CN102528937B - Machine for forming groove in place on stone material - Google Patents
Machine for forming groove in place on stone material Download PDFInfo
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- CN102528937B CN102528937B CN201210047484.6A CN201210047484A CN102528937B CN 102528937 B CN102528937 B CN 102528937B CN 201210047484 A CN201210047484 A CN 201210047484A CN 102528937 B CN102528937 B CN 102528937B
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- saw blade
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Abstract
The invention discloses a machine for forming grooves in place on a stone material, which comprises a frame, an electric control cabinet, a saw blade motor and cutting saw blades connected with the saw blade motor. The machine is further provided with a stone material conveying device, a pneumatic device, a saw blade cooling device, a groove spacing adjusting device and a groove depth adjusting device. The stone material running position is corrected by a stone material travel correcting mechanism before a groove is formed on the stone material, and the stone material is fixed by pressure plates after being conveyed in place. The depth of each stone material rabbet, the spacing between the two grooves and the thicknesses of the upper and the lower parts of each rabbet are controlled by the groove spacing adjusting device and the groove depth adjusting device and by adjusting the cutting saw blades up and down, so as to avoid the problems of inaccurate grooving position and non-uniform depth. The four cutting saw blades are operated at the same time to form four rabbets on two side wall faces of the stone materials. The saw blade cooling device can prevent dust pollution during operation of the machine. The machine can be applied to form grooves on different types of stone materials, ensures accurate grooving position and uniform depth, is easy to operate, and has a low cost and high work efficiency.
Description
Technical field
The present invention relates to a kind of building materials cutting equipment, particularly relate to a kind of machine for forming groove in place on stone material for TERRAZZO fluting.
Background technology
At present, in architectural decoration, more and more extensive to the application of various TERRAZZOs.In decorative engineering, what most of stone materials adopted is dry-hanging method.This method need be at finished product stone material on two side wall surfaces, respectively open twice groove up and down.General on-the-spot fluting is manually to use portable cutters to complete, and position and the groove depth of fluting are decided by rule of thumb by workman completely, can not accurately locate, and often occur the biased difference of groove or deep mixed phenomenon, cause stone material not dock with position, keel steelframe hole; It is serious that fluting adds man-hour dust pollution; The plant equipment of Bartlit factory processing, automaticity is low, widely used stone material groover is generally flat groover, can only open two grooves in stone material one side simultaneously, need artificial overturning stone material, then slot for the second time, four road grooves need to be processed at twice, and cannot accurately control the degree of depth of fluting and the thickness of notch both sides, not only working (machining) efficiency is low, also usually occur that stone material can not once be slotted to put in place or the inaccurate situation of slotting position.
Summary of the invention
The object of the invention is to provide a kind of mechanization degree high, can process four road notches at two side wall surfaces of stone material, the gauge of the degree of depth of notch and notch both sides is adjustable, and the machine for forming groove in place on stone material of no dust pollution simultaneously.
The object of the invention is to realize.Machine for forming groove in place on stone material of the present invention comprises the cast-cutting saw slice that the electric cabinet, saw blade motor and the saw blade motor that arrange in frame and frame are connected, and technical characterictic of the present invention is: described frame is also provided with stone material conveyer, pneumatic means, cooling device for saw blade, separation adjusting device, groove depth adjusting device, stone material advance straightening mechanism, stone material position-limit mechanism, stone material hold-down mechanism and button box.
Machine for forming groove in place on stone material of the present invention, wherein said frame is by bottom frame, middle level frame and upper strata frame form, described upper strata frame is connected respectively left longeron and right vertical beam by the two ends of front beam and rear cross beam, center on described left longeron and right vertical beam is connected with middle beam, the front end of described middle level frame is provided with material conveying platform, rear end is provided with discharging platform, described stone material conveyer is placed in middle layer bracket middle part, in described bottom frame, be provided with pneumatic means motor, conveyer motor, blade space is adjusted motor, depth of cut is adjusted motor and a water tank,
Described pneumatic means motor output wheel connects air compressor machine, exported through conduit four branch roads in parallel by described air compressor machine, Article 1, be connected pressing plate cylinder through travel switch, magnetic valve and two flow controllers, Article 2 is connected two through travel switch, magnetic valve and two flow controllers and proofreaies and correct cylinder, Article 3 is connected two limiting cylinders through travel switch, magnetic valve and two flow controllers, and Article 4 connects four feed cylinders through travel switch, magnetic valve and eight each and every one flow controllers and forms pneumatic means;
Described conveyer motor connects stone material conveyer through belt pulley, and the upper surface of described material conveying platform, discharging platform and stone material conveyer is in same level;
Adjust motor by described blade space and connect left longitudinally turn-screw and right longitudinally turn-screw through chain, the longitudinal turn-screw in a described left side and right longitudinally turn-screw respectively by be connected with a joggle by intermediate drive gear and each other two of the front and back of backwards rotation form, horizontal sliding bar before two process silk braids of the longitudinal turn-screw in a described left side and right longitudinally turn-screw front portion are connected one, two horizontal sliding bars after silk braid is connected at the longitudinal turn-screw in a described left side and right longitudinally turn-screw rear portion, described front horizontal sliding bar and rear horizontal sliding bar are connected on described left longeron and right vertical beam by sliding sleeve separately respectively, described front horizontal sliding bar with on rear horizontal sliding bar, be connected respectively separately two saw blade motors by sliding sleeve and form described separation adjusting device,
By the described degree of depth adjust motor through horizontal chain before connecting laterally turn-screw and after horizontal turn-screw, described front horizontal turn-screw and rear horizontal turn-screw respectively by be connected with a joggle by intermediate drive gear and each other two of the front and back of backwards rotation form, on each rhizoid thick stick of described front horizontal turn-screw and rear horizontal turn-screw, be connected a drive link through a silk braid, the described every drive link other end is connected on described front horizontal sliding bar or rear laterally sliding bar by sliding sleeve, described front horizontal turn-screw is by linkage and described front horizontal sliding bar synchronizing moving, described rear horizontal turn-screw is by linkage and described rear horizontal sliding bar synchronizing moving, a described feed cylinder of the each connection in each described each drive link middle part, described each feed cylinder connects and composes described groove depth adjusting device with a described cutting motor respectively,
By a respectively affixed described correction cylinder of described front beam two ends, between described two calibrating gas cylinder piston rod terminations, connect a correcting plate and form the described stone material straightening mechanism of advancing;
By a described rear cross beam two ends affixed described limiting cylinder respectively, between described two limiting cylinder piston rod ends, connect a postive stop baffle and form described stone material position-limit mechanism;
By the affixed compression cylinder of described middle beam center, described compression cylinder piston rod end connects pressure strip and forms described hold-down mechanism;
By being provided with water pump in described water tank, described exit of pump two pipelines in parallel, the termination of every pipeline is provided with sprinkler head, and described sprinkler head is in described cutting blade top and forms described cooling device for saw blade.
Machine for forming groove in place on stone material of the present invention, wherein said correcting plate is provided with horizontal scale, and described left longeron is provided with longitudinal scale.
Machine for forming groove in place on stone material difference from prior art of the present invention is that machine for forming groove in place on stone material of the present invention is provided with stone material conveyer, pneumatic means, separation adjusting device, groove depth adjusting device, the stone material straightening mechanism of advancing, stone material position-limit mechanism, stone material hold-down mechanism, mechanization degree is high, four four of bench saw sheet driven by motor cast-cutting saw slices can be processed four road notches at two side wall surfaces of stone material simultaneously, the degree of depth of notch, the upper and lower gauge of distance between two grooves and notch is by separation adjusting device and groove depth adjusting device and adjust up and down cast-cutting saw slice and all can control, slotting position is accurate, avoid artificial fluting to cause position inaccuracy, the skimble-scamble phenomenon of the degree of depth.The no dust pollution when cooling device for saw blade arranging can make machine for forming groove in place on stone material operation.
Below in conjunction with accompanying drawing, machine for forming groove in place on stone material of the present invention is described further.
Brief description of the drawings
Fig. 1 is that the structure master of machine for forming groove in place on stone material of the present invention looks schematic diagram.
Fig. 2 is the structure schematic top plan view of machine for forming groove in place on stone material of the present invention.
Fig. 3 is the left schematic side view of the structure of machine for forming groove in place on stone material of the present invention.
Fig. 4 is the pneumatic structure principle schematic of machine for forming groove in place on stone material of the present invention.
Detailed description of the invention
As shown in Figure 1, Figure 2, Figure 3 shows, machine for forming groove in place on stone material of the present invention comprises the cast-cutting saw slice 31 that electric cabinet 30, saw blade motor 15 and the saw blade motor 15 of setting in frame 38 and frame 38 are connected.Machine for forming groove in place on stone material of the present invention is also provided with stone material conveyer 7, pneumatic means, cooling device for saw blade, separation adjusting device, groove depth adjusting device, stone material advance straightening mechanism, stone material position-limit mechanism, stone material hold-down mechanism and button box 24.Button box 24 is arranged on machine for forming groove in place on stone material front portion.
As shown in Figure 1, Figure 2, Figure 3 shows, frame 38 is made up of bottom frame, middle level frame and upper strata frame.Upper strata frame is connected respectively left longeron 2 and right vertical beam 201 by the two ends of front beam 20 and rear cross beam 21, and the center between left longeron 2 and right vertical beam 201 is connected with middle beam 8.The front end of middle level frame is provided with material conveying platform 39, rear end is provided with discharging platform 13, and stone material conveyer 7 is placed in middle layer bracket middle part.In bottom frame, be provided with pneumatic means motor 35, conveyer motor 36, blade space adjustment motor 29, depth of cut adjustment motor 28 and a water tank 27.
As shown in Fig. 1, Fig. 3, Fig. 4, pneumatic means motor 35 output wheels connect air compressor machine 40, are exported through conduit four branch roads in parallel by air compressor machine 40, and Article 1 is connected pressing plate cylinder 16 through travel switch 41, magnetic valve 42 and two flow controllers 43; Article 2 is connected two through travel switch 41, magnetic valve 42 and two flow controllers 43 and proofreaies and correct cylinder 9; Article 3 is connected two limiting cylinders 12 through travel switch 41, magnetic valve 24 and two flow controllers 43; Article 4 connects four feed cylinders 14 through travel switch 41, magnetic valve 42 and eight each and every one flow controllers 43 and forms pneumatic means.
As shown in Figure 1 and Figure 2, conveyer motor 36 connects stone material conveyer 7 through belt pulley.The upper surface of material conveying platform 39, discharging platform 13 and stone material conveyer 7 is in same level and forms stone material action plane, so that stone material is in this transmission mechanically.
As Fig. 1, described in Fig. 2, adjust motor 29 by blade space and connect left longitudinally turn-screw 4 and right longitudinally turn-screw 18 through chain 6, left longitudinally turn-screw 4 and right longitudinally turn-screw 18 respectively by be connected with a joggle by intermediate drive gear 23 and each other two of the front and back of backwards rotation form, horizontal sliding bar 1 before two process silk braids of the longitudinal turn-screw 4 in a left side and right longitudinally turn-screw 18 front portions are connected one, two horizontal sliding bars 101 after silk braid is connected at left longitudinally turn-screw 4 and right longitudinally turn-screw 18 rear portions, front laterally sliding bar 1 and rear horizontal sliding bar 101 are connected on left longeron 2 and right vertical beam 201 by sliding sleeve 22 separately respectively, front laterally sliding bar 1 with on rear horizontal sliding bar 101, be connected respectively separately two saw blade motors 15 by sliding sleeve and form described separation adjusting device.Above structure just can accomplish that front horizontal sliding bar 1 and rear horizontal sliding bar 101 drive saw blade motor 15 separately to drive in the wrong direction each other, reach the object of adjusting fluting spacing.
As Fig. 1, Fig. 2, shown in Fig. 3, by the degree of depth adjust motor 28 through horizontal chain 5 connect front horizontal turn-screw 3 and after horizontal turn-screw 19, front laterally turn-screw 3 and rear horizontal turn-screw 19 respectively by be connected with a joggle by intermediate drive gear 45 and each other two of the front and back of backwards rotation form, on each rhizoid thick stick of front laterally turn-screw 3 and rear horizontal turn-screw 19, be connected a drive link 44 through a silk braid, every drive link 44 other ends are connected on front horizontal sliding bar 1 or rear laterally sliding bar 101 by sliding sleeve, front laterally turn-screw 3 is by linkage and front horizontal sliding bar 1 synchronizing moving, rear laterally turn-screw 19 is by linkage and rear horizontal sliding bar 101 synchronizing movings, a feed cylinder 14 of the each connection in each drive link 44 middle parts, each feed cylinder 14 connects and composes groove depth adjusting device with a cutting motor 15 respectively.Above structure just can accomplish on front horizontal sliding bar 1 or rear laterally sliding bar 101 saw blade motor 15 drive in the wrong direction each other, reach the object of adjusting groove depth.
As shown in Figure 1, Figure 2, Figure 3 shows, by front beam (20) two ends by fixed cover 25 respectively affixed one proofread and correct cylinders (9), proofread and correct for two and between cylinder (9) piston rod ends, connect a correcting plate (10) and form the described stone material straightening mechanism of advancing.
As shown in Figure 2 and Figure 3, between 12, two limiting cylinder 12 piston rod ends of an affixed limiting cylinder, connect a postive stop baffle 11 respectively by described rear cross beam 21 two ends and form stone material position-limit mechanism.
As shown in Figure 1, Figure 2, Figure 3 shows, by the affixed compression cylinder 16 of middle beam 8 center, compression cylinder 16 piston rod ends connect pressure strip 37 and form described hold-down mechanism.
As shown in Figure 1, Figure 3, by being provided with water pump 26 in water tank 27, water pump 26 outlet two pipelines 32 in parallel, the termination of every pipeline 32 is provided with sprinkler head 34 and sprinkler head 34 and is in cutting blade 31 tops and forms described cooling device for saw blade.
As shown in Figure 1, Figure 3, machine for forming groove in place on stone material of the present invention is provided with horizontal scale 33 on correcting plate 10.On left longeron 2, be provided with longitudinal scale 17.Accurate adjustment when two scales cut for stone material.
Before machine for forming groove in place on stone material work of the present invention, according to stone material 46 specifications, adjust feed cylinder 14 positions by separation adjusting device and groove depth adjusting device, adjust saw blade connecting thread bar, regulate cast-cutting saw slice 15 upper-lower positions, establish slotting position, carry out fluting preparation.
First stone material 46 is placed on material conveying platform 39, now control button box 24, puts down front end correcting plate 10.Advance and slotting position by adjusting stone material 46 with reference to longitudinal scale 17, by adjusting stone material 46 groove depths with reference to horizontal scale 33.After stone material 46 positions obtain proofreading and correct, conveyer 7 is worked, and now front end correcting plate 10 lifts, and rear end postive stop baffle 11 falls.After stone material 46 front ends arrive at postive stop baffle 11, halt, compression cylinder 16 piston rods stretch out and press down, and drive pressure strip 37 to compress stone material 46.Control button box 24, conveyer 7 quits work; Starting saw blade motor 15 works, feed cylinder 14 advances, cast-cutting saw slice 31 stone material 46 slotting positions that arrive soon after are slotted, four four of bench saw sheet driven by motor cast-cutting saw slices can be processed four road notches at two side wall surfaces of stone material simultaneously, water pump 26 sprays water to cast-cutting saw slice 31 by water pipe 32 simultaneously, reduces dust pollution lubricated cast-cutting saw slice 31.14 1 strokes of feed cylinder complete propelling, cutting, recover three actions.After fluting, cast-cutting saw slice 31, to two side shiftings, departs from stone material 46, stone material pressing plate 24 rises, and transmission device 7 continues to start operation, and the stone material 46 after fluting is delivered to discharging platform 13, and received at machine for forming groove in place on stone material discharging platform 13 places by workman, whole fluting flow process is complete.Whole grooving process approximately ten seconds.
Machine for forming groove in place on stone material of the present invention can be used for the fluting of various stone materials, and for the stone material that need to open a notch, two notches or three notches, only needing to disassemble corresponding saw blade can realize, slotting position is accurate, the degree of depth is consistent, simple to operate, reduce costs, operating efficiency is high.
Above-described embodiment is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under the prerequisite of spirit not departing from the present invention; various distortion and improvement that those of ordinary skill in the art make technical scheme of the present invention, all should fall in the definite protection domain of the claims in the present invention book.
Claims (2)
1. a machine for forming groove in place on stone material, comprise upper electric cabinet (30), saw blade motor (15) and the cast-cutting saw slice (31) being connected with saw blade motor (15) arranging of frame (38) and frame (38), it is characterized in that: described frame (38) is also provided with stone material conveyer (7), pneumatic means, cooling device for saw blade, separation adjusting device, groove depth adjusting device, stone material advance straightening mechanism, stone material position-limit mechanism, stone material hold-down mechanism and button box (24);
Described frame (38) is by bottom frame, middle level frame and upper strata frame form, described upper strata frame is connected respectively left longeron (2) and right vertical beam (201) by front beam (20) and the two ends of rear cross beam (21), center between described left longeron (2) and right vertical beam (201) is connected with middle beam (8), the front end of described middle level frame is provided with material conveying platform (39), rear end is provided with discharging platform (13), described stone material conveyer (7) is placed in middle level central rack, described bottom frame is provided with pneumatic means motor (35), conveyer motor (36), blade space is adjusted motor (29), depth of cut is adjusted motor (28) and a water tank (27),
The output wheel of described pneumatic means motor (35) connects air compressor machine (40), being constructed as follows of described pneumatic means: exported through conduit four branch roads in parallel by described air compressor machine (40), Article 1, through travel switch (41), magnetic valve (42) is connected pressing plate cylinder (16) with two flow controllers (43), Article 2 is through travel switch (41), magnetic valve (42) is connected two and proofreaies and correct cylinder (9) with two flow controllers (43), Article 3 is through travel switch (41), magnetic valve (42) is connected two limiting cylinders (12) with two flow controllers (43), Article 4 is through travel switch (41), magnetic valve (42) and eight each and every one flow controllers (43) connect four feed cylinders (14),
Described conveyer motor (36) connects stone material conveyer (7) through belt pulley, and the upper surface of described material conveying platform (39), discharging platform (13) and stone material conveyer (7) is in same level;
Described separation adjusting device is constructed as follows: adjust motor (29) by described blade space and connect left longitudinally turn-screw (4) and right longitudinally turn-screw (18) through chain (6), the longitudinal turn-screw in a described left side (4) and right longitudinally turn-screw (18) are respectively by being connected with a joggle by intermediate drive gear (23) and two of the front and back formation of backwards rotation each other, horizontal sliding bar (1) before the longitudinal turn-screw in a described left side (4) two process silk braids anterior with right longitudinally turn-screw (18) are connected one, two horizontal sliding bars (101) after silk braid is connected at the longitudinal turn-screw in a described left side (4) and right longitudinally turn-screw (18) rear portion, described front horizontal sliding bar (1) and rear horizontal sliding bar (101) are connected on described left longeron (2) and right vertical beam (201) by sliding sleeve (22) separately respectively, described front horizontal sliding bar (1) is connected respectively two saw blade motors (15) with rear horizontal sliding bar (101) is upper separately by sliding sleeve,
Described groove depth adjusting device is constructed as follows: by the described degree of depth adjust motor (28) through horizontal chain (5) before connecting horizontal turn-screw (3) and after horizontal turn-screw (19), described front horizontal turn-screw (3) and rear horizontal turn-screw (19) respectively by be connected with a joggle by intermediate drive gear and each other two of the front and back of backwards rotation form, on each rhizoid thick stick of described front horizontal turn-screw (3) and rear horizontal turn-screw (19), be connected a drive link (44) through a silk braid, described every drive link (44) other end is connected on described front horizontal sliding bar (1) or rear laterally sliding bar (101) by sliding sleeve, described front horizontal turn-screw (3) is by linkage and described front horizontal sliding bar (1) synchronizing moving, described rear horizontal turn-screw (19) is by linkage and described rear horizontal sliding bar (101) synchronizing moving, the each described feed cylinder (14) that connects in described each drive link (44) middle part, described each feed cylinder (14) is connected with a described saw blade motor (15) respectively,
The described stone material straightening mechanism of advancing is constructed as follows: by described front beam (20) two ends affixed described correction cylinders (9) respectively, between described two piston rod ends of proofreading and correct cylinders (9), connect a correcting plate (10);
Described stone material position-limit mechanism is constructed as follows: by described rear cross beam (21) two ends affixed described limiting cylinder (12) respectively, connect a postive stop baffle (11) between the piston rod end of described two limiting cylinders (12);
Described hold-down mechanism is constructed as follows: by described middle beam (8) the affixed compression cylinder of center (16), the piston rod end of described compression cylinder (16) connects pressure strip (37);
Described cooling device for saw blade is constructed as follows: by being provided with water pump (26) in described water tank (27), described water pump (26) outlet two pipelines in parallel (32), the termination of every pipeline (32) is provided with sprinkler head (34), and described sprinkler head (34) is in described cast-cutting saw slice (31) top.
2. machine for forming groove in place on stone material according to claim 1, is characterized in that: described correcting plate (10) is provided with horizontal scale (33), and described left longeron (2) is provided with longitudinal scale (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210047484.6A CN102528937B (en) | 2012-02-28 | 2012-02-28 | Machine for forming groove in place on stone material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210047484.6A CN102528937B (en) | 2012-02-28 | 2012-02-28 | Machine for forming groove in place on stone material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102528937A CN102528937A (en) | 2012-07-04 |
| CN102528937B true CN102528937B (en) | 2014-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210047484.6A Expired - Fee Related CN102528937B (en) | 2012-02-28 | 2012-02-28 | Machine for forming groove in place on stone material |
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| CN (1) | CN102528937B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104533059B (en) * | 2014-11-28 | 2016-08-17 | 芜湖银星汽车零部件有限公司 | A kind of dismounting is special around to cutter sweep |
| CN204748955U (en) * | 2015-05-13 | 2015-11-11 | 泰兴市晨光高新技术开发有限公司 | Carbon piece fluting lathe |
| CN106808605B (en) * | 2015-11-19 | 2018-09-07 | 嘉兴恒源安全技术有限公司 | Distance adjustable cutting machine |
| CN109183586A (en) * | 2016-05-16 | 2019-01-11 | 何凡 | A kind of groover running cutting wheel parallel alignment device |
| CN112976343B (en) * | 2021-02-24 | 2023-06-13 | 武汉市民用建筑应用技术开发有限公司 | High-efficient cutting device of wall body fluting for building interior decoration |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2347739Y (en) * | 1998-11-24 | 1999-11-10 | 祁建利 | Horizontal marble grooving machine |
| CN2769410Y (en) * | 2005-03-12 | 2006-04-05 | 宋善良 | Stronge electric wall grooving machine |
| CN201357516Y (en) * | 2008-07-06 | 2009-12-09 | 曹春 | Four-station back-bolt automatic drilling and expanding machine |
| CN201505843U (en) * | 2009-09-16 | 2010-06-16 | 姚龙江 | Vertical grooving machine |
| CN201685336U (en) * | 2010-05-04 | 2010-12-29 | 云南铝业股份有限公司 | Automatic on-line prebaking anode grooving machine |
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2012
- 2012-02-28 CN CN201210047484.6A patent/CN102528937B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2347739Y (en) * | 1998-11-24 | 1999-11-10 | 祁建利 | Horizontal marble grooving machine |
| CN2769410Y (en) * | 2005-03-12 | 2006-04-05 | 宋善良 | Stronge electric wall grooving machine |
| CN201357516Y (en) * | 2008-07-06 | 2009-12-09 | 曹春 | Four-station back-bolt automatic drilling and expanding machine |
| CN201505843U (en) * | 2009-09-16 | 2010-06-16 | 姚龙江 | Vertical grooving machine |
| CN201685336U (en) * | 2010-05-04 | 2010-12-29 | 云南铝业股份有限公司 | Automatic on-line prebaking anode grooving machine |
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| CN102528937A (en) | 2012-07-04 |
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Granted publication date: 20141126 Termination date: 20190228 |