CN102514940B - Cable disc structure and manufacturing method thereof - Google Patents
Cable disc structure and manufacturing method thereof Download PDFInfo
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- CN102514940B CN102514940B CN201110426733.8A CN201110426733A CN102514940B CN 102514940 B CN102514940 B CN 102514940B CN 201110426733 A CN201110426733 A CN 201110426733A CN 102514940 B CN102514940 B CN 102514940B
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- nail
- cable wire
- pipe box
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- injection molding
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Abstract
The invention discloses a cable disc structure, which comprises a steel cable and feeding discs. The feeding discs are fixed on the steel cable at the same interval through injection molding, and a nail is arranged in each feeding disc and penetrates through the steel cable. The invention further discloses a manufacturing method of the cable disc structure, which includes: preparing an injection molding machine which is provided with a punching workstation for punching the nails to penetrate through the steel cable and an injection molding workstation for molding the feeding discs in an injection manner, setting holes for holding the nails and a groove for holding the steel cable on a mold, enabling one nail to penetrate through the steel cable, forming the feeding discs wrapping the nails in an integrated injection molding manner and circulating the above steps to complete manufacturing of an integral cable disc. The cable disc structure has the advantages of simple structure, high bearing tension, long service life, simplicity and convenience in manufacturing process and high production efficiency.
Description
Technical field
The present invention relates to technical field of pipeline transport, especially a kind of for the rope dish structure in pipeline transportation and manufacture method thereof.
Background technology
Pipeline transportation is used widely in every profession and trade, and some liquid object, gaseous state thing, solid can adopt pipeline transportation technology to transport.
At present, for solid mainly Powdered and granular solid, as feed etc.The structure of usual employing comprises close cycle pipeline and plays the rope dish structure of translocation, the disk that rope dish structure comprises delivery chain and is equidistantly fixed on delivery chain, close cycle pipeline being provided with inlet point and the discharging opening cycle rotation by delivery chain, transporting to feed opening by needing the solid of transport from inlet point.So can realize automatic feeding and automatically control, being conducive to raising the efficiency and reducing labour intensity; But it is cumbersome to adopt above-mentioned rope dish structure to manufacture, the complex manufacturing technology of delivery chain bothers and breaks than being easier to, disk is equidistantly fixedly installed (as injection moulding) also cumbersome on delivery chain, and the pulling force that can bear when entirety uses is less, service life is short.And the in use easily slippage of injection moulding rear disk, as long as there is a disk slippage, whole piece delivery chain is just scrapped,
Summary of the invention
The object of the invention is to the deficiency overcoming above-mentioned prior art, provide a kind of structure simple, bear that pulling force is large, long service life and easily manufactured rope dish structure and manufacture method thereof.
The present invention solves the problems of the technologies described above adopted technical scheme:
A kind of rope dish structure, it is characterized in that: this rope dish structure comprises cable wire and feeding disk, and feeding disk is equidistantly fixed on cable wire by injection molding manner, in each feeding disk, be also provided with a nail, nail is through cable wire.
The stub end of described nail is also provided with one section of pipe box.
The cross-sectional diameter of described cable wire is 1/3rd of nail length, and the length of described pipe box is 1/3rd of nail length.
The manufacture method of described rope dish structure, is characterized in that: comprise the following steps:
1) injection machine is prepared, injection machine is provided with one nail punch was punctured the impact station of cable wire and the injection molding station of an injection moulding feeding disk, mould is provided with the position, hole of placing nail and the slot of placing cable wire in advance, and makes the line of centers of position, hole and the central axis of slot;
2) nail being installed with one section of pipe box near stub end is placed on the position, hole on mould, and the tip making nail upward, is placed on by cable wire on the slot of mould;
3) open injection machine, when operating first, allow nail be punched through cable wire during matched moulds, be namely fixed on cable wire; Die sinking, completes the step of a nail through cable wire;
4) when second time operates, the nail position being installed with the cable wire of nail is moved to the injection molding station place of feeding disk, another nail being installed with one section of pipe box near stub end is placed on the position, hole on mould, and the tip making nail upward, is placed on by cable wire on the slot of mould simultaneously;
5) again start injection machine, matched moulds, the feeding disk of injection moulding parcel nail, allows another nail be punched through cable wire simultaneously;
6) die sinking, completes the integrated injection molding of the feeding disk of a parcel nail and nail step through cable wire;
7) mobile cable wire, repeats the manufacture that step 4-6 completes whole piece rope dish.
Match with the external diameter of described pipe box in the aperture of described mould being placed the position, hole of nail.
Further improve is the injection molding cavity that position, the hole place of placing nail on described mould is provided with for pipe box described in injection moulding.
The invention has the beneficial effects as follows: by embedding after nail injection moulding feeding disk again on cable wire, feeding disk like this not easily slippage, can bear pulling force large.By arranging pipe box, nail can be made to be easy to location, to improve processing and manufacturing efficiency, also can make through two lateral extents exposed after cable wire equal, uniform force when the feeding disk after injection moulding is worked, more firmly.
Accompanying drawing explanation
Fig. 1 is the structure cutaway view of rope dish structure of the present invention;
Fig. 2 is the enlarged drawing at A place in Fig. 1.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is done and further describes in detail.
As shown in Figure 1, 2, a kind of rope dish structure, comprises cable wire 1 and feeding disk 2, and feeding disk 2 is equidistantly fixed on cable wire 1 by injection molding manner, and the spacing between the number of feeding disk and two feeding disks is arranged according to actual needs.In each feeding disk 2, be also provided with a nail 3, nail 3 is through cable wire 1.The stub end of nail 3 preferably establishes a pipe box 4, and the cross-sectional diameter of cable wire 1 is 1/3rd of nail 3 length, and the length of pipe box 4 is 1/3rd of nail 3 length.By arranging pipe box 4, nail 3 can be made to be easy to location, also can to ensure through two lateral extents exposed after cable wire 1 equal, uniform force when the feeding disk 2 after injection moulding is worked, more firmly.
A manufacture method for above-mentioned rope dish structure, is characterized in that: comprise the following steps:
1) injection machine is prepared, injection machine is provided with one nail punch was punctured the impact station of cable wire and the injection molding station of an injection moulding feeding disk, mould is provided with the position, hole of placing nail and the slot of placing cable wire in advance, and makes the line of centers of position, hole and the central axis of slot;
2) nail being installed with one section of pipe box near stub end is placed on the position, hole on mould, and the tip making nail upward, is placed on by cable wire on the slot of mould;
3) open injection machine, when operating first, allow nail be punched through cable wire during matched moulds, be namely fixed on cable wire; Die sinking, completes the step of a nail through cable wire;
4) when second time operates, the nail position being installed with the cable wire of nail is moved to the injection molding station place of feeding disk, another nail being installed with one section of pipe box near stub end is placed on the position, hole on mould, and the tip making nail upward, is placed on by cable wire on the slot of mould simultaneously;
5) again start injection machine, matched moulds, the feeding disk of injection moulding parcel nail, allows another nail be punched through cable wire simultaneously;
6) die sinking, completes the integrated injection molding of the feeding disk of a parcel nail and nail step through cable wire;
7) mobile cable wire, repeats the manufacture that step 4-6 completes whole piece rope dish.
Nail is put into position, hole again through after pipe box, and nail like this can not swing at Kong Weizhong, is conducive to nail center through cable wire, avoids because nail skew certain angle is through cable wire, impact effect; The pipe box arranged also plays spacing.
Described particular manufacturing craft also can being arranged the injection molding cavity for pipe box described in injection moulding, saving the particular manufacturing craft for manufacturing injection moulding pipe box.In the present embodiment, nail uses steel nail.
Finally should be noted that; above content is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; the simple modification that those of ordinary skill in the art carries out technical scheme of the present invention or equivalently to replace, does not all depart from essence and the scope of technical solution of the present invention.
Claims (5)
1. a rope dish structure, it is characterized in that: this rope dish structure comprises cable wire and feeding disk, feeding disk is equidistantly fixed on cable wire by injection molding manner, a nail is also provided with in each feeding disk, nail is through cable wire, the stub end of described nail is also provided with one section of pipe box, and described pipe box makes nail be easy to location when passing cable wire and play spacing.
2. rope dish structure according to claim 1, is characterized in that: the cross-sectional diameter of described cable wire is 1/3rd of nail length, and the length of described pipe box is 1/3rd of nail length, ensures that nail is equal through two lateral extents exposed after cable wire.
3. a manufacture method for rope dish structure as claimed in claim 1 or 2, is characterized in that: comprise the following steps:
1) injection machine is prepared, injection machine is provided with one nail punch was punctured the impact station of cable wire and the injection molding station of an injection moulding feeding disk, mould is provided with the position, hole of placing nail and the slot of placing cable wire in advance, and makes the line of centers of position, hole and the central axis of slot;
2) nail being installed with one section of pipe box near stub end is placed on the position, hole on mould, and the tip making nail upward, is placed on by cable wire on the slot of mould;
3) open injection machine, when operating first, allow nail be punched through cable wire during matched moulds, be namely fixed on cable wire; Die sinking, completes the step of a nail through cable wire;
4) when second time operates, the nail position being installed with the cable wire of nail is moved to the injection molding station place of feeding disk, another nail being installed with one section of pipe box near stub end is placed on the position, hole on mould, and the tip making nail upward, is placed on by cable wire on the slot of mould simultaneously;
5) again start injection machine, matched moulds, the feeding disk of injection moulding parcel nail, allows another nail be punched through cable wire simultaneously;
6) die sinking, completes the integrated injection molding of the feeding disk of a parcel nail and nail step through cable wire;
7) mobile cable wire, repeats the manufacture that step 4-6 completes whole piece rope dish.
4. the manufacture method of rope dish structure according to claim 3, is characterized in that: match with the external diameter of described pipe box in the aperture of described mould being placed the position, hole of nail.
5. the manufacture method of rope dish structure according to claim 4, is characterized in that: position, the hole place of placing nail on described mould is provided with the injection molding cavity for pipe box described in injection moulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110426733.8A CN102514940B (en) | 2011-12-19 | 2011-12-19 | Cable disc structure and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110426733.8A CN102514940B (en) | 2011-12-19 | 2011-12-19 | Cable disc structure and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102514940A CN102514940A (en) | 2012-06-27 |
| CN102514940B true CN102514940B (en) | 2015-02-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110426733.8A Active CN102514940B (en) | 2011-12-19 | 2011-12-19 | Cable disc structure and manufacturing method thereof |
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| Country | Link |
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| CN (1) | CN102514940B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326537B (en) * | 2018-02-12 | 2023-08-01 | 沧州市永高农牧机械科技有限公司 | Wire rope nailing machine and wire rope nailing method |
| CN108328217B (en) * | 2018-02-12 | 2020-07-03 | 沧州市永高农牧机械科技有限公司 | Steel cable plug disc and manufacturing method and production equipment thereof |
| CN108313626A (en) * | 2018-04-27 | 2018-07-24 | 广东省现代农业装备研究所 | A kind of conveying device of chain type scraping disc and its manufacturing method and application the chain type scraping disc |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2224254A (en) * | 1988-10-21 | 1990-05-02 | Production Machinery Co Pty Li | Rope assembly for a conveyor or elevator and method of producing same |
| EP0392580A1 (en) * | 1989-04-14 | 1990-10-17 | Camillo Pirovano | Cable with radial elements for conveying materials behaving as fluids through ducts |
| DE69612449T2 (en) * | 1995-06-16 | 2001-12-06 | Skiold Mullerup As | Coated cable for a scraper disc tube conveyor and process for its production |
| CN201611316U (en) * | 2010-02-02 | 2010-10-20 | 上海新漫传感技术研究发展有限公司 | Sampling device capable of preventing sampling carrier from deformation |
| CN201713055U (en) * | 2010-03-29 | 2011-01-19 | 杜银峰 | Piston disc type delivery device |
| CN202449629U (en) * | 2011-12-19 | 2012-09-26 | 广东省农业机械研究所 | Cable disk structure |
-
2011
- 2011-12-19 CN CN201110426733.8A patent/CN102514940B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2224254A (en) * | 1988-10-21 | 1990-05-02 | Production Machinery Co Pty Li | Rope assembly for a conveyor or elevator and method of producing same |
| EP0392580A1 (en) * | 1989-04-14 | 1990-10-17 | Camillo Pirovano | Cable with radial elements for conveying materials behaving as fluids through ducts |
| DE69612449T2 (en) * | 1995-06-16 | 2001-12-06 | Skiold Mullerup As | Coated cable for a scraper disc tube conveyor and process for its production |
| CN201611316U (en) * | 2010-02-02 | 2010-10-20 | 上海新漫传感技术研究发展有限公司 | Sampling device capable of preventing sampling carrier from deformation |
| CN201713055U (en) * | 2010-03-29 | 2011-01-19 | 杜银峰 | Piston disc type delivery device |
| CN202449629U (en) * | 2011-12-19 | 2012-09-26 | 广东省农业机械研究所 | Cable disk structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102514940A (en) | 2012-06-27 |
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: GUANGDONG GUANGXING POULTRY EQUIPMENT CO., LTD. Free format text: FORMER OWNER: GUANGDONG PROVINCIAL AGRICULTURAL MACHINE INST. Effective date: 20140123 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20140123 Address after: 510630 building 31, No. five, 261 mountain road, Tianhe District, Guangdong, Guangzhou Applicant after: GUANGDONG GUANGXING ANIMAL HUSBANDRY INDUSTRY MECHANICAL EQUIPMENT CO., LTD. Address before: 510630 No. five, 261 mountain road, Guangzhou, Guangdong, Tianhe District Applicant before: Guangdong Agricultural Machinery Research Institute |
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| C14 | Grant of patent or utility model | ||
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