CN101392078A - Universal white master batch and preparation method thereof - Google Patents
Universal white master batch and preparation method thereof Download PDFInfo
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- CN101392078A CN101392078A CNA2008101221222A CN200810122122A CN101392078A CN 101392078 A CN101392078 A CN 101392078A CN A2008101221222 A CNA2008101221222 A CN A2008101221222A CN 200810122122 A CN200810122122 A CN 200810122122A CN 101392078 A CN101392078 A CN 101392078A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
- B29C2948/9259—Angular velocity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92885—Screw or gear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92895—Barrel or housing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
The invention discloses a universal white master batch and a preparation method thereof. The color master batch of the invention is characterized by high dispersion, impact resistance, high concentration and strong universality in different materials and consists the following components by weight percentage: 15 percent to 20 percent of carrier resin, 40 percent to 80 percent of pigment, 5 percent to 10 percent of dispersant, 0 percent to 5 percent of processing aid, 0 percent to 2 percent of heat stabilizer and 0 percent to 40 percent of filler. All the components are mixed according to proportion, premixed at low speed for 0 minute to 10 minutes in a mixer, then mixed at high speed for 5 minutes to 25 minutes; melt blending is carried out by adopting a screw extruder, with the temperature controlled between 190 DEG C to 220 DEG C and the screw rotational speed of 80r/min to 400r/min; by the shearing and mixing of the screw, the pigment is dispersed evenly in the carrier resin and the color master batch of the invention is obtained after granulation, drying and packaging. The preparation method of the color master batch of the invention is simple and economical and has a wide application prospect.
Description
Technical field
The present invention relates to field of plastic coloring, be specifically related to a kind of universal white master batch and preparation method thereof.
Background technology
The method of coloring plastic have toner painted, dyeing painted, the painted three kinds of methods of Masterbatch.Directly toner is painted very simple, but has shortcomings such as color dot, aberration, production environment pollution.Dyeing granulation coloring effect is good than toner, but cost height and material can descend to some extent through heat treatment performance.The employing Masterbatch is painted, and the pigment process is pre-dispersed, and is evenly dispersed in the vector resin, and it is low to have improved dispersing of pigments and coloration efficiency and cost widely, environmentally safe.
But coloring plastic is many because of the color of kind, and different materials is not quite similar to the requirement of Masterbatch.The Masterbatch that so just causes same manufacturer to use is various in style, and the material of a plurality of parts on a product just needs to use a plurality of special color master batch not simultaneously especially.Like this to the monitoring of quality product, warehousing management buying etc. all link higher requirement is all arranged, thereby cause the increase of the production cost of manufacturer, fraction defective also to raise greatly.
Under such market background, a kind of general Masterbatch of high density has just appearred on the market.The characteristics of general Masterbatch are that same Masterbatch can use in multiple plastics, thereby have remedied the deficiency of special color master batch, and its addition is few
(being generally 1%), thus favor in the painted market that extensively is subjected to low cost.But along with plastics industry constantly develops, various engineering plastic applications scope constantly enlarges, existing general Masterbatch and preparation technology thereof can not satisfy the demand of plastics at aspects such as physical strength and dispersivenesses, main because existing general Masterbatch bad dispersibility, concentration is low, and its carrier mostly is polyethylene, though with polyethylene, polyacrylic consistency is good, but with acrylonitrile-butadiene-styrene copolymer (ABS), polystyrene (PS), the consistency of high-impact polystyrene (HIPS) is poor, so when the general Masterbatch that with the polyethylene is carrier added in the above-mentioned materials, peeling very easily appearred in material, layering, degradation phenomenon under the impact property.Particularly require highly when product whiteness, surface gloss, as white domestic appliances etc., along with the increase of existing general Masterbatch addition, then above-mentioned phenomenon can be more serious, directly has influence on the quality of the finished product.
Summary of the invention
The technical problem to be solved in the present invention is to provide the universal white master batch that a kind of dispersiveness is high, shock-resistant, concentration is high, it is painted that this Masterbatch can be used for polyethylene (PE), polypropylene (PP), polystyrene (PS), high-impact polystyrene (HIPS), acrylonitrile-butadiene-styrene copolymer five big general-purpose plastics such as (ABS), can overcome degradation shortcoming under peeling that the product that uses the traditional common Masterbatch easily produces, layering, the impact property.
Another technical problem that the present invention solves provides a kind of preparation method of above-mentioned general Masterbatch.
Universal white master batch of the present invention is made up of the component of following weight percentage: vector resin 15~20%, pigment 40~80%, dispersion agent 5~10%, processing aid 0~5%, thermo-stabilizer 0~2%, weighting agent 0~40%.
Above-mentioned vector resin is one or both the mixture in polyethylene-ethylene butene-styrol copolymer and the ethylene vinyl acetate.These polymkeric substance all have good consistency as vector resin and polyethylene (PE), polypropylene (PP), polystyrene (PS), high-impact polystyrene (HIPS), acrylonitrile-butadiene-styrene copolymer (ABS) etc.; Because of its molecule has fabulous kindliness, thereby adding is the general Masterbatch of carrier with this polymkeric substance, the impact property of product can not significantly decrease and can play the effect toughness reinforcing to body material on the contrary, and the processing characteristics of this vector resin is good, can improve the interpolation content of pigment greatly.
Above-mentioned pigment is one or both the mixture in Rutile type Titanium Dioxide or the anatase thpe white powder.Titanium dioxide has fabulous light stability, specific refractory power height, opacifying property is good and tinctorial strength is high has pure white advantages such as color and luster, is applied to product and particularly can gives performances such as the outward appearance of product grace and shading in the white domestic appliances.
Above-mentioned dispersion agent is one or both the mixture in polyethylene wax, oxidized polyethlene wax or three kinds of materials of ethylene-vinyl acetate copolymer wax.The preferential fusion and be coated on surface of pigments in the course of processing of these low-molecular-weight components can be played the lubrication that promotes dispersing of pigments and add man-hour.
Above-mentioned processing aid is one or both the mixture in stearate or the ethylene bis stearamide.As Zinic stearas.This processing aid can play lubrication, reduces the skin friction force of material and barrel, mould, increases the surface gloss of product and the problem that solves the product stripping difficulty.
Above-mentioned thermo-stabilizer is a kind of in phenol antioxidant or the phosphorous acid esters.Phenolic antioxidant is as BHT, 1010,1076; Phosphorous acid esters are as 168.The adding of thermo-stabilizer can prevent the degraded of resin in the Masterbatch course of processing and the jaundice of pigment effectively, thereby reaches the stability that keeps the Masterbatch color.
Above-mentioned filler is one or more the mixture in lime carbonate, talcum powder or the wollastonite.Filler can reduce cost and prevent the thermal contraction of product effectively, keeps the dimensional stability of product.
The preparation method of universal white master batch of the present invention is: each component is prepared burden in proportion, in mixing machine, carry out low speed pre-mixing 0~10min, and then high-speed mixing 5~25min, adopt the twin screw extruder melt blending to extrude, temperature is controlled at 190~220 ℃, rotating speed is within 80~400r/min, is uniformly dispersed in vector resin by the shearing of screw rod, the mixing pigment that makes, and carries out granulation then, drying obtains universal white master batch of the present invention.
Remarkable advantage of the present invention and beneficial effect: the present invention adopts the mixture of polyethylene-ethylene butene-styrol copolymer and ethylene vinyl acetate to replace polyethylene of the prior art and does carrier, the Masterbatch of preparation have high dispersive, shock-resistant, concentration is high and the advantage of the highly versatile in different materials, has avoided degradation phenomenon under peeling that material in use is prone to, layering, the impact property.
Embodiment
Below by specific embodiment the present invention is further described:
Embodiment 1
At normal temperatures and pressures, the little foaming universal white master batch of preparation 100kg, the weight of each component is: polyethylene-ethylene butene-styrol copolymer 13kg, ethylene vinyl acetate 3.5kg, Rutile type Titanium Dioxide 74kg, polyethylene wax 7.5kg, Zinic stearas 1.2kg, ethylene bis stearamide 0.5kg, phenol antioxidant 10100.3kg, after each component prepared burden in proportion, earlier with each component low speed pre-mixing in mixing machine (the pre-mixing process of industry routine) 5min, and then high-speed mixing (mixing process of industry routine) 15min, at last well-mixed material is adopted melt blending in the twin screw extruder, temperature is controlled at 200 ℃, and screw speed is 200r/min, shearing by screw rod, the mixing pigment that makes is uniformly dispersed in vector resin, carries out granulation then, dry, operations such as packing make Masterbatch of the present invention.
Embodiment 2
At normal temperatures and pressures, preparation 100kg foaming high dispersive, shock-resistant, the high density universal white master batch, the weight of each component is: polyethylene-ethylene butene-styrol copolymer 14kg, alkene acetate ethylene copolymer 3.5kg, titanium type titanium dioxide 48kg, polyethylene wax 7.5kg, Zinic stearas 1.2kg, ethylene bis stearamide 0.5kg, phenol antioxidant 10100.3kg, lime carbonate 25kg, after each component prepared burden in proportion, elder generation is with each component low speed pre-mixing 5min in mixing machine, and then high-speed mixing 20min, at last well-mixed material is adopted the twin screw extruder melt blending, temperature is controlled at 210 ℃, screw speed is 200r/min, by the shearing of screw rod, the mixing pigment that makes is uniformly dispersed in vector resin, carries out granulation then, dry, operations such as packing make Masterbatch of the present invention.
In order to contrast the advantage of the present invention and prior art, compare experiment according to Comparative Examples 1-2 prescription, the preparation method of the Comparative Examples 1-2 preparation method with example 1-2 respectively is identical.
Comparative example 1:
New LDPE (film grade) 16.5kg, Rutile type Titanium Dioxide 74kg, polyethylene wax 7.5kg, Zinic stearas 1.2kg, ethylene bis stearamide 0.5kg, phenols thermo-stabilizer 0.3kg..
Comparative example 2:
New LDPE (film grade) 17.5kg, anatase thpe white powder 48kg, polyethylene wax 7.5kg, Zinic stearas 1.2kg, ethylene bis stearamide 0.5kg, phenols thermo-stabilizer 0.3kg, lime carbonate 25kg.
Example and the prepared Masterbatch of Comparative Examples are added 4phr injection moulding colour table and impact specimen respectively in polyethylene (PE), polypropylene (PP), polystyrene (PS), high-impact polystyrene (HIPS), acrylonitrile-butadiene-styrene copolymer (ABS), concrete comparative result as table 1 to shown in the table 5, this has proved absolutely the versatility of general Masterbatch of the present invention on five big general-purpose plastics, and can obviously overcome degradation problem under existing general look female easily generation flow liner, peeling, layering, the impact property.
Table 1: coloring effect and impact property are relatively in polyethylene (PE)
Annotate: the simple beam impact strength of PE is 10.25kJ/m under the same terms
2
Table 2: coloring effect and impact property are relatively in polypropylene (PP)
Annotate: the simple beam impact strength of PP is 12.18kJ/m under the same terms
2
Table 3: coloring effect in polystyrene (PS) and impact property are relatively
Annotate: the simply supported beam notched Izod impact strength of PS is 4.21kJ/m under the same terms
2
Table 4: coloring effect in high-impact polystyrene (HIPS) and impact property are relatively
Annotate: the simply supported beam notched Izod impact strength of HIPS is 13.81kJ/m under the same terms
2
Table 5: coloring effect and shock strength in acrylic nitrile-butadiene-ethylene-styrene copolymer (ABS)
Annotate: the simply supported beam notched Izod impact strength of ABS is 29.56kJ/m under the same terms
2
The above embodiment of the present invention is can not be used to limit the present invention to explanation of the present invention, and implication suitable with claims of the present invention and any change in the scope all should be thought to be included in the scope of claims.
Claims (2)
1. a universal white master batch is made up of the component of following weight percentage: vector resin 15~20%, pigment 40~80%, dispersion agent 5~10%, processing aid 0~5%, thermo-stabilizer 0~2%, weighting agent 0~40%; Described vector resin is one or both the mixture in polyethylene-ethylene butene-styrol copolymer or the ethylene vinyl acetate; Described pigment is one or both the mixture in Rutile type Titanium Dioxide or the anatase thpe white powder; Described dispersion agent is one or both the mixture in polyethylene wax, oxidized polyethlene wax or three kinds of materials of ethylene-vinyl acetate copolymer wax; Described processing aid is one or both the mixture in stearate or the ethylene bis stearamide; Described thermo-stabilizer is a kind of in phenols or the phosphorous acid esters; Described weighting agent is one or more the mixture in lime carbonate, talcum powder or the wollastonite.
2. the preparation method of the described universal white master batch of claim 1, it is characterized in that: each component is prepared burden in proportion, in mixing machine, carry out low speed pre-mixing 0~10min, and then high-speed mixing 5~25min, adopt the twin screw extruder melt blending, temperature is controlled at 190~220 ℃, and screw speed is 80~400r/min, shearing by screw rod, the mixing pigment that makes disperse in vector resin equably, and then carry out granulation, drying, packing and make Masterbatch of the present invention.
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CNA2008101221222A CN101392078A (en) | 2008-10-28 | 2008-10-28 | Universal white master batch and preparation method thereof |
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Cited By (28)
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CN102079828A (en) * | 2010-12-15 | 2011-06-01 | 上海大学 | Preparation method of high-content superfine inorganic powder master batch for filling plastic |
CN102093624A (en) * | 2010-11-29 | 2011-06-15 | 山东鲁燕色母粒有限公司 | Method for preparing color master batch for ethylene vinyl acetate (EVA) shoe material |
CN102250399A (en) * | 2011-06-01 | 2011-11-23 | 广州市波斯塑胶颜料有限公司 | Polyolefin masterbatch and preparation method thereof |
CN102336965A (en) * | 2011-07-23 | 2012-02-01 | 佛山市衡龙科技有限公司 | Polypropylene (PP) spun-bonded nonwoven fabric black master batch and preparation process thereof |
CN102336949A (en) * | 2011-07-23 | 2012-02-01 | 佛山市衡龙科技有限公司 | PP (Polypropylene) spun-bonded non-woven fabric white master batch and preparation process thereof |
CN102336962A (en) * | 2011-07-23 | 2012-02-01 | 佛山市衡龙科技有限公司 | PP (Polypropylene) spun-bonded non-woven fabric red master batch and preparation process thereof |
CN102367320A (en) * | 2011-06-24 | 2012-03-07 | 深圳市科聚新材料有限公司 | General white master batch and its preparation method |
CN102516636A (en) * | 2011-12-20 | 2012-06-27 | 南华大学 | Antimicrobial anti-aging color master batch for polyethylene plastic table and chair and preparation method |
CN102649849A (en) * | 2011-11-21 | 2012-08-29 | 上海彩艳实业有限公司 | Color master batch for colorizing medical composite non-woven fabric melt-blown layer and preparation method thereof |
CN102653610A (en) * | 2011-11-21 | 2012-09-05 | 上海彩艳实业有限公司 | Master batch for coloring medical composite non-woven fabric spunbond layer and preparation method thereof |
CN103131143A (en) * | 2013-01-31 | 2013-06-05 | 杜县南 | Smooth atomization-preventing polyethylene terephthalate (PET) color masterbatch and preparation method thereof |
CN103172939A (en) * | 2013-02-07 | 2013-06-26 | 胡君 | Macromolecule color masterbatch and preparation method thereof |
CN103172985A (en) * | 2013-02-07 | 2013-06-26 | 胡君 | Dehumidifying colorless PET (polyethylene Terephthalate) color master batch |
CN103788469A (en) * | 2014-01-28 | 2014-05-14 | 庞国栋 | Method for preparing pre-dispersing pigment by using ethylene-vinyl acetate copolymer wax as dehydrating agent |
CN104761858A (en) * | 2015-03-19 | 2015-07-08 | 宁波色母粒有限公司 | Solid-color PC color master batch with toughening effect, and preparation method thereof |
CN105131501A (en) * | 2015-09-06 | 2015-12-09 | 贵州省材料产业技术研究院 | Foaming master batch for ABS microcellular foaming material and preparation method thereof |
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CN102079828B (en) * | 2010-12-15 | 2013-06-05 | 上海大学 | Preparation method of high-content superfine inorganic powder master batch for filling plastic |
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CN102653610A (en) * | 2011-11-21 | 2012-09-05 | 上海彩艳实业有限公司 | Master batch for coloring medical composite non-woven fabric spunbond layer and preparation method thereof |
CN102516636B (en) * | 2011-12-20 | 2013-04-10 | 南华大学 | Antimicrobial anti-aging color master batch for polyethylene plastic table and chair and preparation method |
CN102516636A (en) * | 2011-12-20 | 2012-06-27 | 南华大学 | Antimicrobial anti-aging color master batch for polyethylene plastic table and chair and preparation method |
CN103131143A (en) * | 2013-01-31 | 2013-06-05 | 杜县南 | Smooth atomization-preventing polyethylene terephthalate (PET) color masterbatch and preparation method thereof |
CN103172939A (en) * | 2013-02-07 | 2013-06-26 | 胡君 | Macromolecule color masterbatch and preparation method thereof |
CN103172985A (en) * | 2013-02-07 | 2013-06-26 | 胡君 | Dehumidifying colorless PET (polyethylene Terephthalate) color master batch |
CN103788469A (en) * | 2014-01-28 | 2014-05-14 | 庞国栋 | Method for preparing pre-dispersing pigment by using ethylene-vinyl acetate copolymer wax as dehydrating agent |
CN104761858A (en) * | 2015-03-19 | 2015-07-08 | 宁波色母粒有限公司 | Solid-color PC color master batch with toughening effect, and preparation method thereof |
CN105131501B (en) * | 2015-09-06 | 2017-11-28 | 贵州省材料产业技术研究院 | A kind of foaming master batch for ABS microcellular foam materials and preparation method thereof |
CN105131501A (en) * | 2015-09-06 | 2015-12-09 | 贵州省材料产业技术研究院 | Foaming master batch for ABS microcellular foaming material and preparation method thereof |
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