CN204690347U - A kind of cloth embossing machine - Google Patents

A kind of cloth embossing machine Download PDF

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Publication number
CN204690347U
CN204690347U CN201520272226.7U CN201520272226U CN204690347U CN 204690347 U CN204690347 U CN 204690347U CN 201520272226 U CN201520272226 U CN 201520272226U CN 204690347 U CN204690347 U CN 204690347U
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roller
embossing
rewinding
cloth
roll
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白柳
刘茜
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Suzhou University
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Suzhou University
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Abstract

本实用新型公开了一种布料压花机,包括机架、放卷辊、压花箱、第一导布辊、第二导布辊、复卷辊,所述机架上依次安装有放卷辊、第一导布辊架、压花箱、第二导布辊、过渡复卷辊、复卷辊架,放卷辊的一侧安装有第一电机,第一电机通过驱动装置与放卷辊相连接;所述第一导布辊架上安装有第一导布辊;所述压花箱内安装有超声波装置、压花辊、输送下辊,压花辊与输送下辊平行设置;所述机架上还安装有控制器,控制器与第一电机相连接;所述复卷辊架上安装有复卷辊和复卷压辊。本实用新型能够自动放卷,去除静电保持放卷平稳,压花平整,纹理清晰,整机结构紧凑,生产效率高,运行平稳。

The utility model discloses a cloth embossing machine, which comprises a frame, an unwinding roller, an embossing box, a first cloth guide roller, a second cloth guide roller, and a rewinding roller. roller, the first fabric guide roller frame, embossing box, the second cloth guide roller, transitional rewinding roller, rewinding roller frame, the first motor is installed on one side of the unwinding roller, and the first motor is connected with the unwinding roller by the driving device. The rollers are connected; the first cloth guide roller is installed on the first cloth guide roller frame; the ultrasonic device, the embossing roller, and the lower conveying roller are installed in the embossing box, and the embossing roller and the lower conveying roller are arranged in parallel; A controller is also installed on the frame, and the controller is connected with the first motor; a rewinding roller and a rewinding pressure roller are installed on the rewinding roller frame. The utility model can automatically unwind, remove static electricity and keep the unwinding stable, the embossing is smooth, the texture is clear, the whole machine has compact structure, high production efficiency and stable operation.

Description

一种布料压花机A fabric embossing machine

技术领域 technical field

本实用新型涉及服装加工设备的技术领域,涉及一种布料压花机。 The utility model relates to the technical field of garment processing equipment, in particular to a cloth embossing machine.

背景技术 Background technique

压花机主要用于在各种织物上压花、压泡、压皱、压商标,也可在无纺布、涂层、人革、纸张、铝板上压商标,仿真皮花纹及各类深浅的花型、花纹。 The embossing machine is mainly used for embossing, embossing, creasing, and embossing trademarks on various fabrics. It can also emboss trademarks on non-woven fabrics, coatings, artificial leather, paper, aluminum plates, imitation leather patterns and various shades. pattern, pattern.

现有的压花机在使用过程中,常常会出现剪裁偏斜,压花纹路不规整的情况,布料很容易不整齐造成压花不规整,造成布料浪费,给生产加工带来很大不便。 During the use of the existing embossing machines, the cutting is often skewed and the embossing pattern is irregular. The cloth is easily irregular and the embossing is irregular, resulting in waste of cloth and great inconvenience to production and processing.

实用新型内容 Utility model content

本实用新型本实用新型要解决的技术问题是提供一种布料压花机,以保证布料放卷平稳,压花平整,纹理清晰,防止因剪裁偏斜、压花不规整造成的布料浪费,提高生产效率,降低成本。 The utility model The technical problem to be solved by the utility model is to provide a cloth embossing machine to ensure stable cloth unwinding, smooth embossing, clear texture, prevent cloth waste caused by skewed cutting and irregular embossing, and improve Production efficiency and cost reduction.

为实现上述目的,本实用新型采取的技术方案为: In order to achieve the above object, the technical scheme that the utility model takes is:

所述的布料压花机,包括机架,所述机架上安装有放卷辊、压花箱、导布辊、复卷机构、第一电机和第二电机,所述压花箱内设有上下平行的输送下辊和压花辊,所述第一电机和所述第二电机分别驱动所述放卷辊和所述压花辊,所述复卷机构包括与驱动装置相连的复卷辊、复卷压辊和过渡复卷辊,所述过渡复卷辊设在所述复卷辊靠近所述压花箱一侧,所述复卷压辊设在所述复卷辊的正上方。 The cloth embossing machine includes a frame, and an unwinding roller, an embossing box, a cloth guide roller, a rewinding mechanism, a first motor and a second motor are installed on the frame, and the embossing box is equipped with There are conveying lower rollers and embossing rollers parallel up and down, the first motor and the second motor respectively drive the unwinding roller and the embossing roller, and the rewinding mechanism includes a rewinding roller connected to the driving device. Roller, rewinding pressure roller and transitional rewinding roller, the transitional rewinding roller is set on the side of the rewinding roller close to the embossing box, and the rewinding pressure roller is set directly above the rewinding roller .

作为优选,所述复卷压辊与所述过渡复卷辊的转动方向相同而与所述复卷辊的转动方向相反。 Preferably, the rotation direction of the rewinding pressure roller is the same as that of the transitional rewinding roller and opposite to that of the rewinding roller.

作为优选,所述导布辊包括设在所述放卷辊和所述压花箱之间的第一导布辊,所述机架上还设有除静电装置,所述除静电装置包括离子棒和与所述离子 棒相连的高压发生器,所述离子棒设在所述第一导布辊下方并与之平行。 Preferably, the cloth guide roller includes a first cloth guide roller arranged between the unwinding roller and the embossing box, and the static elimination device is also provided on the frame, and the static elimination device includes an ionizer Rod and the high-voltage generator connected with the ion bar, the ion bar is arranged below the first cloth guide roller and parallel to it.

作为优选,所述压花箱内设有超声波发生器,所述超声波发生器下端设有正对所述压花辊的焊头。 Preferably, the embossing box is provided with an ultrasonic generator, and the lower end of the ultrasonic generator is provided with a welding head facing the embossing roller.

作为优选,所述压花辊两端通过滑块安装在所述压花箱上,所述压花箱内还设有调节转轮,所述调节转轮通过齿轮齿条机构与所述滑块连接。 As a preference, both ends of the embossing roller are installed on the embossing box through sliders, and an adjusting wheel is also arranged in the embossing box, and the adjusting wheel is connected with the slider through a rack and pinion mechanism. connect.

作为优选,所述导布辊还包括设在所述过渡复卷辊和所述压花箱之间的第二导布辊。 Preferably, the cloth guide roller further includes a second cloth guide roller arranged between the transitional rewinding roller and the embossing box.

作为优选,还包括分别与所述第一电机、所述第二电机和所述驱动装置连接的控制器。 Preferably, it further includes a controller connected to the first motor, the second motor and the driving device respectively.

本实用新型的有益效果包括:布料通过过渡复卷辊和复卷压辊辅助复卷辊进行复卷,改善复卷布面效果,牵引作用使得压花平整,纹理清晰,整机结构紧凑,生产效率高,运行平稳。 The beneficial effects of the utility model include: the cloth is rewound through the transitional rewinding roller and the rewinding pressure roller to assist the rewinding roller to improve the effect of rewinding the cloth surface, the traction effect makes the embossing smooth, the texture is clear, the structure of the whole machine is compact, and the production High efficiency and smooth operation.

增加的离子棒作为除静电装置能有效去除放卷过程中布料上的静电和灰尘,保持放卷平稳,布面平整。 The added ion bar is used as a static elimination device, which can effectively remove static electricity and dust on the fabric during the unwinding process, and keep the unwinding stable and the fabric surface smooth.

超声波发生器高速震荡并摩擦生热,利用焊头将布料压紧并传递超声波。在超声波的作用下,布料被压紧的部分高速震荡并摩擦生热。产生的热量超过布料的熔点,从而实现切割、压花等操作,且压花平整,纹理清晰。 The ultrasonic generator oscillates at high speed and generates heat through friction, and uses the welding head to compress the cloth and transmit ultrasonic waves. Under the action of ultrasonic waves, the compressed part of the cloth vibrates at high speed and generates heat due to friction. The heat generated exceeds the melting point of the fabric, so that operations such as cutting and embossing can be realized, and the embossing is smooth and the texture is clear.

调节转轮通过齿轮齿条机构能上下移动压花辊的位置,进而保证焊头与压花辊之间的距离。 The adjusting wheel can move the position of the embossing roller up and down through the rack and pinion mechanism, thereby ensuring the distance between the welding head and the embossing roller.

两个导布辊能有效辅助布料的输送,有助于保持生产过程中布料的平整性,有助于解决布料倾斜的问题。 The two cloth guide rollers can effectively assist the conveying of the cloth, help to maintain the flatness of the cloth during the production process, and help to solve the problem of cloth inclination.

控制器能有效控制电机的运转速度和方向,并能根据需要随时调整布料的输送速度。 The controller can effectively control the running speed and direction of the motor, and can adjust the conveying speed of the cloth at any time according to the needs.

附图说明 Description of drawings

图1是本实用新型一种布料压花机的主视图; Fig. 1 is the front view of a kind of cloth embossing machine of the present utility model;

图2是本实用新型一种布料压花机的右视图; Fig. 2 is a right view of a cloth embossing machine of the present invention;

图3是本实用新型中的除静电装置示意图。 Fig. 3 is a schematic diagram of the static elimination device in the present invention.

图中的标记为: The markings in the figure are:

1-机架、2-放卷辊、3-压花箱、31-调节转轮、4-导布辊架、5-第一导布辊、6-超声波发生器、7-焊头、8-压花辊、9-输送下辊、10-控制器、11-复卷压辊、12-复卷辊、13-过渡复卷辊、14-复卷辊架、15-第二导布辊、16-第二电机、17-第一电机、18-高压发生器、19-离子棒。 1-Frame, 2-Unwinding roller, 3-Embossing box, 31-Adjusting wheel, 4-Guiding roller frame, 5-First cloth guiding roller, 6-Ultrasonic generator, 7-Welding head, 8 -Embossing roller, 9-Conveying lower roller, 10-Controller, 11-Rewinding pressure roller, 12-Rewinding roller, 13-Transitional rewinding roller, 14-Rewinding roller frame, 15-Second fabric guide roller , 16-second motor, 17-first motor, 18-high voltage generator, 19-ion bar.

具体实施方式 Detailed ways

下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本实用新型的发明构思、技术方案有更完整、准确和深入的理解。 Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the utility model will be further described in detail, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solutions of the utility model .

如图1-3所示,本实用新型提供了一种布料压花机,包括机架1,机架1上从后到前依次设有放卷辊2、压花箱3、第一导布辊5、第二导布辊15和复卷机构。 As shown in Figure 1-3, the utility model provides a cloth embossing machine, including a frame 1, on the frame 1, an unwinding roller 2, an embossing box 3, and a first cloth guide are sequentially arranged from back to front Roller 5, second cloth guiding roller 15 and rewinding mechanism.

放卷辊2的一侧安装有第一电机17,第一电机17通过传动装置与放卷辊2相连接。第一导布辊5和第二导布辊15是通过导布辊架4安装的。第一导布辊5正下方设有与之平行的离子棒19,离子棒19安装在导布辊架4上。第一导布辊5的一侧安装有高压发生器18,高压发生器18与离子棒19相连接为其供电。 A first motor 17 is installed on one side of the unwinding roller 2, and the first motor 17 is connected with the unwinding roller 2 through a transmission device. The first cloth guide roller 5 and the second cloth guide roller 15 are installed by the cloth guide roller frame 4 . An ion bar 19 parallel thereto is provided directly below the first cloth guide roller 5 , and the ion bar 19 is installed on the cloth guide roller frame 4 . A high-voltage generator 18 is installed on one side of the first cloth guide roller 5, and the high-voltage generator 18 is connected with the ion bar 19 to provide power for it.

压花箱3内安装有超声波发生器6、压花辊8和输送下辊9,超声波发生器6位于压花辊8上方,输送下辊9位于压花辊8下方。超声波发生器6下端设有焊头7,焊头7的中心位置正对着压花辊8。超声波发生器6高速震荡并摩擦生热,利用焊头7将布料压紧并传递超声波。在超声波的作用下,布料被压紧的部分高速震荡并摩擦生热。产生的热量超过布料的熔点,从而实现切割、压花 等操作。 Embossing box 3 is equipped with ultrasonic generator 6, embossing roller 8 and conveying lower roller 9, ultrasonic generator 6 is positioned at embossing roller 8 top, conveying lower roller 9 is positioned at embossing roller 8 below. The lower end of the ultrasonic generator 6 is provided with a welding head 7 , and the center position of the welding head 7 is facing the embossing roller 8 . The ultrasonic generator 6 oscillates at high speed and generates heat by friction, and uses the welding head 7 to compress the cloth and transmit ultrasonic waves. Under the action of ultrasonic waves, the compressed part of the cloth vibrates at high speed and generates heat due to friction. The heat generated exceeds the melting point of the fabric, enabling operations such as cutting and embossing.

所述压花箱3上还设有调节转轮31。压花辊8两端通过滑块安装在压花箱3上,调节转轮31通过齿轮齿条机构与滑块连接。旋转调节转轮31,通过齿轮齿条机构能上下移动压花辊8的位置,进而保证焊头7与压花辊8之间的距离,按照牵引方向完成压印花纹。压花箱3的一侧安装有第二电机16,第二电机16通过传动装置与压花辊8相连接。所述机架1上还安装有控制器10,控制器10分别与第一电机17和第二电机16相连接。 The embossing box 3 is also provided with a regulating wheel 31 . Both ends of the embossing roller 8 are installed on the embossing box 3 through a slide block, and the adjusting runner 31 is connected with the slide block through a rack and pinion mechanism. Rotating the adjusting wheel 31 can move the position of the embossing roller 8 up and down through the rack and pinion mechanism, thereby ensuring the distance between the welding head 7 and the embossing roller 8, and completing the embossing pattern according to the traction direction. A second motor 16 is installed on one side of the embossing box 3, and the second motor 16 is connected with the embossing roller 8 through a transmission device. A controller 10 is also installed on the frame 1, and the controller 10 is connected with the first motor 17 and the second motor 16 respectively.

压花箱3与复卷机构中间设有第二导布辊15。复卷机构包括过渡复卷辊13、复卷压辊11和复卷辊12。复卷辊12通过复卷辊架14安装,复卷压辊11也安装在复卷辊架14上并在复卷辊12上面。过渡复卷辊13设在复卷辊12靠近所述压花箱3一侧。过渡复卷辊13、复卷辊12和复卷压辊11都连接有驱动装置,驱动装置也与控制器10相连。过渡复卷辊13和复卷辊12旋转方向相反,复卷辊12和复卷压辊11旋转方向也相反。 A second cloth guide roller 15 is arranged between the embossing box 3 and the rewinding mechanism. The rewinding mechanism includes a transitional rewinding roller 13 , a rewinding pressure roller 11 and a rewinding roller 12 . The rewinding roller 12 is installed by the rewinding roller stand 14, and the rewinding pressure roller 11 is also installed on the rewinding roller stand 14 and above the rewinding roller 12. The transitional rewinding roller 13 is arranged on the side of the rewinding roller 12 close to the embossing box 3 . The transitional rewinding roller 13 , the rewinding roller 12 and the rewinding pressure roller 11 are all connected with a driving device, and the driving device is also connected with the controller 10 . The transition rewinding roller 13 and the rewinding roller 12 rotate in opposite directions, and the rewinding roller 12 and the rewinding pressure roller 11 also rotate in opposite directions.

本实用新型的工作过程: Working process of the present utility model:

在该布料压花机的工作过程中,原布料由放卷辊2起上,依次经过第一导布辊5、压花辊8和输送下辊9之间、第二导布辊15、过渡复卷辊13和复卷辊12。生产过程依次完成放卷-压花-复卷,具有能自动放卷,保持放卷平稳,布面平整的优点。压花时,通过超声波发生器6高速震荡并摩擦生热,使压花辊8按照牵引方向完成压印花纹,压花的效果好纹理清晰。复卷时,通过过渡复卷辊13和复卷压辊11辅助复卷辊12进行复卷,改善复卷布面效果。高压发生器18与离子棒19组成的除静电装置能有效去除放卷过程中布料上的静电和灰尘,保持放卷平稳,布面平整。 During the working process of the cloth embossing machine, the raw cloth is lifted from the unwinding roller 2, and then passes through the first cloth guide roller 5, the embossing roller 8 and the lower conveying roller 9, the second cloth guide roller 15, the transition Rewinding roller 13 and rewinding roller 12. The production process completes unwinding-embossing-rewinding in sequence, which has the advantages of automatic unwinding, stable unwinding and smooth cloth surface. During embossing, the ultrasonic generator 6 oscillates at high speed and generates heat through friction, so that the embossing roller 8 completes the embossing pattern according to the traction direction, and the embossing effect is good and the texture is clear. When rewinding, the rewinding roller 12 is assisted by the transitional rewinding roller 13 and the rewinding pressure roller 11 to rewind, so as to improve the effect of rewinding the cloth surface. The static electricity removing device that high voltage generator 18 and ion rod 19 form can effectively remove static electricity and dust on the cloth during unwinding process, keep unwinding stable, and cloth surface is smooth.

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现 并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。 Above, the utility model has been exemplarily described in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned method, as long as the various insubstantial improvements of the method concept and technical solutions of the utility model are adopted, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.

Claims (7)

1. a cloth embossing machine, comprise frame (1), described frame (1) is provided with let off roll (2), embossing case (3), fabric guide roll, rewinding mechanism, first motor (17) and the second motor (16), conveying lower roll (9) parallel up and down and knurling rolls (8) are provided with in described embossing case (3), described first motor (17) and described second motor (16) drive described let off roll (2) and described knurling rolls (8) respectively, it is characterized in that: described rewinding mechanism comprises the rewind roll (12) be connected with drive unit, rewinding pressure roller (11) and transition rewind roll (13), described transition rewind roll (13) is located at described rewind roll (12) near described embossing case (3) side, described rewinding pressure roller (11) is located at directly over described rewind roll (12).
2. a kind of cloth embossing machine according to claim 1, is characterized in that: described rewinding pressure roller (11) is identical with the rotation direction of described transition rewind roll (13) and contrary with the rotation direction of described rewind roll (12).
3. a kind of cloth embossing machine according to claim 1 and 2, it is characterized in that: described fabric guide roll comprises the first fabric guide roll (5) be located between described let off roll (2) and described embossing case (3), (1) is also provided with Destaticizing device to described frame, the high pressure generator (18) that described Destaticizing device comprises ion bar (19) and is connected with described ion bar (19), it is also parallel with it that described ion bar (19) is located at described first fabric guide roll (5) below.
4. a kind of cloth embossing machine according to claim 1 and 2, it is characterized in that: be provided with supersonic generator (6) in described embossing case (3), described supersonic generator (6) lower end is provided with just to the soldering tip (7) of described knurling rolls (8).
5. a kind of cloth embossing machine according to claim 1 and 2, it is characterized in that: described knurling rolls (8) two ends are arranged on described embossing case (3) by slide block, also be provided with in described embossing case (3) and regulate runner (31), described adjustment runner (31) is connected with described slide block by pinion and rack.
6. a kind of cloth embossing machine according to claim 1 and 2, is characterized in that: described fabric guide roll also comprises the second fabric guide roll (15) be located between described transition rewind roll (13) and described embossing case (3).
7. a kind of cloth embossing machine according to claim 1 and 2, is characterized in that: also comprise the controller (10) be connected with described first motor (17), described second motor (16) and described drive unit respectively.
CN201520272226.7U 2015-04-29 2015-04-29 A kind of cloth embossing machine Expired - Fee Related CN204690347U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106245258A (en) * 2016-08-31 2016-12-21 嘉善申乐五金塑料有限公司 A kind of automatic embossing device
CN106521919A (en) * 2016-12-19 2017-03-22 柳州市代代福针织服装有限公司 Destaticizing cloth cutting rack
CN107791672A (en) * 2016-08-30 2018-03-13 俞小康 A kind of stereoscopic printing embossing machine
CN108544746A (en) * 2018-05-17 2018-09-18 安吉艺科装饰材料科技有限公司 A kind of PVC carpets embossing machine
CN108754988A (en) * 2018-08-02 2018-11-06 广东南豆科技有限公司 A kind of Novel cloth embossing machine
CN112647222A (en) * 2020-11-23 2021-04-13 常熟市正太纺织有限公司 Shearing and embossing equipment for anti-hair-falling fiber material and manufacturing process thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107791672A (en) * 2016-08-30 2018-03-13 俞小康 A kind of stereoscopic printing embossing machine
CN106245258A (en) * 2016-08-31 2016-12-21 嘉善申乐五金塑料有限公司 A kind of automatic embossing device
CN106245258B (en) * 2016-08-31 2018-04-03 嘉善申乐五金塑料有限公司 A kind of automatic embossing device
CN106521919A (en) * 2016-12-19 2017-03-22 柳州市代代福针织服装有限公司 Destaticizing cloth cutting rack
CN108544746A (en) * 2018-05-17 2018-09-18 安吉艺科装饰材料科技有限公司 A kind of PVC carpets embossing machine
CN108754988A (en) * 2018-08-02 2018-11-06 广东南豆科技有限公司 A kind of Novel cloth embossing machine
CN112647222A (en) * 2020-11-23 2021-04-13 常熟市正太纺织有限公司 Shearing and embossing equipment for anti-hair-falling fiber material and manufacturing process thereof

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