CN102520205A - Light refection principle-based velocity measurement sensor - Google Patents
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Abstract
本发明公开了一种基于光反射原理的测速传感器,包括直流电源VCC、齿轮、以及将发射管与接收管封装在一起的光电对管模块,所述直流电源VCC与光电对管模块电连接,所述光电对管模块安装在齿轮的同侧。本发明所述基于光反射原理的测速传感器,可以克服现有技术中安装空间大、安装结构复杂、可靠性低与成本高等缺陷,以实现体积小、安装空间小、结构简单、易于安装、易于维护、可靠性高与成本低的优点。
The invention discloses a speed measuring sensor based on the principle of light reflection, which comprises a DC power supply VCC, a gear, and a photoelectric pair tube module in which a transmitting tube and a receiving tube are packaged together. The DC power supply VCC is electrically connected to the photoelectric pair tube module. The photoelectric pair tube module is installed on the same side of the gear. The speed measuring sensor based on the light reflection principle of the present invention can overcome the defects of large installation space, complex installation structure, low reliability and high cost in the prior art, so as to realize small volume, small installation space, simple structure, easy installation, and easy Advantages of maintenance, high reliability and low cost.
Description
技术领域 technical field
本发明涉及传感器,具体地,涉及一种基于光反射原理的测速传感器。 The invention relates to a sensor, in particular to a speed measuring sensor based on the principle of light reflection.
背景技术 Background technique
测速传感器是能测量被测物运行速度的仪器,单位时间内位移的增量就是速度。速度是矢量,有大小和方向,速度的大小被称为速率,速度包括线速度和转速度,与之相对应的就有测量线速度传感器和测量转速度传感器,它们被统称为测速传感器。 The speed sensor is an instrument that can measure the running speed of the measured object, and the increment of displacement per unit time is the speed. Velocity is a vector with magnitude and direction. The magnitude of velocity is called rate. Velocity includes linear velocity and rotational velocity. Correspondingly, there are sensors for measuring linear velocity and sensors for measuring rotational velocity, which are collectively referred to as speed sensors.
测速传感器应用很广泛,它可应用在生产设备,特种机车,风力发电等。比如板材、管材在线切割,电缆或砂纸速度测量等;由于它们是无接触测量,测量敏感或无法触摸的物体非常适合,如绒布、毛皮等纺织品、涂层或粘胶表面、泡沫橡胶表面物体的测速;还有金属加工业如测量钢铁的速度、双抽速度测量、涂装工艺的控制等。 The speed sensor is widely used, it can be used in production equipment, special locomotives, wind power generation, etc. For example, online cutting of plates and pipes, speed measurement of cables or sandpaper, etc.; because they are non-contact measurements, they are very suitable for measuring sensitive or untouchable objects, such as textiles such as flannelette, fur, coated or viscose surfaces, and objects on foam rubber surfaces. Speed measurement; there are also metal processing industries such as measuring the speed of steel, double pumping speed measurement, control of coating process, etc.
一般地,非接触式齿轮测速传感器可分为磁和光两类。其中,基于电磁的测速传感器是根据齿轮转动时,引起的磁场变化,利用霍尔元件把变化的磁场转化为电信号,从而测量齿轮的转速。光电式齿轮传感器是在齿轮上开槽(或打孔),并在齿轮的两边安装光电对管,齿轮转动时根据光的通断引起电信号的变化,计算齿轮的转速。 Generally, non-contact gear speed sensors can be divided into two categories: magnetic and optical. Among them, the electromagnetic-based speed sensor is based on the change of the magnetic field caused by the rotation of the gear, and uses the Hall element to convert the changing magnetic field into an electrical signal, thereby measuring the speed of the gear. The photoelectric gear sensor slots (or punches) on the gear, and installs photoelectric tubes on both sides of the gear. When the gear rotates, it calculates the speed of the gear according to the change of the electrical signal caused by the light on and off.
这两种方法都要求一定的安装空间,在空间很狭小的地方,需要增加机械部件以方便安装,但这又会增加成本。 Both of these methods require a certain amount of installation space. In places where the space is very narrow, mechanical components need to be added to facilitate installation, but this will increase the cost.
在实现本发明的过程中,发明人发现现有技术中至少存在安装空间大、安装结构复杂、可靠性低与成本高等缺陷。 During the process of realizing the present invention, the inventors found that the prior art at least has defects such as large installation space, complicated installation structure, low reliability and high cost.
发明内容 Contents of the invention
本发明的目的在于,针对上述问题,提出一种基于光反射原理的测速传感器,以实现体积小、安装空间小、结构简单、易于安装、易于维护、可靠性高与成本低的优点。 The object of the present invention is to solve the above problems and propose a speed measuring sensor based on the principle of light reflection to achieve the advantages of small size, small installation space, simple structure, easy installation, easy maintenance, high reliability and low cost.
为实现上述目的,本发明采用的技术方案是:一种基于光反射原理的测速传感器,包括直流电源VCC、齿轮、以及将发射管与接收管封装在一起的光电对管模块,所述直流电源VCC与光电对管模块电连接,所述光电对管模块安装在齿轮的同侧。 In order to achieve the above object, the technical solution adopted by the present invention is: a speed sensor based on the principle of light reflection, including a DC power supply VCC, a gear, and a photoelectric pair tube module that encapsulates a transmitting tube and a receiving tube, and the DC power supply VCC is electrically connected to the photoelectric pair tube module, and the photoelectric pair tube module is installed on the same side of the gear.
进一步地,在所述光电对管模块中,发射管包括发光二极管LED与第一稳压电阻R1;所述发光二极管LED的阳极经第一稳压电阻R1接直流电源VCC,阴极接地GND。 Further, in the photoelectric tube module, the emitting tube includes a light emitting diode LED and a first voltage stabilizing resistor R1; the anode of the light emitting diode LED is connected to the DC power supply VCC through the first voltage stabilizing resistor R1, and the cathode is grounded to GND.
进一步地,在所述光电对管模块中,接收管包括光电三极管X2、第二稳压电阻R2、高频噪音滤波电容C1与比较器IC1;所述光电三极管X1的基极与发光二极管LED光电配合设置,集电极经第二稳压电阻R2接直流电源VCC、经高频噪音滤波电容C1接地GND、并接比较器IC1的同相输入端,发射极接地GND;比较器IC1的反相输入端为参考电压信号 输入端,比较器IC1的输出端为电压信号输出端。 Further, in the photoelectric pair tube module, the receiving tube includes a phototransistor X2, a second voltage stabilizing resistor R2, a high-frequency noise filter capacitor C1, and a comparator IC1; With the setting, the collector is connected to the DC power supply VCC through the second voltage stabilizing resistor R2, grounded to GND through the high-frequency noise filter capacitor C1, and connected to the non-inverting input terminal of the comparator IC1, and the emitter is grounded to GND; the inverting input terminal of the comparator IC1 is the reference voltage signal input, the output of comparator IC1 is a voltage signal output.
进一步地,以上所述的基于光反射原理的测速传感器,其特征在于,还包括信号处理模块; Further, the above-mentioned speed sensor based on the principle of light reflection is characterized in that it also includes a signal processing module;
所述信号处理模块,用于根据光电对管模块输出的电压信号,进行计数或计时处理,得到齿轮的转速信号。 The signal processing module is used to output the voltage signal according to the photoelectric tube module , to perform counting or timing processing to obtain the speed signal of the gear.
进一步地,所述信号处理模块为单片机。 Further, the signal processing module is a single-chip microcomputer.
本发明各实施例的基于光反射原理的测速传感器,由于包括直流电源VCC、齿轮、以及将发射管与接收管封装在一起的光电对管模块,直流电源VCC与光电对管模块电连接,光电对管模块安装在齿轮的同侧;这样,利用光的反射原理,把光电对管模块的发射管和接收管封装在一起,安装在齿轮的同侧;齿轮转动时,有齿和没有齿的地方放射回来的光通量会变化,从而引起接收管电信号产生相应变化,后续电路通过对此变化信号的处理得到齿轮的转速信息;从而可以克服现有技术中安装空间大、安装结构复杂、可靠性低与成本高的缺陷,以实现体积小、安装空间小、结构简单、易于安装、易于维护、可靠性高与成本低的优点。 The speed measuring sensor based on the principle of light reflection in each embodiment of the present invention includes a DC power supply VCC, a gear, and a photoelectric paired tube module that encapsulates a transmitting tube and a receiving tube, and the DC power supply VCC is electrically connected to the photoelectric paired tube module. The paired tube module is installed on the same side of the gear; in this way, using the principle of light reflection, the photoelectric paired tube module’s transmitting tube and receiving tube are packaged together and installed on the same side of the gear; when the gear rotates, the gear with teeth and without teeth The luminous flux radiated back from the local area will change, which will cause corresponding changes in the electrical signal of the receiving tube, and the subsequent circuit will obtain the rotational speed information of the gear through the processing of this changed signal; thus it can overcome the large installation space, complex installation structure and reliability in the prior art. Low and high cost defects, in order to achieve the advantages of small size, small installation space, simple structure, easy installation, easy maintenance, high reliability and low cost.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。 Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。 The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明 Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中: The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1为根据本发明基于光反射原理的测速传感器中光电对管模块的电气原理示意图。 Fig. 1 is a schematic diagram of the electrical principle of a photoelectric tube module in a speed sensor based on the principle of light reflection according to the present invention.
具体实施方式 Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。 The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
根据本发明实施例,提供了一种基于光反射原理的测速传感器。如图1所示,本实施例包括直流电源VCC、齿轮、以及将发射管与接收管封装在一起的光电对管模块,直流电源VCC与光电对管模块电连接,光电对管模块安装在齿轮的同侧。 According to an embodiment of the present invention, a speed sensor based on the principle of light reflection is provided. As shown in Figure 1, this embodiment includes a DC power supply VCC, a gear, and a photoelectric tube module that encapsulates the transmitting tube and the receiving tube together. The DC power supply VCC is electrically connected to the photoelectric tube module, and the photoelectric tube module is installed on the gear. on the same side.
其中,在上述光电对管模块中,发射管包括发光二极管LED与第一稳压电阻R1,接收管包括光电三极管X2、第二稳压电阻R2、高频噪音滤波电容C1与比较器IC1;发光二极管LED的阳极经第一稳压电阻R1接直流电源VCC,阴极接地GND;光电三极管X1的基极与发光二极管LED光电配合设置,集电极经第二稳压电阻R2接直流电源VCC、经高频噪音滤波电容C1接地GND、并接比较器IC1的同相输入端,发射极接地GND;比较器IC1的反相输入端为参考电压信号输入端,比较器IC1的输出端为电压信号输出端。 Wherein, in the above-mentioned photoelectric tube module, the transmitting tube includes a light-emitting diode LED and a first voltage stabilizing resistor R1, and the receiving tube includes a phototransistor X2, a second voltage stabilizing resistor R2, a high-frequency noise filter capacitor C1, and a comparator IC1; The anode of the diode LED is connected to the DC power supply VCC through the first voltage stabilizing resistor R1, and the cathode is grounded to GND; Frequency noise filter capacitor C1 is grounded to GND, connected in parallel to the non-inverting input terminal of comparator IC1, and the emitter is grounded to GND; the inverting input terminal of comparator IC1 is a reference voltage signal input, the output of comparator IC1 is a voltage signal output.
进一步地,在上述实施例中,基于光反射原理的测速传感器还包括信号处理模块;信号处理模块,用于根据光电对管模块输出的电压信号,进行计数或计时处理,得到齿轮的转速信号。这里,信号处理模块可以为单片机。 Further, in the above embodiment, the speed sensor based on the principle of light reflection also includes a signal processing module; the signal processing module is used to , to perform counting or timing processing to obtain the speed signal of the gear. Here, the signal processing module may be a single-chip microcomputer.
上述实施例的基于光反射原理的测速传感器,工作时,发光二极管LED发射的光经过齿轮的反射,被光电三极管X1接收;光电三极管X1把接收到的光通量转化成电压信号,并放大输出到高频噪音滤波电容C1;高频噪音滤波电容C1过滤掉高频噪声信号,送入到比较器IC1的正端(即同相输入端);比较器IC1根据电压参考信号,把高频噪音滤波电容C1输出的信号,调理成方波信号(即电压信号)后,送入单片机进行计数或记时处理,从而得到齿轮的转速信号。 In the speed measuring sensor based on the principle of light reflection in the above embodiment, when working, the light emitted by the light-emitting diode LED is reflected by the gear and received by the phototransistor X1; the phototransistor X1 converts the received luminous flux into a voltage signal, and amplifies and outputs it to the high High-frequency noise filter capacitor C1; high-frequency noise filter capacitor C1 filters out high-frequency noise signals and sends them to the positive terminal of comparator IC1 (ie, the non-inverting input terminal); comparator IC1 according to the voltage reference signal , adjust the signal output by the high-frequency noise filter capacitor C1 into a square wave signal (that is, a voltage signal ), send it to the single-chip microcomputer for counting or timing processing, so as to obtain the speed signal of the gear.
上述实施例的基于光反射原理的测速传感器,利用光的反射原理,把光电对管模块的发射管和接收管封装在一起,安装在齿轮的同侧;齿轮转动时,有齿和没有齿的地方放射回来的光通量会变化,从而引起接收管电信号产生相应变化;后续电路通过对此变化的电信号的处理,得到齿轮的转速信息。 The speed measuring sensor based on the principle of light reflection in the above embodiment uses the principle of light reflection to package the emitting tube and receiving tube of the photoelectric pair tube module together and install them on the same side of the gear; The luminous flux radiated back from the local area will change, which will cause a corresponding change in the electrical signal of the receiving tube; the subsequent circuit will obtain the gear speed information by processing the changed electrical signal.
与现有技术相比,上述实施例的基于光反射原理的测速传感器,不用对齿轮做特殊处理,至少可以达到结构简单、体积小、安装空间小、易于安装、易于维护与成本低的优点。 Compared with the prior art, the speed measuring sensor based on the principle of light reflection in the above embodiment does not require special treatment of the gears, and can at least achieve the advantages of simple structure, small size, small installation space, easy installation, easy maintenance and low cost.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Application publication date: 20120627 |