CN102614956B (en) | 2012-04-10 | 2012-04-10 | Crushing system of single-side driven grate cleaning crusher |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102614956A true CN102614956A (en) | 2012-08-01 |
| CN102614956B CN102614956B (en) | 2014-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210103566.8A Active CN102614956B (en) | 2012-04-10 | 2012-04-10 | Crushing system of single-side driven grate cleaning crusher |
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| Country | Link |
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| CN (1) | CN102614956B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104249905A (en) * | 2013-06-25 | 2014-12-31 | 苏州意玛斯砂光设备有限公司 | Conveying transmission system for sanding lines |
| CN104307894A (en) * | 2014-09-26 | 2015-01-28 | 江苏永钢集团有限公司 | Lever-type loop |
| CN112317057A (en) * | 2020-11-10 | 2021-02-05 | 南京凯盛国际工程有限公司 | Clutch device of roller and speed reducer of roller press and mounting method of clutch device |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4131238A (en) * | 1977-09-15 | 1978-12-26 | Energy And Minerals Research Co. | Ultrasonic grinder |
| CN2342882Y (en) * | 1998-11-09 | 1999-10-13 | 曲联珠 | Gear ring type coke cutter |
| CN2593904Y (en) * | 2003-01-10 | 2003-12-24 | 重庆齿轮箱有限责任公司 | Double airflow centre drive power speed reducer |
| JP2004223424A (en) * | 2003-01-23 | 2004-08-12 | Plant Giken Kk | Clinker crusher and system for crushing clinker ash |
| CN101070879A (en) * | 2007-06-15 | 2007-11-14 | 辽宁科技大学 | Static-pressure supporting spherical self-aligning bearing seat |
| JP2008006377A (en) * | 2006-06-29 | 2008-01-17 | Tadano Ltd | Grinder |
| CN201015736Y (en) * | 2007-03-16 | 2008-02-06 | 沈阳恒兴机械有限公司 | Fragmentation transmission device of the cutting type breaker |
| CN101940965A (en) * | 2010-09-26 | 2011-01-12 | 无锡市华星电力环保修造有限公司 | Light single-roll crusher for crushing desulfurization ash agglomerates |
| CN202555331U (en) * | 2012-04-10 | 2012-11-28 | 湖南万通电力科工有限公司 | Crushing system of single-drive grate cleaning crusher |
-
2012
- 2012-04-10 CN CN201210103566.8A patent/CN102614956B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4131238A (en) * | 1977-09-15 | 1978-12-26 | Energy And Minerals Research Co. | Ultrasonic grinder |
| CN2342882Y (en) * | 1998-11-09 | 1999-10-13 | 曲联珠 | Gear ring type coke cutter |
| CN2593904Y (en) * | 2003-01-10 | 2003-12-24 | 重庆齿轮箱有限责任公司 | Double airflow centre drive power speed reducer |
| JP2004223424A (en) * | 2003-01-23 | 2004-08-12 | Plant Giken Kk | Clinker crusher and system for crushing clinker ash |
| JP2008006377A (en) * | 2006-06-29 | 2008-01-17 | Tadano Ltd | Grinder |
| CN201015736Y (en) * | 2007-03-16 | 2008-02-06 | 沈阳恒兴机械有限公司 | Fragmentation transmission device of the cutting type breaker |
| CN101070879A (en) * | 2007-06-15 | 2007-11-14 | 辽宁科技大学 | Static-pressure supporting spherical self-aligning bearing seat |
| CN101940965A (en) * | 2010-09-26 | 2011-01-12 | 无锡市华星电力环保修造有限公司 | Light single-roll crusher for crushing desulfurization ash agglomerates |
| CN202555331U (en) * | 2012-04-10 | 2012-11-28 | 湖南万通电力科工有限公司 | Crushing system of single-drive grate cleaning crusher |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104249905A (en) * | 2013-06-25 | 2014-12-31 | 苏州意玛斯砂光设备有限公司 | Conveying transmission system for sanding lines |
| CN104307894A (en) * | 2014-09-26 | 2015-01-28 | 江苏永钢集团有限公司 | Lever-type loop |
| CN112317057A (en) * | 2020-11-10 | 2021-02-05 | 南京凯盛国际工程有限公司 | Clutch device of roller and speed reducer of roller press and mounting method of clutch device |
| CN112317057B (en) * | 2020-11-10 | 2024-04-12 | 中材国际智能科技有限公司 | Clutch device of roller and speed reducer of roller press and mounting method of clutch device |
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| Publication number | Publication date |
|---|---|
| CN102614956B (en) | 2014-03-19 |
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| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: Li Xiang Road 410100 Hunan Province Economic and Technological Development Zone No. 98 Changsha Applicant after: Hunan Wantong Electric Power Technology & Engineering Co., Ltd. Address before: 410005 blue Landmark 136, Jiefang West Road, Hunan, Changsha 15 Applicant before: Hunan Wantong Electric Power Technology & Engineering Co., Ltd. |
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Owner name: HUNAN WANTONG TECHNOLOGY CO., LTD. Free format text: FORMER NAME: HUNAN WANTONG ELECTRIC POWER KEGONG CO., LTD. |
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Address after: 410100 No. 99 screw Road, Changsha economic and Technological Development Zone, Hunan, China Patentee after: Hunan Wan Tong Science and Technology Ltd. Address before: Li Xiang Road 410100 Hunan Province Economic and Technological Development Zone No. 98 Changsha Patentee before: Hunan Wantong Electric Power Technology & Engineering Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 410100 No. 99 screw Road, Changsha economic and Technological Development Zone, Hunan, China Patentee after: HUNAN WANTONG TECHNOLOGY CO., LTD. Address before: 410100 No. 99 screw Road, Changsha economic and Technological Development Zone, Hunan, China Patentee before: Hunan Wan Tong Science and Technology Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Crushing system of single side driven grate crusher Effective date of registration: 20220524 Granted publication date: 20140319 Pledgee: Hunan Xingsha Rural Commercial Bank Co.,Ltd. quantang sub branch Pledgor: HUNAN WANTONG TECHNOLOGY Co.,Ltd. Registration number: Y2022980005184 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |