CN102516691A - Manufacturing method of polyvinylidene difluoride special-purposed white master batch for solar-energy backboard membrane - Google Patents

Manufacturing method of polyvinylidene difluoride special-purposed white master batch for solar-energy backboard membrane Download PDF

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Publication number
CN102516691A
CN102516691A CN201110333804XA CN201110333804A CN102516691A CN 102516691 A CN102516691 A CN 102516691A CN 201110333804X A CN201110333804X A CN 201110333804XA CN 201110333804 A CN201110333804 A CN 201110333804A CN 102516691 A CN102516691 A CN 102516691A
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pvdf
special
fluorine
master batch
containing active
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CN102516691B (en
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龚福根
邓志刚
王卫国
王海林
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Jinagsu Haohua Photovoltaic Technology Co., Ltd.
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JINAGSU HAOHUA PHOTOVOLTAIC TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention discloses a manufacturing method of polyvinylidene difluoride special-purposed white master batches for a solar-energy backboard membrane. According to the invention, polyvinylidene difluoride, polymethyl methacrylate and inorganic titanium pigment are adopted as raw materials; low-molecular-weight polyethylene wax and a fluorine-containing active dispersant are adopted as a dispersant and a surface modifier for the inorganic titanium pigment; the materials are subject to high-speed mixing and dispersion; the mixture is subject to extrusion granulation by using a double-screw extruder, such that a finished product is obtained. The special-purposed coloring master batches provided by the invention are advantaged in that: coloring capacity of the titanium pigment is high; dispersion uniformity of the titanium pigment in a membrane product is high; the cost is low; and the preparation technology is simple. The method has a good application prospect in the field of solar-energy backboard membrane processing.

Description

The method of manufacture of the special-purpose white master batch of PVDF sun power backboard film
Technical field
The present invention relates to a kind of method of manufacture of Masterbatch, particularly the method for manufacture of the special-purpose white master batch of PVDF sun power backboard film.
Background technology
Development along with photovoltaic industry; Sun power backboard film demand with the PVDF preparation increases severely; At present domestic still do not have enterprise to prepare sun power backboard film with PVDF, the main dependence on import of domestic photovoltaic industry, and homemade PVDF Masterbatch more of no use is mixed with the backboard film; Therefore, the PVDF special color master batch of our company's exploitation has the leading position in industry.
Pure PVDF film article is water white, and transmittance is higher, is penetrated by sunshine easily.Sun power backboard film requires transmittance to be lower than 20%, and ultraviolet resistance, anti-steam and work-ing life of long-term (about 20 years) is arranged, and adds the transmittance that PVDF film special color master batch can improve film, can reach to be lower than 20%.Add the inorganic titanium white powder in the Masterbatch,, can give film article resistance light action through the resistance look of inorganic titanium white powder.The base-material PVDF is a macromolecule organic material; The affinity of it and inorganic titanium white powder is very poor; If the inorganic titanium white powder is not carried out pre-treatment; The inorganic titanium white powder that particle is very thin is difficult to be uniformly dispersed in plastic body, causes film article painted inhomogeneous, has influenced the visual appearance and the work-ing life of goods.In order to improve dispersiveness and the tint permanence of white titanium pigment in the PVDF base-material; Adopt some processing aids to anticipate inorganic titanium white powder surface at present; Improve the compatible affinity of white titanium pigment and base-material, with the part PVDF, gather the methylpropanoic acid methyl esters and mix to extrude and process the special color master batch that film is used with twin screw extruder.At present; People generally adopt tung oil or some the low-molecular-weight paraffin surface treatment agent as white titanium pigment; But these treatment agents are unsatisfactory in the dispersive ability of plastic body to white titanium pigment, and in casting film, coloration efficiency and homogeneity all do not reach specification of quality.
Summary of the invention
Technical problem to be solved by this invention provides the method for manufacture of the special-purpose white master batch of a kind of PVDF sun power backboard film; The present invention utilizes low-molecular-weight polyethylene wax that reasonable characteristic of the adsorptivity of inorganic titanium white powder and fluorine-containing active dispersion agent are had fine modification blending dispersion action characteristic to the PVDF molecule; At first handle the inorganic titanium white powder with low-molecular-weight polyethylene wax and fluorine-containing active dispersion agent; Improve the affinity and the dispersiveness of inorganic titanium white powder and PVDF, polymethylmethacrylate; Again with the fusion of part PVDF by the twin screw extruder extruding pelletization, process the special color master batch that can be used for curtain coating system PVDF film article.
In order to solve above-mentioned technical problem, technical scheme of the present invention is: the method for manufacture of the special-purpose white master batch of PVDF sun power backboard film:
1) adopting PVDF, polymethylmethacrylate and inorganic titanium white powder is raw material, and the mass percent of above-mentioned raw materials is:
PVDF 50%-55%
Polymethylmethacrylate 5%-10%
Inorganic titanium white powder 28%-40%
Utilize low-molecular-weight polyethylene wax, the fluorine-containing active dispersion agent surface-modifying agent as the inorganic titanium white powder, the mass percent of above-mentioned low-molecular-weight polyethylene wax, fluorine-containing active dispersion agent is:
Low-molecular-weight polyethylene wax 3%-15%
Fluorine-containing active dispersion agent 2%-10%
2) inorganic titanium white powder, PVDF, polymethylmethacrylate and low molecular weight polyethylene wax, fluorine-containing active dispersion agent are mixed in high-speed mixer, under 80-100 ℃, grind fully then with shredder;
3) ground white titanium pigment and base-material are carried out fragmentation, guarantee above-mentioned each component thorough mixing;
4) under 160-200 ℃, use the twin screw extruder extruding pelletization, be prepared into PVDF sun power by the special-purpose white master batch of backboard mould.
Said fluorine-containing active dispersion agent is ammonium perfluorocaprylate, perfluor-2.5-dimethyl-one 3.6 one dioxa n-nonanoic acids or perfluor oxygen in ninth of the ten Heavenly Stems base benzene sulfonate.
Preparation technology of the present invention is simple and easy to control; The preparation process does not have waste water, waste gas produces; The Masterbatch of producing is in the casting film coloring process; Have coloration efficiency height, uniform coloring degree height and the low advantage of cost, for curtain coating system PVDF film field provides a kind of new high-quality color master-batch product.
Embodiment
Embodiment 1
Doing the white titanium pigment that restrains with 28 joins in the high-speed mixer; The PVDF that adds 50 kilograms then; 5 kilograms polymethylmethacrylate, 3 kilograms low-molecular-weight polyethylene wax and 2 kilograms ammonium perfluorocaprylate mixed 10 minutes; At 80 ℃, carried out banburying 20 minutes then with three roller Banbury mixeies.The product of banburying is used crusher in crushing, use the twin screw extruder extruding pelletization at 200 ℃ then, process inorganic titanium white powder content and be 31% system film special color master batch.
Embodiment 2
Doing the white titanium pigment that restrains with 40 joins in the high-speed mixer; The PVDF that adds 55 kilograms then; 10 kilograms polymethylmethacrylate, 15 kilograms low-molecular-weight polyethylene wax and 10 kilograms ammonium perfluorocaprylate mixed 10 minutes; At 100 ℃, carried out banburying 20 minutes then with three roller Banbury mixeies.The product of banburying is used crusher in crushing, use the twin screw extruder extruding pelletization at 180 ℃ then, process inorganic titanium white powder content and be 30% system film special color master batch.
Embodiment 3
Doing the white titanium pigment that restrains with 40 joins in the high-speed mixer; The PVDF that adds 50 kilograms then; 5 kilograms polymethylmethacrylate, 3 kilograms low-molecular-weight polyethylene wax and 2 kilograms ammonium perfluorocaprylate mixed 10 minutes; At 90 ℃, carried out banburying 20 minutes then with three roller Banbury mixeies.The product of banburying is used crusher in crushing, use the twin screw extruder extruding pelletization at 160 ℃ then, process inorganic titanium white powder content and be 40% system film special color master batch.
Embodiment 4
Doing the white titanium pigment that restrains with 35 joins in the high-speed mixer; The PVDF that adds 52 kilograms then; 7 kilograms polymethylmethacrylate, the perfluor-2.5-dimethyl-one 3.6 one dioxa n-nonanoic acids or perfluor oxygen in the ninth of the ten Heavenly Stems base benzene sulfonate of 9 kilograms of low-molecular-weight polyethylene waxs and 6 kilograms mixed 10 minutes; At 90 ℃, carried out banburying 20 minutes then with three roller Banbury mixeies.The banburying product is used crusher in crushing, use the twin screw extruder extruding pelletization at 200 ℃ then, process inorganic titanium white powder content and be 32% system film special color master batch.
The molecular weight of above-mentioned said low-molecular-weight polyethylene wax is 1500.
The foregoing description does not limit the present invention in any way, and every employing is equal to the technical scheme that replacement or the mode of equivalent transformation obtain and all drops in protection scope of the present invention.

Claims (2)

1. the method for manufacture of the special-purpose white master batch of a PVDF sun power backboard film is characterized in that:
1) adopting PVDF, polymethylmethacrylate and inorganic titanium white powder is raw material, and the mass percent of above-mentioned raw materials is:
PVDF 50%-55%
Polymethylmethacrylate 5%-10%
Inorganic titanium white powder 28%-40%
Utilize low-molecular-weight polyethylene wax, the fluorine-containing active dispersion agent surface-modifying agent as the inorganic titanium white powder, the mass percent of above-mentioned low-molecular-weight polyethylene wax, fluorine-containing active dispersion agent is:
Low-molecular-weight polyethylene wax 3%-15%
Fluorine-containing active dispersion agent 2%-10%
2) inorganic titanium white powder, PVDF, polymethylmethacrylate and low molecular weight polyethylene wax, fluorine-containing active dispersion agent are mixed in high-speed mixer, under 80-100 ℃, grind fully then with shredder;
3) ground white titanium pigment and base-material are carried out fragmentation, guarantee above-mentioned each component thorough mixing;
4) under 160-200 ℃, use the twin screw extruder extruding pelletization, be prepared into PVDF sun power by the special-purpose white master batch of backboard mould.
2. the method for manufacture of the special-purpose white master batch of PVDF sun power backboard film according to claim 1, it is characterized in that: said fluorine-containing active dispersion agent is ammonium perfluorocaprylate, perfluor-2.5 1 dimethyl-one 3.6 one dioxa n-nonanoic acids or perfluor oxygen in ninth of the ten Heavenly Stems base benzene sulfonate.
CN201110333804XA 2011-10-28 2011-10-28 Manufacturing method of polyvinylidene difluoride special-purposed white master batch for solar-energy backboard membrane Active CN102516691B (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104231496A (en) * 2014-09-05 2014-12-24 东莞市长安东阳光铝业研发有限公司 Method for preparing polyvinylidene fluoride film
CN104403240A (en) * 2014-11-13 2015-03-11 无锡中洁能源技术有限公司 High light-shading solar battery back membrane material and preparation method thereof
CN104558977A (en) * 2013-10-23 2015-04-29 深圳市万利实业有限公司 PVDF (Polyvinylidene Fluoride) color masterbatch and processing method thereof
CN104744863A (en) * 2013-12-31 2015-07-01 江苏昊华光伏科技有限公司 Color master batches for solar backboard film
CN104829975A (en) * 2015-05-15 2015-08-12 江苏昊华光伏科技有限公司 Mutual-soluble blending method for manufacturing PVDF solar rear panel film raw materials
CN106159010A (en) * 2015-04-13 2016-11-23 江苏昊华光伏科技有限公司 High tensile PVDF solar energy backboard membrane
CN106750815A (en) * 2017-01-06 2017-05-31 江苏龙灯博士摩包装材料有限公司 A kind of polyethylene fluorination Masterbatch and preparation method thereof
CN107312277A (en) * 2017-07-14 2017-11-03 常州回天新材料有限公司 The weather-proof polyvinylidene difluoride film raw material and its manufacture method of high adhesiveness
CN107556671A (en) * 2017-09-22 2018-01-09 北京爱吾尔德技术开发有限公司 A kind of modified PVDF materials, preparation method and applications
CN110452482A (en) * 2019-08-22 2019-11-15 苏州顺创新能源科技有限公司 High uvioresistant colour fluorine film of photovoltaic polyvinylidene fluoride and preparation method thereof
CN112090518A (en) * 2020-08-20 2020-12-18 南京美星鹏科技实业有限公司 Preparation method of mixed material for display screen base material of intelligent equipment
CN115926317A (en) * 2022-12-22 2023-04-07 上海金发科技发展有限公司 Color master batch, color-reinforced polypropylene material, and preparation method and application thereof

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* Cited by examiner, † Cited by third party
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WO2017066974A1 (en) * 2015-10-23 2017-04-27 揭东巴黎万株纱华纺织有限公司 Process for preparing colour masterbatch

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CN1702128A (en) * 2004-05-24 2005-11-30 上海振华造漆厂 Environment-friendly type nontoxic fluorine contained coating for coiled material
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104558977A (en) * 2013-10-23 2015-04-29 深圳市万利实业有限公司 PVDF (Polyvinylidene Fluoride) color masterbatch and processing method thereof
CN104744863A (en) * 2013-12-31 2015-07-01 江苏昊华光伏科技有限公司 Color master batches for solar backboard film
CN104231496A (en) * 2014-09-05 2014-12-24 东莞市长安东阳光铝业研发有限公司 Method for preparing polyvinylidene fluoride film
CN104403240A (en) * 2014-11-13 2015-03-11 无锡中洁能源技术有限公司 High light-shading solar battery back membrane material and preparation method thereof
CN106159010A (en) * 2015-04-13 2016-11-23 江苏昊华光伏科技有限公司 High tensile PVDF solar energy backboard membrane
CN104829975A (en) * 2015-05-15 2015-08-12 江苏昊华光伏科技有限公司 Mutual-soluble blending method for manufacturing PVDF solar rear panel film raw materials
CN106750815A (en) * 2017-01-06 2017-05-31 江苏龙灯博士摩包装材料有限公司 A kind of polyethylene fluorination Masterbatch and preparation method thereof
CN107312277A (en) * 2017-07-14 2017-11-03 常州回天新材料有限公司 The weather-proof polyvinylidene difluoride film raw material and its manufacture method of high adhesiveness
CN107556671A (en) * 2017-09-22 2018-01-09 北京爱吾尔德技术开发有限公司 A kind of modified PVDF materials, preparation method and applications
CN110452482A (en) * 2019-08-22 2019-11-15 苏州顺创新能源科技有限公司 High uvioresistant colour fluorine film of photovoltaic polyvinylidene fluoride and preparation method thereof
CN112090518A (en) * 2020-08-20 2020-12-18 南京美星鹏科技实业有限公司 Preparation method of mixed material for display screen base material of intelligent equipment
CN115926317A (en) * 2022-12-22 2023-04-07 上海金发科技发展有限公司 Color master batch, color-reinforced polypropylene material, and preparation method and application thereof

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Effective date of registration: 20161017

Address after: 215500, No. 28, light loop road, Xinzhuang Town, Suzhou, Jiangsu, Changshou City

Patentee after: Jinagsu Haohua Photovoltaic Technology Co., Ltd.

Patentee after: Gong Fugen

Address before: 215500, No. 28, light loop road, Xinzhuang Town, Suzhou, Jiangsu, Changshou City

Patentee before: Jinagsu Haohua Photovoltaic Technology Co., Ltd.

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Effective date of registration: 20170905

Address after: 215500, No. 28, light loop road, Xinzhuang Town, Suzhou, Jiangsu, Changshou City

Patentee after: Jinagsu Haohua Photovoltaic Technology Co., Ltd.

Address before: 215500, No. 28, light loop road, Xinzhuang Town, Suzhou, Jiangsu, Changshou City

Co-patentee before: Gong Fugen

Patentee before: Jinagsu Haohua Photovoltaic Technology Co., Ltd.