Summary of the invention
In order to alleviate the deficiencies in the prior art and defective, the object of the present invention is to provide a kind of motor car engine wire harness backplate and manufacture method thereof, the motor car engine wire harness backplate product when moulding that the invention solves injection moulding is prone to and draws physicals defectives such as white, fracture, poor toughness, intensity be low, while this Shooting Technique stability, the products obtained therefrom steady quality, improve production efficiency, reduced production cost.
The present invention adopts following technical scheme to achieve these goals:
Motor car engine wire harness backplate is characterized in that its constitutive material comprises composition A and composition B, described composition A: polypropylene 75-85 part and elastomerics SBS 15-25 part; Composition B: glass fibre 45-55 part, polyamide resin 5-10 part, breeze 5-15 part, nano-calcium carbonate 15-25 part, silane coupling agent 3-5 part, tetrafluoroethylene 5-15 part, polyethylene wax 5-10 part, barium oxide 3-5 part, sodium stearate 3-8 part, stalk ashes 3-5 part and kaolin 2-5 part.
The manufacture method of described motor car engine wire harness backplate is characterized in that may further comprise the steps:
(1) will carry out drying treatment behind polypropylene and the elastomerics SBS raw material ratio, drying temperature is 80-100 ℃, and be 1-2 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(2) weight part by composition B raw material takes by weighing each raw material, carries out drying treatment, and drying temperature is 120-150 ℃, and be 3-5 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(3) two groups of drying is good starting material join in the injection moulding machine;
(4) temperature of injection moulding machine heating zone is set: first section 225 ± 5 ℃, second section 220 ± 5 ℃, the 3rd section 215 ± 5 ℃, the 4th section 210 ± 5 ℃, the 5th section 205 ± 5 ℃;
(5) injection moulding section molding technique parameter:
The middle pressure of a, first section employing 65-75Mpa, the high speed speed injection of 85-95m/s, be 1.0-1.5 second inject time, injection glue amount is to the 78-80% of product;
The middle pressure of b, second section employing 60-70Mpa, the high-speed injection of 80-90m/s, be 0.5-1.0 second inject time, injection glue amount is to 100% of the product mouth of a river;
(6) moulding, depanning.
Beneficial effect of the present invention:
The motor car engine wire harness backplate product when moulding that the invention solves injection moulding is prone to and draws physicals defectives such as white, fracture, poor toughness, intensity be low, while this Shooting Technique stability, the products obtained therefrom steady quality has improved production efficiency, has reduced production cost.
Embodiment
Embodiment 1: motor car engine wire harness backplate, its constitutive material comprise composition A and composition B, described composition A: 15 parts of 75 parts of polypropylene and elastomerics SBS; Composition B: 2 parts of 45 parts in glass fibre, 5 parts of polyamide resins, 5 parts of breezes, 15 parts of nano-calcium carbonates, 3 parts of silane coupling agents, 5 parts of tetrafluoroethylene, 5 parts of polyethylene waxs, 3 parts in barium oxide, 3 parts of sodium stearate, 3 parts in stalk ashes and kaolin.
The manufacture method of motor car engine wire harness backplate may further comprise the steps:
(1) will carry out drying treatment behind polypropylene and the elastomerics SBS raw material ratio, drying temperature is 80-100 ℃, and be 1-2 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(2) weight part by composition B raw material takes by weighing each raw material, carries out drying treatment, and drying temperature is 120-150 ℃, and be 3-5 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(3) two groups of drying is good starting material join in the injection moulding machine;
(4) temperature of injection moulding machine heating zone is set: first section 225 ± 5 ℃, second section 220 ± 5 ℃, the 3rd section 215 ± 5 ℃, the 4th section 210 ± 5 ℃, the 5th section 205 ± 5 ℃;
(5) injection moulding section molding technique parameter:
The middle pressure of a, first section employing 65-75Mpa, the high speed speed injection of 85-95m/s, be 1.0-1.5 second inject time, injection glue amount is to the 78-80% of product;
The middle pressure of b, second section employing 60-70Mpa, the high-speed injection of 80-90m/s, be 0.5-1.0 second inject time, injection glue amount is to 100% of the product mouth of a river;
(6) moulding, depanning.
Embodiment 2: motor car engine wire harness backplate, its constitutive material comprise composition A and composition B, described composition A: 25 parts of 85 parts of polypropylene and elastomerics SBS; Composition B: 5 parts of 55 parts in glass fibre, 10 parts of polyamide resins, 15 parts of breezes, 25 parts of nano-calcium carbonates, 5 parts of silane coupling agents, 15 parts of tetrafluoroethylene, 10 parts of polyethylene waxs, 5 parts in barium oxide, 8 parts of sodium stearate, 5 parts in stalk ashes and kaolin.
The manufacture method of motor car engine wire harness backplate may further comprise the steps:
(1) will carry out drying treatment behind polypropylene and the elastomerics SBS raw material ratio, drying temperature is 80-100 ℃, and be 1-2 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(2) weight part by composition B raw material takes by weighing each raw material, carries out drying treatment, and drying temperature is 120-150 ℃, and be 3-5 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(3) two groups of drying is good starting material join in the injection moulding machine;
(4) temperature of injection moulding machine heating zone is set: first section 225 ± 5 ℃, second section 220 ± 5 ℃, the 3rd section 215 ± 5 ℃, the 4th section 210 ± 5 ℃, the 5th section 205 ± 5 ℃;
(5) injection moulding section molding technique parameter:
The middle pressure of a, first section employing 65-75Mpa, the high speed speed injection of 85-95m/s, be 1.0-1.5 second inject time, injection glue amount is to the 78-80% of product;
The middle pressure of b, second section employing 60-70Mpa, the high-speed injection of 80-90m/s, be 0.5-1.0 second inject time, injection glue amount is to 100% of the product mouth of a river;
(6) moulding, depanning.
The Performance Detection of the motor car engine wire harness backplate that the present invention makes: