CN102528352A - Longitudinal adjusting and auxiliary welding line alignment device for welding gun of special circumferential welding machine for automotive transmission shaft - Google Patents

Longitudinal adjusting and auxiliary welding line alignment device for welding gun of special circumferential welding machine for automotive transmission shaft Download PDF

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Publication number
CN102528352A
CN102528352A CN2012100385202A CN201210038520A CN102528352A CN 102528352 A CN102528352 A CN 102528352A CN 2012100385202 A CN2012100385202 A CN 2012100385202A CN 201210038520 A CN201210038520 A CN 201210038520A CN 102528352 A CN102528352 A CN 102528352A
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CN
China
Prior art keywords
welding gun
welding
vertical
laser instrument
laser
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Pending
Application number
CN2012100385202A
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Chinese (zh)
Inventor
华晓青
徐智武
吴惠兴
王力
隋立军
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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Application filed by University of Shanghai for Science and Technology filed Critical University of Shanghai for Science and Technology
Priority to CN2012100385202A priority Critical patent/CN102528352A/en
Publication of CN102528352A publication Critical patent/CN102528352A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a longitudinal adjusting and auxiliary welding line alignment device for a welding gun of a special circumferential welding machine for an automotive transmission shaft. A welding area is far away from an operating area, and the longitudinal position of the welding gun needs to be adjusted in a long distance, so that a gear rack mechanism is used for wide-range longitudinal adjustment, the transverse length of a hand wheel shaft is increased, and operation is facilitated for operators. Besides, laser spots are used for assisting in aligning positions of welding lines. When the welding gun is longitudinally adjusted, a laser transmitter synchronously moves along with the welding gun, and the working position of the welding gun is positioned by red laser spots emitted by the laser transmitter, so that the adjusting position of the welding gun is conveniently determined by the operators. The device can be applied to longitudinal adjustment and welding line alignment for the welding gun of the special welding machine, and the welding gun of the special welding machine is adjusted more simply and conveniently, so that production efficiency can be improved, and labor intensity is reduced.

Description

The welding gun of truck drive shaft boxing special plane is adjustment and auxiliary weld seam alignment device vertically
Technical field
What the present invention relates to is that a kind of welding gun that is used for truck drive shaft boxing special plane is vertically adjusted and auxiliary weld seam alignment device; Be characterized in adopting pinion and rack to realize on a large scale vertically adjustment; And increasing the lateral length of adjusting hand wheel shaft, the auxiliary position while welding of aiming at of laser facula is adopted in handled easily personnel's operation simultaneously; Handled easily personnel's welding gun adjustment position confirms, can be applicable to welding gun vertically adjustment and weld seam aligning etc. in the special welding machine.
Background technology
Truck drive shaft boxing special plane is the full-automatic welding equipment with loading and unloading and the upset of welding two stations.Reach desirable welding effect, welding gun should vertically, directions such as vertical, transverse horizontal and angle adjust.Wherein welding gun can be realized by the welding gun adjustment assembly of maturation in the adjustment of vertical, transverse horizontal and angle etc., and when Installation and Debugging, once adjusts completion and get final product.And be applicable to that to equipment the power transmission shaft of multiple length specification welds; And the situation that the propeller shaft length excursion is nearly 1 meter; When the propeller shaft length specification changed, the power transmission shaft that only needs operating personnel to be directed against a certain specification length was readjusted the welding gun lengthwise position, with coupling power transmission shaft position while welding.But because welding region is away from operating area, so the adjustment of welding gun can't reach desirable effect.For improving this phenomenon; Vertically adopt pinion and rack to realize long distance adjustment, increase the vertically lateral length of the hand wheel shaft of adjustment simultaneously, and on the welding gun longitudinal adjusting device, increase laser generator; Aim at weld seam according to assisting with the synchronization-moving laser facula of welding gun; Can make things convenient for and clearly indicate the welding gun position, improve the efficient that weld seam is aimed at, reduce labour intensity.
Summary of the invention
The objective of the invention is to defective to the prior art existence; Provide a kind of welding gun of conveniently truck drive shaft boxing special plane vertically to adjust and auxiliary weld seam alignment device; Adopt pinion and rack to realize on a large scale vertically adjustment; Aim at the power transmission shaft position while welding through generating laser emitted laser hot spot, thereby reach the purpose of welding gun rapid alignment position while welding.
For reaching welding gun rapid alignment position while welding; Improve weld seam and aim at the purpose of efficient; Design of the present invention is following: welding gun is vertically adjusted and the basic principle of auxiliary weld seam alignment device is that tooth bar is fixedly installed on vertical crossbeam; Drive vertical slide unit after gear and its engagement and under the line slideway guiding, realize vertically moving, generating laser and welding gun adjusting part all are installed on the slide unit that can vertically move, and the lengthwise position of generating laser and welding gun keeps at grade; When the generating laser launch spot is aimed at the power transmission shaft position while welding, show that welding gun promptly aims at position while welding.
According to the foregoing invention design, the present invention adopts following technical proposals:
A kind of welding gun of truck drive shaft boxing special plane is adjustment and auxiliary weld seam alignment device vertically; Comprise footing and vertical crossbeam; It is characterized in that: said vertical crossbeam is fixedly installed on the footing; Have two line slideways to be fixedly installed on the last lower plane of said vertical crossbeam, two slide blocks are joined with said two line slideway cunnings respectively, and said slide block is fixedly mounted on the vertical slide unit; There is a welding gun adjusting part to be installed on said vertical slide unit front end through an adjusting part connecting plate; Fixed installation two bearing assemblies in top on said vertical slide unit; A hand wheel shaft is supported by these two bearing assemblies, gear of its rear end fixed installation, and a tooth bar is fixedly installed in plane on said vertical crossbeam; Said wheel and rack engagement; When hand wheel shaft rotates, drive vertical slide unit longitudinally crossbeam vertically move, its lengthwise position is by lock-screw locking that is installed on vertical slide unit; Said adjusting part connecting plate upper fixed is installed a welding gun adjusting part; A welding gun installing rack is fixedly installed on the welding gun adjusting part, and its front end is equipped with a welding gun holder, and a welding gun is installed in this welding gun holder; A laser instrument bracing frame is installed on adjusting part connecting plate right side wall; A generating laser is installed on this laser instrument bracing frame; The laser instrument supporting framing front end is installed a laser instrument grip slipper; A generating laser is installed in this laser instrument grip slipper to have in the installing hole of locking slot, and a trip bolt is screwed into the laser instrument bracing frame through the laser instrument grip slipper, implements generating laser is locked; Generating laser can be around the rotation of laser instrument bracing frame, so that the center of the truck drive shaft that Laser emission axis process is soldered.
The present invention compared with prior art, this design has following outstanding feature and effect: (1) makes welding gun aim at position while welding quickly and easily through the auxiliary alignment device of laser facula, can reduce labour intensity, enhances productivity.(2) adopt pinion and rack to realize vertically long distance adjustment, and increase the lateral length of hand wheel shaft, the handled easily personnel can operate more simple and convenient vertically moving away from adjustment region operation welding gun.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the present of invention, and Fig. 2 is the right view of this inventive embodiments, and Fig. 3 is the CONSTRUCTED SPECIFICATION of Laser emission apparatus.
The specific embodiment
The preferred embodiments of the present invention combine detailed description of the drawings following:
Embodiment one:
Referring to Fig. 1; Fig. 2; Fig. 3: the welding gun of truck drive shaft boxing special plane is adjustment and auxiliary weld seam alignment device vertically, and a vertical crossbeam (6) is fixedly installed on the footing (11), and two line slideways (8) are fixedly installed on the last lower plane of vertical crossbeam (6); Two slide blocks (17) are gone up at two line slideways (8) respectively and are slided, and slide block (17) is gone up fixed installation vertical slide unit (4); Welding gun adjusting part (16) is installed on vertical slide unit (4) front end through adjusting part connecting plate (9); Vertical slide unit (4) upper fixed installation shaft bearing assembly (2); Hand wheel shaft (1) is installed in the bearing assembly (2), and a gear (3) is installed in its rear end; One toothed rack (5) is fixedly installed in vertical crossbeam (6) and goes up the plane; When hand wheel shaft (1) rotates; Gear (3) and tooth bar (5) engagement; Drive vertical slide unit (4) longitudinally crossbeam (5) vertically move, its lengthwise position is pinned by a clamping screw (7) that is installed on vertical slide unit (4).Adjusting part connecting plate (9) upper fixed is installed welding gun adjusting part (16); A welding gun installing rack (18) is fixedly installed on the welding gun adjusting part (16); Its front end is equipped with welding gun holder (13), and welding gun (12) is installed in the welding gun holder (13); In adjusting part connecting plate (9) below a laser instrument bracing frame (10) is installed; A generating laser (15) is installed on the laser instrument bracing frame (10); Laser instrument bracing frame (10) front end is installed a laser instrument grip slipper (14); Generating laser (15) is installed in laser instrument grip slipper (14) to have in the installing hole of locking slot, and trip bolt (19) is screwed into laser instrument bracing frame (10) through laser instrument grip slipper (14), implements laser instrument locking; Generating laser (15) can be around laser instrument bracing frame (10) rotation, so that the Laser emission axis is through the center of power transmission shaft.
Embodiment two:
Present embodiment and embodiment one are basic identical, and special feature is:
Said vertical crossbeam (6) is fixedly installed in the structure of footing (11); The left end of said vertical crossbeam (6) is fixedly connected with the top panel of footing (11) through bolt and nut and is cantilever design.
Said welding gun adjusting part (16) is on the vertical direction position adjusting mechanism that constitutes of the handwheel screw coupling nut of a vertical direction lengthwise position guiding mechanism that a handwheel screw coupling that vertically moves constitutes to be set again.
The operation principle of present embodiment is following:
When rigging up and debugging, need to keep the lengthwise position of generating laser and welding gun to keep at grade.
When needs adjustment welding gun lengthwise position, at first unclamp the clamping screw that locking vertically moves slide unit, manually the rotation hand wheel axle when the generating laser facula position overlaps with position while welding, stops the hand wheel shaft rotation, locks clamping screw then and gets final product.

Claims (3)

1. the welding gun of a truck drive shaft boxing special plane is vertically adjusted and auxiliary weld seam alignment device; Comprise footing (11) and vertical crossbeam (6); It is characterized in that: said vertical crossbeam (6) is fixedly installed on the footing (11); Have two line slideways (8) to be fixedly installed on the last lower plane of said vertical crossbeam (6), two slide blocks (17) are joined with said two line slideways (8) are sliding respectively, and said slide block (17) is fixedly mounted on the vertical slide unit (4); There is a welding gun adjusting part (16) to be installed on said vertical slide unit (4) front end through an adjusting part connecting plate (9); Said vertical slide unit (4) is gone up top fixed installation two bearing assemblies (2); A hand wheel shaft (1) is supported by these two bearing assemblies (2); Its rear end fixed installation gear (3); A tooth bar (5) is fixedly installed in said vertical crossbeam (6) and goes up the plane, and said gear (3) and tooth bar (5) engagement are when hand wheel shaft (1) rotates; Drive vertical slide unit (4) longitudinally crossbeam (5) vertically move, its lengthwise position is by a lock-screw (7) locking that is installed on vertical slide unit (4); Said adjusting part connecting plate (9) upper fixed is installed a welding gun adjusting part (16); A welding gun installing rack (18) is fixedly installed on the welding gun adjusting part (16), and its front end is equipped with a welding gun holder (13), and a welding gun (12) is installed in this welding gun holder (13); On adjusting part connecting plate (9) right side wall, a laser instrument bracing frame (10) is installed; A generating laser (15) is installed on this laser instrument bracing frame (10); Laser instrument bracing frame (10) front end is installed a laser instrument grip slipper (14); A generating laser (15) is installed in this laser instrument grip slipper (14) to have in the installing hole of locking slot; A trip bolt (19) is screwed into laser instrument bracing frame (10) through laser instrument grip slipper (14); Enforcement is to generating laser (15) locking, and generating laser (15) can be around laser instrument bracing frame (10) rotation, so that the center of the truck drive shaft that Laser emission axis process is soldered.
2. the welding gun of truck drive shaft boxing special plane according to claim 1 is adjustment and auxiliary weld seam alignment device vertically, and it is characterized in that: said vertical crossbeam (6) is fixedly installed in the structure of footing (11); The left end of said vertical crossbeam (6) is fixedly connected with the top panel of footing (11) through bolt and nut and is cantilever design.
3. the welding gun of truck drive shaft boxing special plane according to claim 1 is adjustment and auxiliary weld seam alignment device vertically, it is characterized in that: said welding gun adjusting part (16) is on the vertical direction position adjusting mechanism that constitutes of the handwheel screw coupling nut of a vertical direction lengthwise position guiding mechanism that a handwheel screw coupling that vertically moves constitutes to be set again.
CN2012100385202A 2012-02-21 2012-02-21 Longitudinal adjusting and auxiliary welding line alignment device for welding gun of special circumferential welding machine for automotive transmission shaft Pending CN102528352A (en)

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CN2012100385202A CN102528352A (en) 2012-02-21 2012-02-21 Longitudinal adjusting and auxiliary welding line alignment device for welding gun of special circumferential welding machine for automotive transmission shaft

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CN2012100385202A CN102528352A (en) 2012-02-21 2012-02-21 Longitudinal adjusting and auxiliary welding line alignment device for welding gun of special circumferential welding machine for automotive transmission shaft

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104792791A (en) * 2015-04-18 2015-07-22 倪渊 Spiral welded pipe and weld seam flaw detection device for using laser to adjust forming angle of detection frame
CN108312095A (en) * 2018-02-28 2018-07-24 陕西法士特齿轮有限责任公司 A kind of gear-shifting rocker arm angle positioning device and its application method
CN109108537A (en) * 2018-11-13 2019-01-01 滁州学院 A kind of automobile body-in-white welder
CN112548272A (en) * 2020-11-30 2021-03-26 北京航星机器制造有限公司 Four-axis positioning device and method for laser routing of seam welder

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03258460A (en) * 1990-03-09 1991-11-18 Kubota Corp Method for controlling position of welding torch
JPH08267240A (en) * 1995-03-30 1996-10-15 Nippon Steel Corp Automatic welding equipment
CN2860709Y (en) * 2006-01-16 2007-01-24 无锡华联科技集团有限公司 T-type line multi-head door welding machine machinery-type welding tracking mechanism
CN2915349Y (en) * 2006-04-29 2007-06-27 中国国际海运集装箱(集团)股份有限公司 Centering mechanism for straight welding line automatic welding and its automatic welding device
CN201120535Y (en) * 2007-11-27 2008-09-24 北京赛诚工控科技有限责任公司 Three-dimensional slipway for spiral welded pipe product line
CN201405158Y (en) * 2009-05-21 2010-02-17 山东大学 Welding track detecting and controlling system for corrugated plates of cargo container based on distance measurement with laser
CN101885120A (en) * 2010-06-11 2010-11-17 唐山开元机器人系统有限公司 Inner wall overlaying system for 90-degree elbow
JP2011110602A (en) * 2009-11-30 2011-06-09 Kobe Steel Ltd One-side welding apparatus

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03258460A (en) * 1990-03-09 1991-11-18 Kubota Corp Method for controlling position of welding torch
JPH08267240A (en) * 1995-03-30 1996-10-15 Nippon Steel Corp Automatic welding equipment
CN2860709Y (en) * 2006-01-16 2007-01-24 无锡华联科技集团有限公司 T-type line multi-head door welding machine machinery-type welding tracking mechanism
CN2915349Y (en) * 2006-04-29 2007-06-27 中国国际海运集装箱(集团)股份有限公司 Centering mechanism for straight welding line automatic welding and its automatic welding device
CN201120535Y (en) * 2007-11-27 2008-09-24 北京赛诚工控科技有限责任公司 Three-dimensional slipway for spiral welded pipe product line
CN201405158Y (en) * 2009-05-21 2010-02-17 山东大学 Welding track detecting and controlling system for corrugated plates of cargo container based on distance measurement with laser
JP2011110602A (en) * 2009-11-30 2011-06-09 Kobe Steel Ltd One-side welding apparatus
CN101885120A (en) * 2010-06-11 2010-11-17 唐山开元机器人系统有限公司 Inner wall overlaying system for 90-degree elbow

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104792791A (en) * 2015-04-18 2015-07-22 倪渊 Spiral welded pipe and weld seam flaw detection device for using laser to adjust forming angle of detection frame
CN104792791B (en) * 2015-04-18 2017-10-03 倪渊 It is a kind of that the spiral welded pipe weld seam failure detector for visiting frame forming angle is adjusted with laser
CN108312095A (en) * 2018-02-28 2018-07-24 陕西法士特齿轮有限责任公司 A kind of gear-shifting rocker arm angle positioning device and its application method
CN109108537A (en) * 2018-11-13 2019-01-01 滁州学院 A kind of automobile body-in-white welder
CN112548272A (en) * 2020-11-30 2021-03-26 北京航星机器制造有限公司 Four-axis positioning device and method for laser routing of seam welder

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Application publication date: 20120704