CN102535019A - Composite and continuous cross-stacking production system for no-woven cloth - Google Patents

Composite and continuous cross-stacking production system for no-woven cloth Download PDF

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Publication number
CN102535019A
CN102535019A CN2012100315498A CN201210031549A CN102535019A CN 102535019 A CN102535019 A CN 102535019A CN 2012100315498 A CN2012100315498 A CN 2012100315498A CN 201210031549 A CN201210031549 A CN 201210031549A CN 102535019 A CN102535019 A CN 102535019A
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China
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roll
cloth
range
laterally
compound
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CN2012100315498A
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CN102535019B (en
Inventor
朱小鹏
晁阳
苏翔宇
黄小军
苏碧婷
周强
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Xi'an Hangtian Huayang Printing Package Equipment Co Ltd
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Xi'an Hangtian Huayang Printing Package Equipment Co Ltd
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Priority to CN201210031549.8A priority Critical patent/CN102535019B/en
Publication of CN102535019A publication Critical patent/CN102535019A/en
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Abstract

The invention discloses a composite and continuous cross-stacking production system for no-woven cloth, which comprises a longitudinal part and a lateral part, wherein the longitudinal structure is characterized in that a longitudinal unreeling device, a tension detection roll A, a longitudinal cloth feeding roll, a heat spraying and glue smelting device, a tension detection roll B, a glue spreading roll, a composite platform, a cloth feeding roll, an edge cutting device and a longitudinal feeling device are successively arranged from a UD (Uni-Directional) yardage roll to a longitudinal bottom collecting film; and a cavity on the lower surface of the composite platform is communicated with a negative-pressure fan. The lateral structure comprises a lateral unreeling device; a linear sliding rail on the upper surface of the composite platform is simultaneously provided with a transition cart and a transition trolley, wherein the transition cart is provided with a trowelling hand, a tension detection roll D and a lateral bottom collecting film; the transition trolley is provided with a composite compression roller; a tension detection roll C, a lateral cloth feeding roll and an oscillating roll are arranged from the lateral unreeling device to the trowelling hand; and a guide slot on one lateral side of the composite platform is provided with a laser cutting head. According to the system disclosed by the invention, the composite and continuous cross-stacking production is realized.

Description

The range upon range of compound continuous process system of no latitude cloth cross
Technical field
The invention belongs to technical field of textile machine, is one of machinery of core in the aryl fiber cloth material manufacturing technique, is to realize a large amount of compound important step equipment of cross continuously of no latitude cloth, is specifically related to the range upon range of compound continuous process system of a kind of no latitude cloth cross.
Background technology
Along with development of science and technology, the no latitude cloth (to call UD cloth in the following text) that adopts high-performance fibers such as carbon fiber, aramid fiber, high-strength high-modulus polyethylene fiber to be made is widely used in safety protection field such as shellproof, anti-stab, explosion-proof and demand cumulative year after year.Therefore, the compound no latitude cloth production system of individual traditional cross can not satisfy growing product demand, and the range upon range of hybrid system of UD cloth must realize serialization production.
Summary of the invention
The purpose of this invention is to provide the range upon range of compound continuous process system of a kind of no latitude cloth cross, solved prior art and can not realize the range upon range of compound quantity-produced problem of automation.
The technical scheme that the present invention adopted is, the range upon range of compound continuous process system of a kind of no latitude cloth cross comprises two parts of vertical and horizontal,
Vertical structure is; Begin to walking to expect on the route between vertical receipts counterdie from the UD yardage roll, be disposed with vertically unreel, tension force measuring roll A, vertically feed cloth rewinder roll, spray PUR device, tension force measuring roll B, glue spreader, compound platform, feed cloth rewinder roll, cutting edge device, vertically rolling; Compound platform is fixed, the cavity of compound platform lower surface and negative-pressure air fan UNICOM;
Transversary is; Comprise and be arranged on laterally unreeling of original position; Be provided with horizontal line slide rail in compound platform both sides; Traversing cart and traversing dolly are installed in this line slide rail simultaneously, floating hand are installed on the traversing cart and laterally receive counterdie, floating hand and the route of laterally receiving between the counterdie of walking to expect are provided with tension force measuring roll D; On the traversing dolly composite press roller is installed; Laterally unreeling the floating route of walking to expect between the surface on hand is provided with tension force measuring roll C, laterally feeds cloth rewinder roll and pendulum roller; The horizontal side of compound platform is provided with gathering sill longitudinally, and one group of laser cutting head is installed in the gathering sill, and laser cutting head is connected with laser generator, and laser cutting head is connected with the servomotor of oneself.
The invention has the beneficial effects as follows,, on the basis of the range upon range of production system of individual cross, realize the range upon range of compound production of continuous cross to the characteristics of individual layer UD cloth.
Description of drawings
Fig. 1 is that the present invention does not have the vertical structure sketch map in the range upon range of compound continuous process system of latitude cloth cross;
Fig. 2 is that the present invention does not have the transversary sketch map in the range upon range of compound continuous process system of latitude cloth cross.
Among the figure, the 1.UD yardage roll 2. vertically unreels, and 3. crosses roller, and 4. tension force measuring roll A 5. vertically feeds cloth rewinder roll; 6. pedal, 7. spray PUR device, 8. tension force measuring roll B, 9. glue spreader, 10. laser generator, 11. laser cutting heads; 12. compound platform, 13. negative-pressure air fans, 14. feed cloth rewinder roll, 15. cutting edge devices, 16. vertical rollings, 17. vertically receive counterdie; 18. laterally unreel, 19. tension force measuring roll C, 20. manual regulating rollers, 21. laterally feed cloth rewinder roll, 22. pendulum rollers, 23. laterally receive counterdie; 24. traversing cart, 25. tension force measuring roll D, 26. floating hands, 27. composite press rollers, 28. traversing dollies.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is elaborated.
The present invention does not have the range upon range of compound continuous process system of latitude cloth cross and comprises two parts of vertical and horizontal; It is compound separately the UD yardage roll to be delivered to cross intersection separately; Two-layer up and down employing PUR bonding realizes the range upon range of compound production of continuous cross of UD cloth together jointly.The major function of this system is to use laser cuttings to be long 1.6 meters, loose 1.6 meters square cloth sheet 1.6 meters fabric width UD yardage rolls of laterally emitting; Be attached to the fabric width of vertically emitting that has applied PUR and be on 1.6 meters the continuous UD cloth; Through after the pressure roller pressing reliably, obtain the range upon range of UD cloth of continuous cross again.
With reference to Fig. 1, the vertical structure in the system of the present invention is disposed with and unreels, unreels traction, gluing, compound, rolling traction, cutting edge, removes counterdie and rolling parts.Concrete structure is; Begin to walking to expect on the route between vertical receipts counterdie 17 from UD yardage roll 1, be disposed with and vertically unreel 2, tension force measuring roll A4, vertically feed cloth rewinder roll 5, pedal 6, spray PUR device 7, tension force measuring roll B8, glue spreader 9, compound platform 12, feed cloth rewinder roll 14, cutting edge device 15, vertically rolling 16; Compound platform 12 is fixed, the support platform that intermeshes as crossbar; The cavity of compound platform 12 lower surfaces and negative-pressure air fan 13 UNICOMs vertically unreel 2 in addition to walking to expect that route is provided with a plurality of guiding function crosses roller 3 between vertical rolling 16.
The effect of pedal 6 is when the PUR in regulating spray PUR device 7 is operated, above the operative employee can stand in, not influence material.
With reference to Fig. 2, the transversary in the system of the present invention is disposed with parts such as unreeling, unreel traction, pendulum roller, compound, laser cutting, receipts counterdie.Concrete structure is; Comprise be arranged on original position laterally unreel 18; Be provided with horizontal line slide rail in compound platform 12 both sides, traversing cart 24 and traversing dolly 28 are installed in the line slide rail simultaneously, floating hand 26 is installed on the traversing cart 24 and laterally receives counterdie 23; Floating hand 26 is a UD cloth end plate clamp device, the termination that is used to clamp horizontal UD cloth; Laterally receive the counterdie that counterdie 23 is used to collect horizontal UD cloth; Floating hand 26 and the route of laterally receiving between the counterdie 23 of walking to expect are provided with tension force measuring roll D25; On the traversing dolly 28 composite press roller 27 is installed; Laterally unreel 18 and be provided with tension force measuring roll C19, laterally feed cloth rewinder roll 21 and pendulum roller 22 to the route of walking to expect between floating hand 26 upper surfaces, pendulum roller 22 is provided with manual regulating roller 20.Compound platform 12 horizontal sides are provided with gathering sill longitudinally; One group of laser cutting head 11 is installed in the gathering sill; Laser cutting head 11 receives the continuous laser that laser generator 10 sends; Laser cutting head 11 is realized vertically moving through the servomotor of oneself, is used to cut horizontal cloth, cuts the fabric width of distance more than or equal to UD cloth.11 of laser cutting heads are provided with one group, and what show among the figure is the situation of laser cutting head 11 when two working limit positions, and laser cutting head 11 moves back and forth between two extreme positions.In the time of need cutting cloth, the gathering sill that the servomotor band laser cutting head 11 edges oneself moves, and the horizontal laser light light beam that laser generator 10 sends will form a line of cut straight up through two groups of 45 ° of reflecting optics, realizes cutting.
Traversing cart 24 moves on same line slideway with traversing dolly 28 simultaneously, the action of moving through servomotor control separately respectively, and each servomotor is connected separately with the control system.
Each above-mentioned tension force measuring roll all is connected with the control system; Vertically unreel 2, vertically feed cloth rewinder roll 5, spray PUR device 7, glue spreader 9, laser generator 10, negative-pressure air fan 13, feed cloth rewinder roll 14, cutting edge device 15, vertically rolling 16, laterally unreel 18,, laterally feed cloth rewinder roll 21, pendulum roller 22, composite press roller 27, floating hand 26, traversing cart 24 and all be connected with the control system with traversing dolly 28; Store production routine in the control system; Realize input, signal feedback, control signal output; And the control of pressing, negative pressure, accomplish the range upon range of compound production of continuous cross.
The operation principle that the present invention does not have the range upon range of compound continuous process system of latitude cloth cross is,
System vertically, UD yardage roll 1 is put cloth continuously through vertically unreeling 2, has filametntary one to face up, and has one of counterdie to face down, and passes through roller 3, in the effect of vertically feeding cloth rewinder roll 5 initiatively transmission continuously forward down; Tension force measuring roll A4 is placed on and vertically unreels 2 and vertically feed between the cloth rewinder roll 5 the cloth tension force of feedback UD yardage roll 1.Cloth arrives PUR coating link through pedal 6, and PUR is coated with by spraying PUR device 7 and uses with glue spreader 9 combinations, when UD cloth process is sprayed PUR device 7 with glue spreader 9, just evenly has been coated with thin film shape hot melt adhesive layer on filametntary surface; UD cloth tension force when tension force measuring roll B8 detects gluing feeds back to the control system, and the control system regulates through feedback signal and vertically unreels 2 rotating speed, the UD cloth constant tension when realizing gluing.Glue-coated UD cloth is tiled on the compound platform 12, and at this moment, vertically cloth remains static.When horizontal UD cloth sheet was compounded in vertical cloth, vertically cloth moved on, and the length of advancing is 1.6 meters of the width of horizontal UD cloth, and compound second horizontal UD cloth stops.The range upon range of UD cloth of compound good cross arrives cutting edge device 15 places through feeding cloth rewinder roll 14, and the edge repairing of the UD cloth both sides of vertically walking material is neat, passes through the big volume of vertical rolling 16 harvests subsequently.In addition, the range upon range of double-deck UD cloth of cross still has a hypoglyph to exist, and the effect of vertically receiving counterdie 17 is exactly that the counterdie on the range upon range of UD cloth of cross was torn before the big volume of UD cloth harvest, is received in separately on the other counterdie spool.
System laterally, laterally unreel 18 with UD yardage roll counterdie up, filament carries out horizontal blowing down, through overtension measuring roll 19, laterally feed cloth rewinder roll 21, permanent tension force deliver to pendulum roller 22 places; Manually the horizontal UD cloth of regulating roller 20 assurances is controlled with vertical vertical crossing of UD cloth.When laterally the UD cloth arrival through overswing roller 22 after of UD cloth docked at the floating hand 26 on the traversing cart 24 of position B, floating hand 26 was clamped the termination of horizontal UD cloth; Traversing then dolly 28 laterally moves to position A, and traversing cart 24 of while UD cloth in tow laterally moves to position A, and floating hand 26 is leading horizontal UD cloth and moving to vertical UD cloth top, and floating hand 26 unclamps.At this moment, the composite press roller 27 on the traversing dolly 28 at position A place presses down, and horizontal UD cloth termination is pressed on vertical UD cloth that tiling is good on the compound platform 12.Then, traversing cart 24 slowly moves to position B direction, and simultaneously, laterally the counterdie of UD cloth upper surface tears off UD cloth with 24 1 in traversing cart, through horizontal receipts counterdie 23 and tension force measuring roll D25, is received in independently and expects on the axle.When traversing cart 24 turned back to position B, laser generator 10 sent laser, through laser cutting head 11 horizontal UD cloth was cut off, and accomplished the range upon range of recombination process of cross of a width of cloth UD cloth.
When vertical UD cloth is still in 12 last times of compound platform, negative-pressure air fan 13 is opened, and the negative pressure through platform surface is adsorbed on UD cloth on the compound platform 12, accurately the location; When compound completion, when vertically UD cloth moved on, negative-pressure air fan 13 was closed.

Claims (4)

1. range upon range of compound continuous process system of no latitude cloth cross is characterized in that: comprise two parts of vertical and horizontal,
Vertical structure is; Begin to walking to expect on the route between vertical receipts counterdie (17) from UD yardage roll (1), be disposed with vertically unreel (2), tension force measuring roll A (4), vertically feed cloth rewinder roll (5), spray PUR device (7), tension force measuring roll B (8), glue spreader (9), compound platform (12), feed cloth rewinder roll (14), cutting edge device (15), vertically rolling (16); Compound platform (12) is fixed, the cavity of compound platform (12) lower surface and negative-pressure air fan (13) UNICOM;
Transversary is; Comprise and be arranged on laterally the unreeling of original position (18); Be provided with horizontal line slide rail in compound platform (12) both sides; Traversing cart (24) and traversing dolly (28) are installed in this line slide rail simultaneously, floating hand (26) are installed on the traversing cart (24) and laterally receive counterdie (23), floating hand (26) and the route of laterally receiving between the counterdie (23) of walking to expect are provided with tension force measuring roll D (25); Composite press roller (27) is installed on the traversing dolly (28); Laterally unreeling (18) is provided with tension force measuring roll C (19), laterally feeds cloth rewinder roll (21) and puts roller (22) to the route of walking to expect between floating hand (26) upper surface; The horizontal side of compound platform (12) is provided with gathering sill longitudinally, and one group of laser cutting head (11) is installed in the gathering sill, and laser cutting head (11) is connected with laser generator (10), and laser cutting head (11) is connected with the servomotor of oneself.
2. the range upon range of compound continuous process system of no latitude cloth cross according to claim 1; It is characterized in that: described vertically unreel (2), vertically feed cloth rewinder roll (5), spray PUR device (7), glue spreader (9), laser generator (10), negative-pressure air fan (13), feed cloth rewinder roll (14), cutting edge device (15), vertically rolling (16), laterally unreel (18), laterally feed cloth rewinder roll (21), pendulum roller (22), composite press roller (27), floating hand (26), traversing cart (24) all be connected with the control system with traversing dolly (28); Described each tension force measuring roll all is connected with the control system, stores production routine in the control system.
3. the range upon range of compound continuous process system of no latitude cloth cross according to claim 1, it is characterized in that: described pendulum roller (22) is provided with manual regulating roller (20).
4. the range upon range of compound continuous process system of no latitude cloth cross according to claim 1 is characterized in that: described vertically feeding between cloth rewinder roll (5) and the spray PUR device (7) is provided with pedal (6).
CN201210031549.8A 2012-02-13 2012-02-13 Composite and continuous cross-stacking production system for no-woven cloth Expired - Fee Related CN102535019B (en)

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CN201210031549.8A CN102535019B (en) 2012-02-13 2012-02-13 Composite and continuous cross-stacking production system for no-woven cloth

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CN201210031549.8A CN102535019B (en) 2012-02-13 2012-02-13 Composite and continuous cross-stacking production system for no-woven cloth

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103522721A (en) * 2012-11-26 2014-01-22 北京雷特新技术实业公司 Continuous production method of weftless fabric composite coiled material
CN103707615A (en) * 2012-11-26 2014-04-09 北京雷特新技术实业公司 Efficient automatic continuous production method of prepreg compound coil
CN105459571A (en) * 2015-12-30 2016-04-06 江苏六甲科技有限公司 Membrane stripping device of automatic compounding machine
CN106882619A (en) * 2017-04-26 2017-06-23 长兴水木机电有限公司 A kind of laminated cloth continous way machining production line
CN106904475A (en) * 2017-04-26 2017-06-30 长兴水木机电有限公司 Unidirectional cloth process equipment is used in a kind of laminated cloth production
CN114750499A (en) * 2022-04-26 2022-07-15 郑州中远防务材料有限公司 Compounding equipment capable of controlling tension stability of unidirectional fabric and unidirectional fabric compounding method
CN114771075A (en) * 2022-04-26 2022-07-22 郑州中远防务材料有限公司 Compounding equipment capable of controlling tension stability of unidirectional fabric and unidirectional fabric compounding method
CN115352170A (en) * 2022-09-23 2022-11-18 东莞科兴安全防护用品有限公司 Anti-puncture middle base fabric for shoes, preparation method and processing device thereof

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CN1219469A (en) * 1992-07-21 1999-06-16 阿木普-阿克佐迭片公司 Method of manufacturing composite laminate comprising unidirectional reinforcing fibres, for use in printed wire boards
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CN201762597U (en) * 2010-04-16 2011-03-16 江苏安格特新材料科技有限公司 Processing equipment for warp-weft overlapping non-weaving composite material
CN102234934A (en) * 2010-04-29 2011-11-09 上海斯瑞聚合体科技有限公司 Laid fabric composite coil and manufacturing method thereof

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US3879820A (en) * 1971-12-06 1975-04-29 Albany Int Corp Apparatus for producing non-woven papermakers felt
CN1219469A (en) * 1992-07-21 1999-06-16 阿木普-阿克佐迭片公司 Method of manufacturing composite laminate comprising unidirectional reinforcing fibres, for use in printed wire boards
CN2250365Y (en) * 1995-10-25 1997-03-26 李继承 High speed net cloth loom
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103522721A (en) * 2012-11-26 2014-01-22 北京雷特新技术实业公司 Continuous production method of weftless fabric composite coiled material
CN103707615A (en) * 2012-11-26 2014-04-09 北京雷特新技术实业公司 Efficient automatic continuous production method of prepreg compound coil
CN103522721B (en) * 2012-11-26 2016-04-20 北京航天雷特机电工程有限公司 A kind of without latitude cloth composite sheet material continuous producing method
CN103707615B (en) * 2012-11-26 2016-11-23 北京航天雷特机电工程有限公司 A kind of prepreg automatic continuous production method of composite sheet material high efficiency
CN105459571A (en) * 2015-12-30 2016-04-06 江苏六甲科技有限公司 Membrane stripping device of automatic compounding machine
CN105459571B (en) * 2015-12-30 2018-11-09 江苏六甲科技有限公司 A kind of film-removing device of Automatic complexing machine
CN106904475A (en) * 2017-04-26 2017-06-30 长兴水木机电有限公司 Unidirectional cloth process equipment is used in a kind of laminated cloth production
CN106882619A (en) * 2017-04-26 2017-06-23 长兴水木机电有限公司 A kind of laminated cloth continous way machining production line
CN114750499A (en) * 2022-04-26 2022-07-15 郑州中远防务材料有限公司 Compounding equipment capable of controlling tension stability of unidirectional fabric and unidirectional fabric compounding method
CN114771075A (en) * 2022-04-26 2022-07-22 郑州中远防务材料有限公司 Compounding equipment capable of controlling tension stability of unidirectional fabric and unidirectional fabric compounding method
CN114750499B (en) * 2022-04-26 2023-08-29 郑州中远防务材料有限公司 Compounding equipment capable of controlling tension stability of unidirectional cloth and unidirectional cloth compounding method
CN114771075B (en) * 2022-04-26 2023-08-29 郑州中远防务材料有限公司 Compounding equipment capable of controlling tension stability of unidirectional cloth and unidirectional cloth compounding method
CN115352170A (en) * 2022-09-23 2022-11-18 东莞科兴安全防护用品有限公司 Anti-puncture middle base fabric for shoes, preparation method and processing device thereof

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