CN102518276B - Overlapped combined decoration surface material and manufacturing method thereof - Google Patents

Overlapped combined decoration surface material and manufacturing method thereof Download PDF

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Publication number
CN102518276B
CN102518276B CN201110308005.7A CN201110308005A CN102518276B CN 102518276 B CN102518276 B CN 102518276B CN 201110308005 A CN201110308005 A CN 201110308005A CN 102518276 B CN102518276 B CN 102518276B
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substrate layer
thin slice
paper
geometrical pattern
pattern shape
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CN102518276A (en
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邱文益
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Abstract

The invention relates to an overlapped combined decoration surface material and a manufacturing method thereof. The overlapped combined decoration surface material is characterized by comprising a base material layer and a decorative surface layer adhered and coated on the base material layer, wherein the decorative surface layer is composed of plant sheets with geometrical patterns in a dense distribution manner, and the edges of the adjacent plant sheets are mutually overlapped. As compared with the prior art, the overlapped combined decoration surface material provided by the invention has the advantages that the structure is simple and the design is reasonable; the corresponding close connection of each edge is not needed during adhesion, the working time is shortened, and the manufacturing efficiency is improved; and by adopting the structure, the arching or cracking phenomenon caused by environmental influence of the plant sheets is overcome.

Description

Overlapped combined decoration surface material and preparation method thereof
technical field:
The present invention relates to a kind of overlapped combined decoration surface material and preparation method thereof.
background technology:
Decorative material for wall surface is that people beautify the necessary material in indoor environment, but current decorative material for wall surface majority is plane decoration, lacks third dimension, builds solid moulding with parting material on metope, and cost is high, it is numerous and diverse to construct.
Existing a kind of stereo decoration plane materiel, comprise substrate layer and paste the architectural surface on substrate layer, architectural surface is made by the plant thin slice that is geometrical pattern gathering, limit between adjacent two plant thin slices abuts against together (as shown in Figure 1a, take and grow limit shape as example), the advantage of this stereo decoration plane materiel is to have three-dimensional aesthetic feeling; Its shortcoming is due to plant thin slice, to be easily subject to the impact of varying environment different temperatures, different humidity, produce elongation or the contraction of plant thin slice, making its plant thin slice of adjacency when manufacturing is seamlessly to abut against together, and in market or field of employment occur that plant thin sheet splicing limit arches upward or occur crack phenomenon (as shown in a, b in Fig. 1 b, 1c), had a strong impact on product quality and service life.
summary of the invention:
One of them object of the present invention is to provide a kind of overlapped combined decoration surface material, and this overlapped combined decoration surface material is not only simple in structure, reasonable in design, and is conducive to prevent that arching upward or going out crack phenomenon from appearring in decoration plane material material.
The object of the invention is achieved through the following technical solutions:
Overlapped combined decoration surface material of the present invention, is characterized in that: comprise substrate layer and paste the architectural surface on substrate layer, described architectural surface is gathered and formed by the plant thin slice that is geometrical pattern, splices mutually in the edge of adjacent plant thin slice.
The geometrical pattern of above-mentioned plant thin slice is one or more in polygon, circle or ellipse.
Above-mentioned plant thin slice is one or more in the synthetic thin slice skin of bamboo skin, wooden skin, rattan peel or plant.
Above-mentioned substrate layer is anti-cracking layer (playing a kind of medium layer of good bond between thin slice, referred to as anti-cracking layer), and the material of anti-cracking layer is a kind of in paper, nonwoven, fiber cloth, explosion-proof paper, paper gasket or woolen paper.
Above-mentioned substrate layer comprises anti-cracking layer and substrate layer.
The material of the bonding mediator of above-mentioned anti-cracking layer is a kind of in paper, nonwoven, fiber cloth, explosion-proof paper, paper gasket or woolen paper.
Above-mentioned substrate layer material is a kind of in nonwoven, woolen paper, PLASTIC LAMINATED, clamping plate, density board, foamed board, ecological board etc. or PU film.
Another object of the present invention is to provide a kind of preparation method of overlapped combined decoration surface material, this overlapped combined decoration surface material preparation method is simple, not only be conducive to improve making work efficiency, and be conducive to prevent that arching upward or going out crack phenomenon from appearring in decoration plane material material, and there is strong third dimension, utilize the various reflecting effect decoration panels after the concavo-convex fluctuating of plant thin slice, more highlight beautiful colorful.
The object of the invention is achieved through the following technical solutions:
The present invention makes the method for overlapped combined decoration surface material, it is characterized in that: on substrate layer, paste one by one the plant thin slice that is geometrical pattern, spliced mutually in the edge of adjacent plant thin slice.
When above-mentioned substrate layer is anti-cracking layer, the material of anti-cracking layer is paper, nonwoven, fiber cloth, explosion-proof paper, a kind of in paper gasket or woolen paper, when making, first with cloth glue machine, roll glue coating pasting the anti-cracking material plant thin slice back side, under normal temperature, naturally dry 3-10 hour, after drying, it is washed into required geometrical pattern shape with stamping cutting die, then on substrate layer surface, use cloth glue machine roller coating glue, normal temperature dries 1-3 hour naturally, the geometrical pattern shape that punching press is good is attached to substrate layer surface, splice mutually in the edge of guaranteeing the plant thin slice with geometrical pattern shape that punching press is good during stickup, precompressed 1-3 minute after pasting, after the spelling pendulum position of check geometrical pattern shape is errorless, at 80-110 temperature, hot pressing 1-5 minute completes.
When above-mentioned substrate layer comprises anti-cracking layer and substrate layer, the material of anti-cracking layer is a kind of in paper, nonwoven, fiber cloth, explosion-proof paper, paper gasket or woolen paper, and substrate layer material is a kind of in nonwoven, woolen paper, PLASTIC LAMINATED, clamping plate, density board, foamed board or PU film; When making, first, at cloth glue machine roller coating glue for anti-cracking layer upper surface, stick plant thin slice, under cold press normal temperature, cold pressing after 20 minutes to 60 minutes, hot pressing 1-5 minute at 80-110 temperature; Then, at cloth glue machine roller coating glue for anti-cracking layer lower surface, under normal temperature, naturally dry 3-10 hour, after drying, it is washed into required geometrical pattern shape with stamping cutting die; Then on substrate layer surface, use cloth glue machine roller coating glue, normal temperature dries 1-3 hour naturally, the geometrical pattern shape that punching press is good is attached to substrate layer surface, splice mutually in the edge of guaranteeing the plant thin slice with geometrical pattern shape that punching press is good during stickup, precompressed 1-3 minute after pasting, after the spelling pendulum position of check geometrical pattern shape is errorless, at 80-110 temperature, hot pressing 1-5 minute completes.
The present invention dexterously appliable plant thin slice edge is spliced mutually, make to be easily subject to elongation or the shrinkage phenomenon of the plant thin slice of environment temperature and humidity effect to occur in two independent aspects, thereby avoided existing plant thin slice to occur in arching upward of stitching portion or crack phenomenon.Compared with prior art, having simple in structure, reasonable in designly, carry out correspondence be abutted against during stickup without each limit, shorten man-hour, improve make efficiency, is mainly to have overcome plant thin slice because of arching upward or crack phenomenon that ambient influnence produces.
accompanying drawing explanation:
Fig. 1 a is the organigram of existing a kind of stereo decoration plane materiel;
Fig. 1 b is the organigram (sectional drawing of Fig. 1 a) that existing stereo decoration plane materiel plant thin slice produces the phenomenon that arches upward;
Fig. 1 c is the organigram (sectional drawing of Fig. 1 a) that existing stereo decoration plane materiel plant thin slice produces crack phenomenon;
Fig. 2 a is organigram of the present invention;
Fig. 2 b is cross-section structure schematic diagram of the present invention;
Fig. 3 is the another kind of organigram of implementing of the present invention;
Fig. 4 is the another kind of organigram of implementing of the present invention;
Fig. 5 is the organigram of PU film.
The specific embodiment:
Overlapped combined decoration surface material of the present invention, comprise substrate layer 1 and paste the architectural surface 2 on substrate layer 1, architectural surface 2 is gathered and is formed by the plant thin slice 3 that is geometrical pattern, splice mutually (as Fig. 2 a in the edge 4 of adjacent plant thin slice, shown in 2b), mutually splicing, place's two plant thin slices have formed lap, the present invention dexterously appliable plant thin slice edge 4 is spliced mutually, make to be easily subject to elongation or the shrinkage phenomenon of the plant thin slice of environment temperature and humidity effect to occur in two independent aspects (as shown in Figure 2 b), thereby avoided existing plant thin slice to occur in arching upward of stitching portion or crack phenomenon.
The geometrical pattern of above-mentioned plant thin slice 3 can be one or more in polygon, circle or ellipse, and wherein polygon can be triangle (equilateral triangle or non-equilateral triangle), quadrangle (square, rectangle, isosceles trapezoid etc.), hexagon (regular hexagon or non-regular hexagon) etc.
Fig. 2 a, 2b be take rectangle as example, and wherein all splice mutually in the whole limit, edge 4 of adjacent plant thin slice; Whole limit, edge 4 segment section of certainly adjacent plant thin slice splices also mutually can (as shown in Figure 3, it be example that this figure only extracts three plant thin slices, remaining shape at length and width with identical unit continuity).
Fig. 4 be take hexagon as example, and it is example that this figure only extracts several plant thin slices, and remaining shape continues with identical unit in length and width.
Above-mentioned what enumerate is only only to have a kind of geometrical pattern in same a slice overlapped combined decoration surface material, certainly, with the geometrical pattern of plant thin slice in a slice overlapped combined decoration surface material, can have two or more, and this is unrestricted.
Above-mentioned plant thin slice is one or more in the synthetic thin slice skin of bamboo skin, wooden skin, rattan peel or plant.
When above-mentioned substrate layer only has one deck to be anti-cracking layer, the material of anti-cracking layer is a kind of in paper, nonwoven, fiber cloth, explosion-proof paper, paper gasket or woolen paper.
When above-mentioned substrate layer comprises anti-cracking layer and substrate layer, the material of anti-cracking layer is a kind of in paper, nonwoven, fiber cloth, explosion-proof paper, paper gasket or woolen paper, and substrate layer material is a kind of in nonwoven, woolen paper, PLASTIC LAMINATED, clamping plate, density board, foamed board or PU film.
PU film is a kind of material (concrete structure is shown in Fig. 5, and wherein 6 is Polyurethane, and 7 is TPU PUR, and 8 is PET hot pressing cloth, and 9 is polypropylene amine) of processing through special process, and its nontoxic, environmental protection, can not have side effects to human body.Plant thin slice, scientific and technological skin, bamboo skin are equal to PU film and are in conjunction with rear advantage: it has changed wood materials self, the contraction, expansion unstability and the wrinkling that produce because of environmental change, product is combined with PU film, and product can directly be used on metope, more perfect during laminating.Solve natural wallpaper and caused the phenomenon that mouldy flavescence comes off because of aqueous vapor, humidity.
After the present invention combines with PU film, during construction, can be mutually harmonious with adhesive more than 80 ℅ that use on existing market, there is easy construction, the superiority such as clean and tidy, clean, time saving and energy saving, be the high-quality wallpaper material that is difficult to seek on existing market.
The substrate layer of overlapped combined decoration surface material of the present invention can only have the anti-cracking layer of one deck, also can comprise anti-cracking layer and substrate layer, and certainly having additional substrate layer will more be conducive to improve the quality of products and service life.
The present invention makes the method for overlapped combined decoration surface material, pastes one by one the plant thin slice that is geometrical pattern on substrate layer, is spliced mutually in the edge of adjacent plant thin slice.
When above-mentioned substrate layer is anti-cracking layer, the material of anti-cracking layer is paper, nonwoven, fiber cloth, explosion-proof paper, a kind of in paper gasket or woolen paper, when making, first with cloth glue machine, roll glue coating pasting the anti-cracking material plant thin slice back side, under normal temperature, naturally dry 3-10 hour, after drying, it is washed into required geometrical pattern shape with stamping cutting die, then on substrate layer surface, use cloth glue machine roller coating glue, normal temperature dries 1-3 hour naturally, the geometrical pattern shape that punching press is good is attached to substrate layer surface, splicing mutually in the edge of guaranteeing the plant thin slice with geometrical pattern shape that punching press is good during stickup, (to adopt splice in edge has also shortened overlapping time of staff and the uniformity of finished product pattern, due to when the punching press plant thin slice, conventionally be all many carries out simultaneously, uniformity that so only can its shape of basic guarantee, and each other size to have certain error be unavoidable, if so according to existing connecting method, two adjacent plant thin slice limits and limit are to being abutted against, seamless to what lean in order to guarantee so, will be after several plant thin slices of splicing, one row's plant thin slice produces, and likely other one arrange toward other lopsidedness, in actual production, often occur like this, and solution is done over again exactly, so just cause work efficiency extremely low, and requirement is that the staff who knows a thing or two just can complete, and the present invention adopts to splice in edge and can avoid doing over again phenomenon, also without professional staff, thereby not only improved work efficiency and also reduced cost of labor), precompressed 1-3 minute after pasting, after the spelling pendulum position of check geometrical pattern shape is errorless, at 80-110 temperature, hot pressing 1-5 minute completes, above-mentioned precompressed or the pressure of hot pressing are the pressure of every square centimeter of 5-8 kilogram, normal temperature is room temperature, the glue using is white glue with vinyl.
When above-mentioned substrate layer comprises anti-cracking layer and substrate layer, the material of anti-cracking layer is a kind of in paper, nonwoven, fiber cloth, explosion-proof paper, paper gasket or woolen paper, and substrate layer material is a kind of in nonwoven, woolen paper, PLASTIC LAMINATED, clamping plate, density board, foamed board or PU film, when making, first, at cloth glue machine roller coating glue for anti-cracking layer upper surface, stick plant thin slice, under cold press normal temperature, cold pressing after 20 minutes to 60 minutes, hot pressing 1-5 minute at 80-110 temperature, then, at cloth glue machine roller coating glue for anti-cracking layer lower surface, under normal temperature, naturally dry 3-10 hour, after drying, it is washed into required geometrical pattern shape with stamping cutting die, then on substrate layer surface, use cloth glue machine roller coating glue, normal temperature dries 1-3 hour naturally, the geometrical pattern shape that punching press is good is attached to substrate layer surface, splicing mutually in the edge of guaranteeing the plant thin slice with geometrical pattern shape that punching press is good during stickup, (to adopt splice in edge has also shortened overlapping time of staff and the uniformity of finished product pattern, due to when the punching press plant thin slice, conventionally be all many carries out simultaneously, uniformity that so only can its shape of basic guarantee, and each other size to have certain error be unavoidable, if so according to existing connecting method, two adjacent plant thin slice limits and limit are to being abutted against, seamless to what lean in order to guarantee so, will be after several plant thin slices of splicing, one row's plant thin slice produces, and likely other one arrange toward other lopsidedness, in actual production, often occur like this, and solution is done over again exactly, so just cause work efficiency extremely low, and requirement is that the staff who knows a thing or two just can complete, and the present invention adopts to splice in edge and can avoid doing over again phenomenon, also without professional staff, thereby not only improved work efficiency and also reduced cost of labor), precompressed 1-3 minute after pasting, after the spelling pendulum position of check geometrical pattern shape is errorless, at 80-110 temperature, hot pressing 1-5 minute completes, above-mentioned precompressed or the pressure of hot pressing are the pressure of every square centimeter of 5-8 kilogram, normal temperature is room temperature, the glue using is white glue with vinyl.
The present invention dexterously appliable plant thin slice edge is spliced mutually, make to be easily subject to elongation or the shrinkage phenomenon of the plant thin slice of environment temperature and humidity effect to occur in two independent aspects, thereby avoided existing plant thin slice to occur in arching upward of stitching portion or crack phenomenon.Compared with prior art, having simple in structure, reasonable in designly, carry out correspondence be abutted against during stickup without each limit, shorten man-hour, improve make efficiency, is mainly to have overcome plant thin slice because of arching upward or crack phenomenon that ambient influnence produces.
Although the existing preferred embodiment of the present invention discloses as above, not in order to limit the present invention, any decoration plane material mutually splices and all falls into protection scope of the present invention in the edge of adjacent plant thin slice.

Claims (2)

1. a method of making overlapped combined decoration surface material, is characterized in that: on substrate layer, paste one by one the plant thin slice that is geometrical pattern, spliced mutually in the edge of adjacent plant thin slice, described substrate layer is anti-cracking layer, the material of anti-cracking layer is paper, nonwoven, fiber cloth, explosion-proof paper, a kind of in paper gasket or woolen paper, when making, first with cloth glue machine, roll glue coating pasting the anti-cracking material plant thin slice back side, under normal temperature, naturally dry 3-10 hour, after drying, it is washed into required geometrical pattern shape with stamping cutting die, then on substrate layer surface, use cloth glue machine roller coating glue, normal temperature dries 1-3 hour naturally, the geometrical pattern shape that punching press is good is attached to substrate layer surface, splice mutually in the edge of guaranteeing the plant thin slice with geometrical pattern shape that punching press is good during stickup, precompressed 1-3 minute after pasting, after the spelling pendulum position of check geometrical pattern shape is errorless, at 80-110 temperature, hot pressing 1-5 minute completes.
2. make according to claim 1 the method for overlapped combined decoration surface material, it is characterized in that: described substrate layer comprises anti-cracking layer and substrate layer, the material of anti-cracking layer is a kind of in paper, nonwoven, fiber cloth, explosion-proof paper, paper gasket or woolen paper, and substrate layer material is a kind of in nonwoven, woolen paper, PLASTIC LAMINATED, clamping plate, density board, foamed board, ecological board or PU film; When making, first, at cloth glue machine roller coating glue for anti-cracking layer upper surface, stick plant thin slice, under cold press normal temperature, cold pressing after 20 minutes to 60 minutes, hot pressing 1-5 minute at 80-110 temperature; Then, at cloth glue machine roller coating glue for anti-cracking layer lower surface, under normal temperature, naturally dry 3-10 hour, after drying, it is washed into required geometrical pattern shape with stamping cutting die; Then on substrate layer surface, use cloth glue machine roller coating glue, normal temperature dries 1-3 hour naturally, the geometrical pattern shape that punching press is good is attached to substrate layer surface, splice mutually in the edge of guaranteeing the plant thin slice with geometrical pattern shape that punching press is good during stickup, precompressed 1-3 minute after pasting, after the spelling pendulum position of check geometrical pattern shape is errorless, at 80-110 temperature, hot pressing 1-5 minute completes.
CN201110308005.7A 2011-10-12 2011-10-12 Overlapped combined decoration surface material and manufacturing method thereof Expired - Fee Related CN102518276B (en)

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CN103388388B (en) * 2013-07-29 2015-05-13 中南大学 Wall tile protection structure with bullet-proof and explosion-proof functions

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0542619A (en) * 1991-08-12 1993-02-23 Du Pont Mitsui Polychem Co Ltd Laminate and manufacture thereof
CN1134355A (en) * 1995-04-26 1996-10-30 王日功 Rare wood ultrathin facing decorative board and its making method
CN202359782U (en) * 2011-10-12 2012-08-01 邱文益 Overlapping combined decorative plane material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0542619A (en) * 1991-08-12 1993-02-23 Du Pont Mitsui Polychem Co Ltd Laminate and manufacture thereof
JP3061152B2 (en) * 1991-08-12 2000-07-10 三井・デュポンポリケミカル株式会社 LAMINATE AND ITS MANUFACTURING METHOD
CN1134355A (en) * 1995-04-26 1996-10-30 王日功 Rare wood ultrathin facing decorative board and its making method
CN202359782U (en) * 2011-10-12 2012-08-01 邱文益 Overlapping combined decorative plane material

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