CN102519274A - Intelligent Boiler Waste Heat Recovery and Utilization System - Google Patents

Intelligent Boiler Waste Heat Recovery and Utilization System Download PDF

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Publication number
CN102519274A
CN102519274A CN2011104573085A CN201110457308A CN102519274A CN 102519274 A CN102519274 A CN 102519274A CN 2011104573085 A CN2011104573085 A CN 2011104573085A CN 201110457308 A CN201110457308 A CN 201110457308A CN 102519274 A CN102519274 A CN 102519274A
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waste heat
heat recovery
flue gas
temperature detector
recovery device
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CN2011104573085A
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梁振杰
姚荣荣
赵忠兴
程琼
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DALIAN DECHANG ENERGY ENVIRONMENT DEVELOPMENT CO LTD
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DALIAN DECHANG ENERGY ENVIRONMENT DEVELOPMENT CO LTD
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Priority to CN2011104573085A priority Critical patent/CN102519274A/en
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Abstract

Intelligent boiler waste heat recovery utilizes system, including waste heat recovery device, be provided with the heat exchange tube in its heat transfer chamber, the heat transfer chamber is linked together with holding water box, waste heat recovery device's air inlet and air outlet department are provided with entry flue gas thermodetector and export flue gas thermodetector respectively, waste heat recovery device's heat transfer chamber department still is provided with the temperature detector, be provided with holding water box temperature detector and liquid level detector in the holding water box, holding water box still communicates with the moisturizing pipeline that is provided with electronic moisturizing valve, holding water box's lower extreme is provided with blowoff valve and outlet pipe way, foretell waste heat recovery device, entry flue gas thermodetector, export flue gas thermodetector, the temperature detector, holding water box temperature detector, liquid level detector and water pump are. The system has the advantages of simple structure, ingenious design, reasonable layout, real-time monitoring of various indexes in the system, corresponding adjustment according to actual needs and the like.

Description

智能锅炉余热回收利用系统Intelligent Boiler Waste Heat Recovery and Utilization System

技术领域 technical field

本发明涉及一种余热回收利用系统,特别是一种智能锅炉余热回收利用系统。 The invention relates to a waste heat recovery and utilization system, in particular to an intelligent boiler waste heat recovery and utilization system.

背景技术 Background technique

随着世界经济的高速发展,能源消耗日益增加,由此引发的能源危机和环境污染也越来越受到人们的重视。人们在研究开发利用新能源、清洁能源的同时,也越来越重视余热的利用。通过回收热工设备烟气中的余热,能够提高能源利用率,降低能源消耗,同时还可以减轻对环境的污染。目前我国余热回收设备或系统由于受到热源温度的限制,大多数余热回收技术还是零散分布,以技术设备的方式存在于单项工程的设计与应用中。如专利号为:ZL201020183475.6,名称为:锅炉余热回收利用装置的中国专利已经公开了一种利用高温的废烟气对介质进行加热的装置,但是这种产品的设计主要依据配套锅炉的大小进行定型设计,设备的尺寸和功能单一,安全保护措施简单,控制系统缺乏人性化,不能满足用户提出的全自动运行、安全可靠、功能多样的要求。因此现在需要一种能够解决上述问题的余热回收利用装置或系统。 With the rapid development of the world economy, the energy consumption is increasing day by day, and the energy crisis and environmental pollution caused by it have been paid more and more attention by people. While researching, developing and utilizing new energy and clean energy, people pay more and more attention to the utilization of waste heat. By recovering the waste heat in the flue gas of thermal equipment, the energy utilization rate can be improved, the energy consumption can be reduced, and the pollution to the environment can also be reduced. At present, due to the limitation of heat source temperature in my country, most waste heat recovery technologies are still scattered and exist in the design and application of individual projects in the form of technical equipment. For example, the patent number is: ZL201020183475.6, and the Chinese patent titled: boiler waste heat recovery and utilization device has disclosed a device that uses high-temperature waste flue gas to heat the medium, but the design of this product is mainly based on the size of the supporting boiler The size and function of the equipment are single, the safety protection measures are simple, and the control system lacks humanization, which cannot meet the requirements of users for fully automatic operation, safety and reliability, and multiple functions. Therefore, there is a need for a waste heat recovery and utilization device or system that can solve the above-mentioned problems.

发明内容 Contents of the invention

本发明是为了解决现有技术所存在的上述不足,提出一种结构简单,设计巧妙,布局合理,能够实时监控系统内各项指标,并根据实际需要做出相应调整的智能锅炉余热回收利用系统。 In order to solve the above-mentioned deficiencies in the prior art, the present invention proposes an intelligent boiler waste heat recovery and utilization system with simple structure, ingenious design, reasonable layout, real-time monitoring of various indicators in the system, and corresponding adjustments according to actual needs .

本发明的技术解决方案是:一种智能锅炉余热回收利用系统,包括与烟气管道1相连的余热回收装置2,余热回收装置2的换热腔6内设置有换热管,换热管与余热回收装置2的进气口和出气口相连通,换热腔6通过带有水泵的管路与保温水箱3相连通,其特征在于:所述的余热回收装置2的进气口和出气口处分别设置有入口烟气温度检测器4和出口烟气温度检测器5,余热回收装置2的换热腔6处还设置有水温检测器7,保温水箱3内设置有保温水箱水温检测器8和液位检测器9,保温水箱3还与设置有电动补水阀的补水管路10连通,保温水箱3的下端设置有排污阀11和出水管路12,上述的余热回收装置2、入口烟气温度检测器4、出口烟气温度检测器5、水温检测器7、保温水箱水温检测器8、液位检测器9和水泵均通过控制系统13统一控制。 The technical solution of the present invention is: an intelligent boiler waste heat recovery and utilization system, including a waste heat recovery device 2 connected to the flue gas pipeline 1, a heat exchange tube is arranged in the heat exchange chamber 6 of the waste heat recovery device 2, and the heat exchange tube and The air inlet and the air outlet of the waste heat recovery device 2 are connected, and the heat exchange chamber 6 is connected with the heat preservation water tank 3 through a pipeline with a water pump. It is characterized in that: the air inlet and the air outlet of the waste heat recovery device 2 The inlet flue gas temperature detector 4 and the outlet flue gas temperature detector 5 are arranged respectively, the heat exchange chamber 6 of the waste heat recovery device 2 is also equipped with a water temperature detector 7, and the heat preservation water tank 3 is equipped with a water temperature detector 8 of the heat preservation water tank And the liquid level detector 9, the heat preservation water tank 3 is also connected with the water replenishment pipeline 10 provided with the electric water replenishment valve, the lower end of the heat preservation water tank 3 is provided with a blowdown valve 11 and a water outlet pipeline 12, the above-mentioned waste heat recovery device 2, inlet flue gas The temperature detector 4 , the outlet flue gas temperature detector 5 , the water temperature detector 7 , the water temperature detector 8 of the heat preservation water tank, the liquid level detector 9 and the water pump are all uniformly controlled by the control system 13 .

本发明同现有技术相比,具有如下优点: Compared with the prior art, the present invention has the following advantages:

本种结构形式的智能锅炉余热回收利用系统,其结构简单,设计巧妙,布局合理,它针对现有的余热回收利用装置在使用过程中所存在的问题,充分考虑了市场需求情况,并利用了传统的余热回收利用装置作为本系统的一部分,设计出能够严格控制出水温度、并随时根据水箱内储水情况进行补水,而且能够实时的监控各个部分温度的系统;并利用单独的控制系统对各个部分进行统一的协调控制,以实现智能化、自动化的对锅炉余热进行回收和利用,给使用者带来了极大的方便。并且这种余热回收利用系统的工艺简单,成本低廉,实现容易,具备了多种优点,特别适合于在环保、供暖等领域中推广应用,其市场前景十分广阔。 This structural form of intelligent boiler waste heat recovery and utilization system has simple structure, ingenious design, and reasonable layout. It fully considers the market demand for the problems existing in the use of existing waste heat recovery and utilization devices and uses As a part of the system, the traditional waste heat recovery and utilization device is designed to strictly control the outlet water temperature, replenish water at any time according to the water storage in the water tank, and monitor the temperature of each part in real time; and use a separate control system to control each Some of them carry out unified coordinated control to realize intelligent and automatic recovery and utilization of boiler waste heat, which brings great convenience to users. Moreover, this waste heat recovery and utilization system has simple process, low cost, easy implementation, and has many advantages. It is especially suitable for popularization and application in the fields of environmental protection, heating, etc., and its market prospect is very broad.

附图说明 Description of drawings

图1是本发明实施例的结构示意图。 Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

具体实施方式 Detailed ways

下面将结合附图说明本发明的具体实施方式。如图1所示:一种智能锅炉余热回收利用系统,包括与烟气管道1相连的余热回收装置2,这个余热回收装置2内设置有可协调关闭/开启的烟气通道和换热腔通道,换热腔6内设置有与进气口和出气口相连通的换热管,烟气进入换热管后,与换热腔6中的水体进行热交换,温度降低后的烟气通过预热回收装置2的出气口排出;保温水箱3上设置有补水管路10,其上设置有水泵。 The specific implementation manner of the present invention will be described below with reference to the accompanying drawings. As shown in Figure 1: an intelligent boiler waste heat recovery system, including a waste heat recovery device 2 connected to the flue gas pipeline 1, the waste heat recovery device 2 is provided with a flue gas channel and a heat exchange chamber channel that can be closed/opened in coordination The heat exchange chamber 6 is provided with a heat exchange tube connected with the air inlet and the air outlet. After the flue gas enters the heat exchange tube, it exchanges heat with the water in the heat exchange chamber 6, and the flue gas after the temperature drops passes through the preheating The air outlet of the heat recovery device 2 is discharged; the heat preservation water tank 3 is provided with a replenishment pipeline 10, and a water pump is provided thereon.

本发明实施例的智能锅炉余热回收利用系统的工作过程如下:高温的烟气通过换热管进入余热回收装置2的换热腔6后,与换热腔6内填充的介质(水体)进行热交换,温度降低后的烟气通过出气口排出,而升温后的水体在水泵的作用下通过循环管路进入保温水箱3之中储存起来,当需要使用热水时,开启出水管路12将热水供给到需要的地方即可。 The working process of the intelligent boiler waste heat recovery and utilization system in the embodiment of the present invention is as follows: After the high-temperature flue gas enters the heat exchange chamber 6 of the waste heat recovery device 2 through the heat exchange tube, it is heated with the medium (water body) filled in the heat exchange chamber 6. Exchange, the flue gas after the temperature is lowered is discharged through the air outlet, and the heated water is stored in the thermal insulation water tank 3 through the circulation pipeline under the action of the water pump. When hot water is needed, the water outlet pipeline 12 is opened to heat Water is supplied where it is needed.

当保温水箱3之中的热水消耗一段时间后,控制系统13控制补水管路10向保温水箱3中补充冷水,液位检测器9检测到水箱已经充满后,向控制系统13发出信号,控制系统13控制补水管路10停止补水;由于保温水箱3中的水体温度在混合后下降,换热管会在换热腔6与烟气入口连通的状态下进行热交换,使水体升温,而保温水箱水温检测器8随时监控保温水箱3内的水温,当水温达到预设值时,控制系统13控制余热回收装置2动作,换热腔通道关闭,烟气通道开启,高温的烟气直接通过出气口排出,以防止水温过高或干烧、炸管等情况的发生。 After the hot water in the heat preservation water tank 3 is consumed for a period of time, the control system 13 controls the replenishment pipeline 10 to replenish cold water in the heat preservation water tank 3, and the liquid level detector 9 sends a signal to the control system 13 after detecting that the water tank has been full. The system 13 controls the replenishment pipeline 10 to stop the replenishment of water; since the temperature of the water body in the heat preservation water tank 3 drops after mixing, the heat exchange tube will perform heat exchange in the state where the heat exchange chamber 6 communicates with the flue gas inlet, so that the water body will heat up, while the heat preservation The water temperature detector 8 in the water tank monitors the water temperature in the thermal insulation water tank 3 at any time. When the water temperature reaches a preset value, the control system 13 controls the action of the waste heat recovery device 2, the channel of the heat exchange chamber is closed, the flue gas channel is opened, and the high-temperature flue gas directly passes through the outlet. The air port is discharged to prevent the occurrence of excessive water temperature, dry burning, and tube explosion.

通过控制系统13统一控制的入口烟气温度检测器4、出口烟气温度检测器5、水温检测器7、保温水箱水温检测器8、液位检测器9和各个管路上的水泵,综合起来协同工作,来实现整个余热回收利用系统的智能化、自动化控制。 The inlet flue gas temperature detector 4, the outlet flue gas temperature detector 5, the water temperature detector 7, the water temperature detector 8 of the heat preservation water tank, the liquid level detector 9 and the water pumps on each pipeline, which are uniformly controlled by the control system 13, are integrated and coordinated Work to realize the intelligent and automatic control of the entire waste heat recovery and utilization system.

Claims (1)

1.一种智能锅炉余热回收利用系统,包括与烟气管道(1)相连的余热回收装置(2),余热回收装置(2)的换热腔(6)内设置有换热管,换热管与余热回收装置(2)的进气口和出气口相连通,换热腔(6)通过带有水泵的管路与保温水箱(3)相连通,其特征在于:所述的余热回收装置(2)的进气口和出气口处分别设置有入口烟气温度检测器(4)和出口烟气温度检测器(5),余热回收装置(2)的换热腔(6)处还设置有水温检测器(7),保温水箱(3)内设置有保温水箱水温检测器(8)和液位检测器(9),保温水箱(3)还与设置有电动补水阀的补水管路(10)连通,保温水箱(3)的下端设置有排污阀(11)和出水管路(12),上述的余热回收装置(2)、入口烟气温度检测器(4)、出口烟气温度检测器(5)、水温检测器(7)、保温水箱水温检测器(8)、液位检测器(9)和水泵均通过控制系统(13)统一控制。 1. An intelligent boiler waste heat recovery and utilization system, including a waste heat recovery device (2) connected to the flue gas pipeline (1), the heat exchange chamber (6) of the waste heat recovery device (2) is provided with a heat exchange tube, and the heat exchange The pipe is connected with the air inlet and outlet of the waste heat recovery device (2), and the heat exchange chamber (6) is connected with the heat preservation water tank (3) through a pipeline with a water pump. It is characterized in that: the waste heat recovery device The inlet and outlet of (2) are respectively equipped with an inlet flue gas temperature detector (4) and an outlet flue gas temperature detector (5), and the heat exchange chamber (6) of the waste heat recovery device (2) is also equipped with There is a water temperature detector (7), and the water temperature detector (8) and the liquid level detector (9) of the heat preservation water tank (3) are arranged in the heat preservation water tank (3), and the heat preservation water tank (3) is also connected with the water replenishment pipeline ( 10) Communication, the lower end of the heat preservation water tank (3) is provided with a drain valve (11) and an outlet pipeline (12), the above-mentioned waste heat recovery device (2), inlet flue gas temperature detector (4), outlet flue gas temperature detection The device (5), the water temperature detector (7), the water temperature detector (8) of the insulated water tank, the liquid level detector (9) and the water pump are all uniformly controlled by the control system (13).
CN2011104573085A 2011-12-31 2011-12-31 Intelligent Boiler Waste Heat Recovery and Utilization System Pending CN102519274A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104482781A (en) * 2014-12-30 2015-04-01 黑龙江国德节能服务有限公司 Device for extracting flue gas heat source by virtue of stainless steel brazed heat exchangers and extraction method
CN105004200A (en) * 2015-06-23 2015-10-28 如皋市大生线路器材有限公司 Galvanization waste gas heat utilizing system
CN106546001A (en) * 2015-09-17 2017-03-29 哈尔滨市金京锅炉有限公司 The automatic control system that a kind of boiler afterheat is utilized
CN106801885A (en) * 2017-02-24 2017-06-06 广州睿瞰能源技术有限公司 A kind of boiler integrated form flue gas energy recycle device
CN111006134A (en) * 2019-12-02 2020-04-14 江苏泓润生物质能科技有限公司 Distribution system and method of waste heat circulating cooling liquid

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CN102538218A (en) * 2012-01-20 2012-07-04 大连德昌能源环境发展有限公司 Integrated system of solar hot water and boiler waste heat recovery

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GB1425790A (en) * 1973-03-22 1976-02-18 Landis & Gyr Ag Methods of regulating and monitoring a heating installation including a gas burner for room heating and for providing hot water for consumption purposes
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104482781A (en) * 2014-12-30 2015-04-01 黑龙江国德节能服务有限公司 Device for extracting flue gas heat source by virtue of stainless steel brazed heat exchangers and extraction method
CN105004200A (en) * 2015-06-23 2015-10-28 如皋市大生线路器材有限公司 Galvanization waste gas heat utilizing system
CN105004200B (en) * 2015-06-23 2017-01-25 如皋市大生线路器材有限公司 Galvanization waste gas heat utilizing system
CN106546001A (en) * 2015-09-17 2017-03-29 哈尔滨市金京锅炉有限公司 The automatic control system that a kind of boiler afterheat is utilized
CN106801885A (en) * 2017-02-24 2017-06-06 广州睿瞰能源技术有限公司 A kind of boiler integrated form flue gas energy recycle device
CN111006134A (en) * 2019-12-02 2020-04-14 江苏泓润生物质能科技有限公司 Distribution system and method of waste heat circulating cooling liquid
CN111006134B (en) * 2019-12-02 2021-06-15 江苏泓润生物质能科技有限公司 Distribution system and method of waste heat circulating cooling liquid

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Application publication date: 20120627