CN102529234A - UV (Ultraviolet) layer-coated plate and manufacturing method thereof - Google Patents

UV (Ultraviolet) layer-coated plate and manufacturing method thereof Download PDF

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Publication number
CN102529234A
CN102529234A CN2010105927468A CN201010592746A CN102529234A CN 102529234 A CN102529234 A CN 102529234A CN 2010105927468 A CN2010105927468 A CN 2010105927468A CN 201010592746 A CN201010592746 A CN 201010592746A CN 102529234 A CN102529234 A CN 102529234A
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CN
China
Prior art keywords
layer
sheet material
wooden skin
pressing
woodwork plate
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Pending
Application number
CN2010105927468A
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Chinese (zh)
Inventor
林涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI HEYU WOOD CO Ltd
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SHANGHAI HEYU WOOD CO Ltd
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Publication date
Application filed by SHANGHAI HEYU WOOD CO Ltd filed Critical SHANGHAI HEYU WOOD CO Ltd
Priority to CN2010105927468A priority Critical patent/CN102529234A/en
Publication of CN102529234A publication Critical patent/CN102529234A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a UV (ultraviolet) layer-coated plate and a manufacturing method thereof. The UV layer-coated plate comprises a blockboard, a veneer adhered to the surface of one side of the blockboard and an UV layer coated on the surface of the veneer. The manufacturing method of the UV layer-coated plate comprises the steps of gluing the veneer, pasting the veneer on the surface of one side of the blockboard and coating the UV layer on the surface of the veneer. The manufacturing method provided by the invention has the advantages of simple process and low cost; and the UV layer-coated plate has the advantages of high gloss surface treatment, bright color, strong visual impact, wear-resisting capability, long service life, invariant color, good dust cleaning, no pollution and the like.

Description

Apply the sheet material and the manufacturing approach thereof of UV layer
Technical field
The present invention relates to Furniture panel and manufacturing approach thereof, especially relate to the sheet material and the manufacturing approach thereof that apply the UV layer.
Background technology
Along with the development of Chinese cabinet industry, as the auxiliary products of cabinet industry, the cabinet door plate industry also is that when the river rises the boat goes up in recent years, and the timber of various materials is dazzling.At present, China's cabinet Wooden door panel market mainly contains various door-plates such as solid wood door-plate, UV door-plate, baking vanish door-plate, PVC; Because domestic consumer's more options bright luster, bright cabinet, so baking vanish door-plate, UV door-plate gain great popularity.The base material of varnish board is generally medium-density plate or high-density plate, and (different producer number of times is different, and number of times multi-method more requires high more through six-nine polishings on the surface; Cost is also just high more), priming, oven dry, polishing (three ends, two, a light) high temperature baking form, and divides three kinds of light, inferior light and metal baking finish, the characteristics of varnish board are that lovely luster is easy to moulding; Have very strong visual impact, even water resistance is splendid when very attractive in appearance, stain resistance is strong; Easy to clean, but will take good care of meticulously when being to use, be afraid of to collide with and cut; Just be difficult to repair in case occur damaging, integral replacing, and it be prone to aberration in the more kitchen of oil smoke.The UV plate is through last UV lacquer, and the sheet material that forms through UV photo solidification machine drying again has glossy surfaces to handle; Lovely luster has very strong visual impact, and is wear-resisting; Long service life, nondiscolouring, easy to clean; Yet in producing plant equipment and method and technology are required highly, often need be coated with 6-7 all over coating with lacquer, complex procedures, cost are higher.
Summary of the invention
The object of the invention just provides a kind of sheet material of the UV of coating layer, and its production cost is low and possess all advantages of UV plate equally, and as pollution-free, high finish surface is handled, lovely luster, and visual impact is strong, and is wear-resisting, long service life, nondiscolouring, easy to clean etc.; Another object of the present invention just provides the manufacturing approach of the sheet material of this coating UV layer, and simple, the required cost of this manufacturing approach operation is low.
The object of the invention can be realized through following technical scheme:
Apply the sheet material of UV layer, comprise base material and UV layer, also comprise the wooden skin that is adhered to said base material one side surface, said base material is a woodwork plate, and said UV layer is coated on the said wooden skin.
Said woodwork plate opposite side surface recombination has melamine-impregnated glued membrane ply of paper.
The thickness of said wooden skin is the 0.1-0.6 millimeter, preferred 0.2 millimeter.
The raw material of said UV layer is the UV gloss oil, wherein contains 5% lactic acid.
Apply the manufacturing approach of the sheet material of UV layer, it is characterized in that, comprise following operation:
Be attached on the surface of woodwork plate one side behind the wood skin gluing;
Surface-coated one deck UV at wooden skin.
Also be included in the operation of the opposite side surface recombination melamine-impregnated glued membrane ply of paper of said woodwork plate.
The operation of said surface-coated one deck UV at wooden skin may further comprise the steps:
Spraying: uniformly the UV gloss oil is sprayed on the wooden skin surface, thickness is the 20-30 micron;
Levelling: 50-80 ℃, levelling 10-15 minute;
Solidify: shine 5-15 second with 1000-3000 watt of ultraviolet lamp tube.
The lip-deep operation that is attached to woodwork plate one side behind the said wooden skin gluing may further comprise the steps:
Heat pressure sealing: the woodwork plate of bonding wooden skin is carried out hot-pressing processing, the two is combined closely;
It is smooth to cold pressing: the sheet material that will accomplish heat pressure sealing carries out cold pressing treatment, makes wooden skin surface keep smooth.
Hot pressing pressure: 1.4-1.8MPa in the said heat pressure sealing step, hot pressing temperature: 140-180 ℃, hot pressing time: 50-80s; The pressure of colding pressing in the said planarization step of colding pressing: 0.6-0.8 MPa, cold pressing the time: 80-100min.
Compared with prior art, beneficial effect of the present invention is following:
1, the present invention selects for use at wooden skin surface-coated one deck UV, has simplified spraying in the conventional method, polishing operation repeatedly, has reduced production cost.
2, wooden skin is fitted on the woodwork plate after overheated, cold presswork process is discharged the harmful substance in the sheet material to a greater extent, has further reduced pollution.
3, the present invention is at wooden skin surface-coated one deck UV, because the solid content of UV reaches more than 95%, and the volatilization of organic solvent-free in the use, the whole film-formings of ingredient are to the job site environmental nonpollution.
4, all advantages that possess traditional UV plate are handled like high finish surface, lovely luster, and visual impact is strong, and is wear-resisting, long service life, nondiscolouring, easy to clean etc.
Description of drawings
Fig. 1 is the structural representation of the sheet material of coating UV layer;
Fig. 2 is the structural representation of sheet material that is compounded with the coating UV layer of melamine-impregnated glued membrane ply of paper.
Wherein: 1, UV layer, 2, wooden skin, 3, woodwork plate, 4, melamine-impregnated glued membrane ply of paper.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is elaborated.
Embodiment 1
As shown in Figure 1, apply the sheet material of UV layer, comprise woodwork plate 3, be adhered to the wooden skin 2 of said woodwork plate 3 one side surfaces, said UV layer 1 is coated on said wooden skin 2 surfaces, and wooden skin 2 thickness are the 0.1-0.6 millimeter, and the raw material of the UV layer of coating is the UV gloss oil.
Make the method for the sheet material of above-mentioned coating UV layer, comprise following operation: be attached on the surface of woodwork plate one side behind the wooden skin gluing; Surface-coated one deck UV at wooden skin.
Embodiment 2
As shown in Figure 2; Apply the sheet material of UV layer, comprise woodwork plate 3, be adhered to the wooden skin 2 of said woodwork plate 3 one side surfaces, said UV layer 1 is coated on said wooden skin 2 surfaces; On the surface of woodwork plate 3 opposite sides, be compounded with melamine-impregnated glued membrane ply of paper, wooden skin 2 thickness are 0.2 millimeter; The sheet material that makes like this fashion more attractive in appearance.
Make the method for the sheet material of above-mentioned coating UV layer; Comprise following operation: at first with being attached on the surface of woodwork plate one side behind the wooden skin gluing; Specifically also comprise: the woodwork plate of bonding wooden skin is carried out hot-pressing processing (hot pressing pressure: 1.4-1.8MPa; Hot pressing temperature: 140-180 ℃; Hot pressing time: 50-80s) the two is combined closely, the sheet material that will accomplish heat pressure sealing more carry out cold pressing treatment (pressure of colding pressing: 0.6-0.8 MPa, cold pressing the time: 80-100min) make wooden skin surface keep smooth; Then at surface-coated one deck UV of wooden skin; Last opposite side surface recombination melamine-impregnated glued membrane ply of paper at woodwork plate.
Embodiment 3
Apply the sheet material of UV layer, comprise woodwork plate 3, be adhered to the wooden skin 2 of said woodwork plate 3 one side surfaces, said UV layer 1 is coated on said wooden skin 2 surfaces, and wooden skin 2 thickness are 0.2 millimeter, and the raw material of the UV layer of coating is the UV gloss oil, wherein contains 5% lactic acid.
Make the method for the sheet material of above-mentioned coating UV layer, comprise following operation: at first with being attached on the surface of woodwork plate one side behind the wooden skin gluing; At surface-coated one deck UV of wooden skin, concrete steps are following then: spraying: uniformly the UV gloss oil is sprayed on the wooden skin surface, thickness is the 20-30 micron; Levelling: 50-80 ℃, levelling 10-15 minute; Solidify: shine 5-15 second with 1000-3000 watt of ultraviolet lamp tube.
What use in the above-described embodiments all is UV lacquers.UV is the abbreviation of Ultraviolet Reye, i.e. ultraviolet ray is one section electromagnetic radiation beyond the visible outside line; The UV photocuring is through absorbing the ultraviolet quantum of intensive ultraviolet, thereby causes chemical polymerization, reaction such as crosslinked, makes liquid formation tridimensional network in part second; Become solid film; And make base material form firm claw-like infiltration with filming, and the surface of sheet material can not come off, high-strength hardness and abrasion resistance are arranged.The sheet material that more than makes is pollution-free, lovely luster, and visual impact is strong, and is wear-resisting, long service life, nondiscolouring, easy to clean, fashion is attractive in appearance.Some problems appear in the UV method of lustering in the manufacturing process sometimes: 1. pit, and reason is that crystallization has taken place printing ink or surface tension value is big, the wetting action of China ink layer is bad; The scheme that solves is the lactic acid of adding 5% in UV oil, destroys prosperousization film, removes oil or hacking processing or reduces surface tension value, adds surfactant or the lower solvent of surface tension value; 2, streak and wrinkling, reason are that UV oil is too thick, and coating weight is excessive; Should reduce the k value of UV oil this moment, adds the right amount alcohol solvent dilution; 3, tangerine peel, reason are that the UV oil viscosity is high, and levelability is poor, and solution is to reduce viscosity, adds levelling agent and appropriate solvent; 4, be clamminess, reason is the ultraviolet ray intensity deficiency or machine speed is too fast or UV gloss oil waiting time is long; Solution is a curing rate during less than 0.5 second machine speed, and uv power should be not less than 120w/cm or add a certain amount of UV gloss oil curing accelerator or change gloss oil; 5, be not coated with or grow dim, reason is that the printed matter ink pellet surface produces crystallization oil, dusts etc. or the photocuring condition is improper; Solution is to eliminate the crystallization layer, and hacking is handled, removed degrease or adds 5% lactic acid or check whether ultraviolet tube is aging, or machine speed is not inconsistent, and selects suitable drying condition.

Claims (10)

1. a sheet material that applies the UV layer comprises base material and UV layer, it is characterized in that, also comprises the wooden skin that is adhered to said base material one side surface, and said base material is a woodwork plate, and said UV layer is coated on the said wooden skin.
2. according to the sheet material of the described coating of claim 1 UV layer, it is characterized in that said woodwork plate opposite side surface recombination has melamine-impregnated glued membrane ply of paper.
3. according to the sheet material of claim 1 or 2 described coating UV layers, it is characterized in that the thickness of said wooden skin is the 0.1-0.6 millimeter.
4. according to the sheet material of the described coating of claim 3 UV layer, it is characterized in that the thickness of said wooden skin is 0.2 millimeter.
5. according to the sheet material of claim 1 or 2 described coating UV layers, it is characterized in that the raw material of said UV layer is the UV gloss oil, wherein contains 5% lactic acid.
6. a manufacturing approach that applies the sheet material of UV layer is characterized in that, comprises following operation:
Be attached on the surface of woodwork plate one side behind the wood skin gluing;
At the surface-coated UV of wooden skin layer.
7. according to the described manufacturing approach that applies the sheet material of UV layer of claim 6, it is characterized in that, also be included in the operation of the opposite side surface recombination melamine-impregnated glued membrane ply of paper of said woodwork plate.
8. according to claim 6 or the 7 described manufacturing approaches that apply the sheet material of UV layers, it is characterized in that said operation at the surface-coated UV of wooden skin layer may further comprise the steps:
Spraying: uniformly the UV gloss oil is sprayed on the wooden skin surface, thickness is the 20-30 micron;
Levelling: 50-80 ℃, levelling 10-15 minute;
Solidify: shine 5-15 second with 1000-3000 watt of ultraviolet lamp tube.
9. according to claim 6 or the 7 described manufacturing approaches that apply the sheet material of UV layers, it is characterized in that the lip-deep operation that is attached to woodwork plate one side behind the said wooden skin gluing may further comprise the steps:
Heat pressure sealing: the woodwork plate of bonding wooden skin is carried out hot-pressing processing, the two is combined closely;
It is smooth to cold pressing: the sheet material that will accomplish heat pressure sealing carries out cold pressing treatment, makes wooden skin surface keep smooth.
10. according to the described manufacturing approach that applies the sheet material of UV layer of claim 9, it is characterized in that hot pressing pressure: 1.4-1.8MPa in the said heat pressure sealing step, hot pressing temperature: 140-180 ℃, hot pressing time: 50-80s; Pressure: the 0.6-0.8MPa that colds pressing in the said planarization step of colding pressing colds pressing the time: 80-100min.
CN2010105927468A 2010-12-17 2010-12-17 UV (Ultraviolet) layer-coated plate and manufacturing method thereof Pending CN102529234A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105927468A CN102529234A (en) 2010-12-17 2010-12-17 UV (Ultraviolet) layer-coated plate and manufacturing method thereof

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103054494A (en) * 2012-12-17 2013-04-24 广东尚高科技有限公司 Wooden bathroom cabinet board and manufacturing method thereof
CN103624858A (en) * 2013-12-13 2014-03-12 惠州市新金马家具制造有限公司 Piano stoving varnish furniture production technology
CN104589454A (en) * 2015-01-14 2015-05-06 中山四海家具制造有限公司 Manufacturing technology capable of reducing deformation of medium density fiberboard furniture
CN105804368A (en) * 2016-05-09 2016-07-27 苏州群力防滑材料有限公司 Preparation method of antiskid plate
CN112246582A (en) * 2020-10-13 2021-01-22 方庆 Roller coating and spraying mixed production process of UV paint furniture log cabinet body

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103054494A (en) * 2012-12-17 2013-04-24 广东尚高科技有限公司 Wooden bathroom cabinet board and manufacturing method thereof
CN103054494B (en) * 2012-12-17 2016-07-13 广东尚高科技有限公司 A kind of wooden bathroom cabinet board and preparation method thereof
CN103624858A (en) * 2013-12-13 2014-03-12 惠州市新金马家具制造有限公司 Piano stoving varnish furniture production technology
CN103624858B (en) * 2013-12-13 2016-02-10 惠州市新金马家具制造有限公司 A kind of piano baking vanish furniture production technology
CN104589454A (en) * 2015-01-14 2015-05-06 中山四海家具制造有限公司 Manufacturing technology capable of reducing deformation of medium density fiberboard furniture
CN105804368A (en) * 2016-05-09 2016-07-27 苏州群力防滑材料有限公司 Preparation method of antiskid plate
CN112246582A (en) * 2020-10-13 2021-01-22 方庆 Roller coating and spraying mixed production process of UV paint furniture log cabinet body

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Application publication date: 20120704