CN102516645B - Automotive engine harness guard plate and manufacturing method thereof - Google Patents

Automotive engine harness guard plate and manufacturing method thereof Download PDF

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Publication number
CN102516645B
CN102516645B CN 201110374642 CN201110374642A CN102516645B CN 102516645 B CN102516645 B CN 102516645B CN 201110374642 CN201110374642 CN 201110374642 CN 201110374642 A CN201110374642 A CN 201110374642A CN 102516645 B CN102516645 B CN 102516645B
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China
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injection molding
composition
parts
guard plate
automotive engine
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Expired - Fee Related
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CN 201110374642
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CN102516645A (en
Inventor
吴康希
仇珍芳
章云
金川人
邵登
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Anhui Yiwanfeng Electric Appliance Co Ltd
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Anhui Yiwanfeng Electric Appliance Co Ltd
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Abstract

The invention discloses an automotive engine harness guard plate and a manufacturing method thereof. The method mainly comprises the following steps of: adding dried and proportioned raw materials into a heated injection molding machine, setting injection pressure, speed, time and glue quantity of different stages of the injection molding machine, setting final protective pressure and protective pressure speed to achieve an optimal injection molding technology, and thus obtaining a final qualified product. The method overcomes the physical property defects of deformation, breakage, poor toughness and the like when the automotive engine harness guard plate is formed by injection molding; and the injection molding technology has stability, the obtained product is stable in quality, the production efficiency is improved, and the production cost is reduced.

Description

A kind of motor car engine wire harness backplate and manufacture method thereof
Background technology
The present invention relates to a kind of motor car engine wire harness backplate and manufacture method thereof, belong to machinery manufacturing technology field.
Background technology
Traditional automotive wire bundle is fixed by snap on vehicle body, produces interference for avoiding wire harness to contact with other component, need carry out strict control for the size of wire harness.This mode causes the skew of wire harness easily, beam size is wayward, the short partially situation of size may appear, thereby have influence on the assembling of wire harness, under the situation of assembling by force, the tensile stress that produces on the wire harness is bigger, and wire harness damages easily, have influence on the performance of automobile, when serious even influence driving safety.
Summary of the invention
In order to alleviate the deficiencies in the prior art and defective, the object of the present invention is to provide a kind of motor car engine wire harness backplate and manufacture method thereof, the motor car engine wire harness backplate product when moulding that the invention solves injection moulding is prone to and draws physicals defectives such as white, fracture, poor toughness, intensity be low, while this Shooting Technique stability, the products obtained therefrom steady quality, improve production efficiency, reduced production cost.
The present invention adopts following technical scheme to achieve these goals:
Motor car engine wire harness backplate is characterized in that its constitutive material comprises composition A and composition B, described composition A: polypropylene 75-85 part and elastomerics SBS 15-25 part; Composition B: glass fibre 45-55 part, polyamide resin 5-10 part, breeze 5-15 part, nano-calcium carbonate 15-25 part, silane coupling agent 3-5 part, tetrafluoroethylene 5-15 part, polyethylene wax 5-10 part, barium oxide 3-5 part, sodium stearate 3-8 part, stalk ashes 3-5 part and kaolin 2-5 part.
The manufacture method of described motor car engine wire harness backplate is characterized in that may further comprise the steps:
(1) will carry out drying treatment behind polypropylene and the elastomerics SBS raw material ratio, drying temperature is 80-100 ℃, and be 1-2 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(2) weight part by composition B raw material takes by weighing each raw material, carries out drying treatment, and drying temperature is 120-150 ℃, and be 3-5 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(3) two groups of drying is good starting material join in the injection moulding machine;
(4) temperature of injection moulding machine heating zone is set: first section 225 ± 5 ℃, second section 220 ± 5 ℃, the 3rd section 215 ± 5 ℃, the 4th section 210 ± 5 ℃, the 5th section 205 ± 5 ℃;
(5) injection moulding section molding technique parameter:
The middle pressure of a, first section employing 65-75Mpa, the high speed speed injection of 85-95m/s, be 1.0-1.5 second inject time, injection glue amount is to the 78-80% of product;
The middle pressure of b, second section employing 60-70Mpa, the high-speed injection of 80-90m/s, be 0.5-1.0 second inject time, injection glue amount is to 100% of the product mouth of a river;
(6) moulding, depanning.
Beneficial effect of the present invention:
The motor car engine wire harness backplate product when moulding that the invention solves injection moulding is prone to and draws physicals defectives such as white, fracture, poor toughness, intensity be low, while this Shooting Technique stability, the products obtained therefrom steady quality has improved production efficiency, has reduced production cost.
Embodiment
Embodiment 1: motor car engine wire harness backplate, its constitutive material comprise composition A and composition B, described composition A: 15 parts of 75 parts of polypropylene and elastomerics SBS; Composition B: 2 parts of 45 parts in glass fibre, 5 parts of polyamide resins, 5 parts of breezes, 15 parts of nano-calcium carbonates, 3 parts of silane coupling agents, 5 parts of tetrafluoroethylene, 5 parts of polyethylene waxs, 3 parts in barium oxide, 3 parts of sodium stearate, 3 parts in stalk ashes and kaolin.
The manufacture method of motor car engine wire harness backplate may further comprise the steps:
(1) will carry out drying treatment behind polypropylene and the elastomerics SBS raw material ratio, drying temperature is 80-100 ℃, and be 1-2 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(2) weight part by composition B raw material takes by weighing each raw material, carries out drying treatment, and drying temperature is 120-150 ℃, and be 3-5 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(3) two groups of drying is good starting material join in the injection moulding machine;
(4) temperature of injection moulding machine heating zone is set: first section 225 ± 5 ℃, second section 220 ± 5 ℃, the 3rd section 215 ± 5 ℃, the 4th section 210 ± 5 ℃, the 5th section 205 ± 5 ℃;
(5) injection moulding section molding technique parameter:
The middle pressure of a, first section employing 65-75Mpa, the high speed speed injection of 85-95m/s, be 1.0-1.5 second inject time, injection glue amount is to the 78-80% of product;
The middle pressure of b, second section employing 60-70Mpa, the high-speed injection of 80-90m/s, be 0.5-1.0 second inject time, injection glue amount is to 100% of the product mouth of a river;
(6) moulding, depanning.
Embodiment 2: motor car engine wire harness backplate, its constitutive material comprise composition A and composition B, described composition A: 25 parts of 85 parts of polypropylene and elastomerics SBS; Composition B: 5 parts of 55 parts in glass fibre, 10 parts of polyamide resins, 15 parts of breezes, 25 parts of nano-calcium carbonates, 5 parts of silane coupling agents, 15 parts of tetrafluoroethylene, 10 parts of polyethylene waxs, 5 parts in barium oxide, 8 parts of sodium stearate, 5 parts in stalk ashes and kaolin.
The manufacture method of motor car engine wire harness backplate may further comprise the steps:
(1) will carry out drying treatment behind polypropylene and the elastomerics SBS raw material ratio, drying temperature is 80-100 ℃, and be 1-2 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(2) weight part by composition B raw material takes by weighing each raw material, carries out drying treatment, and drying temperature is 120-150 ℃, and be 3-5 hour time of drying, mixes, and adds dryer, dries 24-28h down at 140-160 ℃;
(3) two groups of drying is good starting material join in the injection moulding machine;
(4) temperature of injection moulding machine heating zone is set: first section 225 ± 5 ℃, second section 220 ± 5 ℃, the 3rd section 215 ± 5 ℃, the 4th section 210 ± 5 ℃, the 5th section 205 ± 5 ℃;
(5) injection moulding section molding technique parameter:
The middle pressure of a, first section employing 65-75Mpa, the high speed speed injection of 85-95m/s, be 1.0-1.5 second inject time, injection glue amount is to the 78-80% of product;
The middle pressure of b, second section employing 60-70Mpa, the high-speed injection of 80-90m/s, be 0.5-1.0 second inject time, injection glue amount is to 100% of the product mouth of a river;
(6) moulding, depanning.
The Performance Detection of the motor car engine wire harness backplate that the present invention makes:
Figure BDA0000111210240000031
Figure BDA0000111210240000041

Claims (1)

1. a motor car engine wire harness backplate is characterized in that its constitutive material comprises composition A and composition B, described composition A: polypropylene 75-85 part and elastomerics SBS 15-25 part; Composition B: glass fibre 45-55 part, polyamide resin 5-10 part, breeze 5-15 part, nano-calcium carbonate 15-25 part, silane coupling agent 3-5 part, tetrafluoroethylene 5-15 part, polyethylene wax 5-10 part, barium oxide 3-5 part, sodium stearate 3-8 part, stalk ashes 3-5 part and kaolin 2-5 part.
CN 201110374642 2011-11-23 2011-11-23 Automotive engine harness guard plate and manufacturing method thereof Expired - Fee Related CN102516645B (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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CN102516645B true CN102516645B (en) 2013-07-24

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Publication number Priority date Publication date Assignee Title
CN102993712B (en) * 2012-08-17 2015-04-22 安徽凯迪电气有限公司 Buckle for foot pad of automobile and manufacture method thereof
CN102993721B (en) * 2012-08-17 2015-03-25 安徽凯迪电气有限公司 Cover plate of central electric box of automobile and manufacture method of cover plate
CN103102678B (en) * 2012-11-13 2015-01-28 铜陵兴怡金属材料有限公司 Capacitor film with nylon PA6 as base body and preparation method thereof
CN109456536A (en) * 2018-11-16 2019-03-12 蓬溪方誉科技有限公司 For manufacturing the masterbatch and its production method of modified plastics

Citations (1)

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Publication number Priority date Publication date Assignee Title
CN101654564A (en) * 2008-08-23 2010-02-24 比亚迪股份有限公司 Plastic composition and surface selective metallization process thereof

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US7569653B2 (en) * 2006-02-01 2009-08-04 Momentive Performance Materials Inc. Sealant composition having reduced permeability to gas

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101654564A (en) * 2008-08-23 2010-02-24 比亚迪股份有限公司 Plastic composition and surface selective metallization process thereof

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Application publication date: 20120627

Assignee: Wuhu Excellence Wire Harness System Co., Ltd.

Assignor: Anhui Appropriate Wanfeng Electric Appliance Co.,Ltd.

Contract record no.: 2014340000028

Denomination of invention: Automotive engine harness guard plate and manufacturing method thereof

Granted publication date: 20130724

License type: Exclusive License

Record date: 20140306

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130724

Termination date: 20151123