CN102514940A - Cable disc structure and manufacturing method thereof - Google Patents
Cable disc structure and manufacturing method thereof Download PDFInfo
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- CN102514940A CN102514940A CN2011104267338A CN201110426733A CN102514940A CN 102514940 A CN102514940 A CN 102514940A CN 2011104267338 A CN2011104267338 A CN 2011104267338A CN 201110426733 A CN201110426733 A CN 201110426733A CN 102514940 A CN102514940 A CN 102514940A
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- nail
- cable wire
- mould
- feeding disk
- pipe box
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Abstract
The invention discloses a cable disc structure, which comprises a steel cable and feeding discs. The feeding discs are fixed on the steel cable at the same interval through injection molding, and a nail is arranged in each feeding disc and penetrates through the steel cable. The invention further discloses a manufacturing method of the cable disc structure, which includes: preparing an injection molding machine which is provided with a punching workstation for punching the nails to penetrate through the steel cable and an injection molding workstation for molding the feeding discs in an injection manner, setting holes for holding the nails and a groove for holding the steel cable on a mold, enabling one nail to penetrate through the steel cable, forming the feeding discs wrapping the nails in an integrated injection molding manner and circulating the above steps to complete manufacturing of an integral cable disc. The cable disc structure has the advantages of simple structure, high bearing tension, long service life, simplicity and convenience in manufacturing process and high production efficiency.
Description
Technical field
The present invention relates to technical field of pipeline transport, especially a kind of rope dish structure and manufacturing approach thereof that is used for pipeline transportation.
Background technology
Pipeline transportation is used widely in every profession and trade, and some liquid object, gaseous state thing, solids can adopt the pipeline transportation technology to transport.
At present, mainly be Powdered and granular solids for solids, like feed etc.Usually the structure that adopts comprises close cycle pipeline and the rope dish structure that plays the transportation effect; Rope dish structure comprises that delivery chain and equidistance are fixed on the disk on the delivery chain; On the close cycle pipeline, be provided with inlet point and discharging opening cycle rotation, the solids of needs transportation is transported to feed opening from inlet point through delivery chain.So can realize automatic feeding and automatic guidance, help raising the efficiency and reducing labour intensity; But it is cumbersome to adopt above-mentioned rope dish structure to make; The complex manufacturing technology of delivery chain bothers and breaks than being easier to; With the disk equidistance fixedly install (like injection moulding) also cumbersome on delivery chain, and the pulling force that when integral body is used, can bear is less, service life is short.And the slippage easily in use of injection moulding rear disk, as long as a disk slippage is arranged, the whole piece delivery chain is just scrapped,
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned prior art, provide a kind of simple in structure, bear that pulling force is big, long service life and easily manufactured rope dish structure and manufacturing approach thereof.
The present invention solves the problems of the technologies described above the technical scheme that is adopted:
A kind of rope dish structure is characterized in that: this rope dish structure comprises cable wire and feeding disk, and the feeding disk is fixed on the cable wire through injection moulding mode equidistance, in each feeding disk, also is provided with a nail, and nail passes cable wire.
The stub end of said nail also is provided with one section pipe box.
The cross-sectional diameter of said cable wire is 1/3rd of a nail length, and the length of said pipe box is 1/3rd of nail length.
The manufacturing approach of described rope dish structure is characterized in that: may further comprise the steps:
1) prepares an injection machine; On injection machine, be provided with one nail punch punctured the impact station of cable wire and the injection moulding station of an injection moulding feeding disk; On mould, be provided with position, hole of placing nail and the groove position of placing cable wire in advance, and make the line of centers of position, hole vertical with the line of centers of groove position;
2) will be placed on the position, hole on the mould near the nail that stub end is installed with one section pipe box, and the tip that makes nail up, cable wire is placed on the groove position of mould;
3) open injection machine, when operating first, let nail receive punching press to pass cable wire during matched moulds, promptly be fixed on the cable wire; The step that nail passes cable wire is accomplished in die sinking;
When 4) operating for the second time; The nail position of the cable wire that is installed with nail is moved to the injection moulding station place of feeding disk; To be placed on the position, hole on the mould near another nail that stub end is installed with one section pipe box simultaneously, and the tip that makes nail up, cable wire is placed on the groove position of mould;
5) start injection machine once more, matched moulds, the feeding disk of injection moulding parcel nail lets another nail receive punching press to pass cable wire simultaneously;
6) integrated injection molding and the step that nail passes cable wire of wrapping up the feeding disk of nail is accomplished in die sinking;
7) move cable wire, repeating step 4-6 accomplishes the manufacturing of whole piece rope dish.
Match with the external diameter of said pipe box in the aperture of placing the position, hole of nail on the said mould.
Improvement further is on said mould, to place place, the position, hole of nail to be provided with and to be used for the injection molding cavity of the said pipe box of injection moulding.
The invention has the beneficial effects as follows: through injection moulding feeding disk again after embedding nail on the cable wire, so the feeding disk is difficult for slippage, and it is big to bear pulling force.Through pipe box is set, can make nail be easy to the location, improve processing and manufacturing efficient, also can make pass cable wire after two exposed lateral extents equate, when making the feeding disk work after the injection moulding stressed evenly, more firm.
Description of drawings
Fig. 1 is the structure cutaway view of rope dish structure of the present invention;
Fig. 2 is the enlarged drawing at A place among Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment, the present invention done further being described in detail.
Like Fig. 1, shown in 2, a kind of rope dish structure comprises cable wire 1 and feeding disk 2, and feeding disk 2 is fixed on the cable wire 1 through injection moulding mode equidistance, and the spacing between the number of feeding disk and the two feeding disks is provided with according to actual needs.In each feeding disk 2, also be provided with a nail 3, nail 3 passes cable wire 1.The stub end of nail 3 is preferably established a pipe box 4, and the cross-sectional diameter of cable wire 1 is 1/3rd of nail 3 length, and the length of pipe box 4 is 1/3rd of nail 3 length.Through pipe box 4 is set, can make nail 3 be easy to the location, also can guarantee to pass two exposed lateral extents of cable wire 1 back and equate, when making feeding disk 2 work after the injection moulding stressed evenly, more firm.
A kind of manufacturing approach of above-mentioned rope dish structure is characterized in that: may further comprise the steps:
1) prepares an injection machine; On injection machine, be provided with one nail punch punctured the impact station of cable wire and the injection moulding station of an injection moulding feeding disk; On mould, be provided with position, hole of placing nail and the groove position of placing cable wire in advance, and make the line of centers of position, hole vertical with the line of centers of groove position;
2) will be placed on the position, hole on the mould near the nail that stub end is installed with one section pipe box, and the tip that makes nail up, cable wire is placed on the groove position of mould;
3) open injection machine, when operating first, let nail receive punching press to pass cable wire during matched moulds, promptly be fixed on the cable wire; The step that nail passes cable wire is accomplished in die sinking;
When 4) operating for the second time; The nail position of the cable wire that is installed with nail is moved to the injection moulding station place of feeding disk; To be placed on the position, hole on the mould near another nail that stub end is installed with one section pipe box simultaneously, and the tip that makes nail up, cable wire is placed on the groove position of mould;
5) start injection machine once more, matched moulds, the feeding disk of injection moulding parcel nail lets another nail receive punching press to pass cable wire simultaneously;
6) integrated injection molding and the step that nail passes cable wire of wrapping up the feeding disk of nail is accomplished in die sinking;
7) move cable wire, repeating step 4-6 accomplishes the manufacturing of whole piece rope dish.
Be put into the position, hole again after nail passed pipe box, so nail can not swung at Kong Weizhong, helps the nail center and passes cable wire, avoids passing cable wire, impact effect because of nail skew certain angle; The pipe box that is provided with also plays spacing.
Also can be provided with on the said particular manufacturing craft and be used for the injection molding cavity of the said pipe box of injection moulding, save the particular manufacturing craft that is used for making the injection moulding pipe box.Nail uses steel nail in the present embodiment.
Should be noted that at last; Above content is only in order to explain technical scheme of the present invention; But not to the restriction of protection domain of the present invention; The simple modification that those of ordinary skill in the art carries out technical scheme of the present invention perhaps is equal to replacement, does not all break away from the essence and the scope of technical scheme of the present invention.
Claims (6)
1. rope dish structure, it is characterized in that: this rope dish structure comprises cable wire and feeding disk, and the feeding disk is fixed on the cable wire through injection moulding mode equidistance, in each feeding disk, also is provided with a nail, and nail passes cable wire.
2. rope dish structure according to claim 1 is characterized in that: the stub end of said nail also is provided with one section pipe box.
3. rope dish structure according to claim 1 is characterized in that: the cross-sectional diameter of said cable wire is 1/3rd of a nail length, and the length of said pipe box is 1/3rd of nail length.
4. manufacturing approach like claim 2 or 3 described rope dish structures is characterized in that: may further comprise the steps:
1) prepares an injection machine; On injection machine, be provided with one nail punch punctured the impact station of cable wire and the injection moulding station of an injection moulding feeding disk; On mould, be provided with position, hole of placing nail and the groove position of placing cable wire in advance, and make the line of centers of position, hole vertical with the line of centers of groove position;
2) will be placed on the position, hole on the mould near the nail that stub end is installed with one section pipe box, and the tip that makes nail up, cable wire is placed on the groove position of mould;
3) open injection machine, when operating first, let nail receive punching press to pass cable wire during matched moulds, promptly be fixed on the cable wire; The step that nail passes cable wire is accomplished in die sinking;
When 4) operating for the second time; The nail position of the cable wire that is installed with nail is moved to the injection moulding station place of feeding disk; To be placed on the position, hole on the mould near another nail that stub end is installed with one section pipe box simultaneously, and the tip that makes nail up, cable wire is placed on the groove position of mould;
5) start injection machine once more, matched moulds, the feeding disk of injection moulding parcel nail lets another nail receive punching press to pass cable wire simultaneously;
6) integrated injection molding and the step that nail passes cable wire of wrapping up the feeding disk of nail is accomplished in die sinking;
7) move cable wire, repeating step 4-6 accomplishes the manufacturing of whole piece rope dish.
5. the manufacturing approach of rope dish structure according to claim 5 is characterized in that: match with the external diameter of said pipe box in the aperture of placing the position, hole of nail on the said mould.
6. the manufacturing approach of rope dish structure according to claim 5 is characterized in that: the place, position, hole of on said mould, placing nail is provided with and is used for the injection molding cavity of the said pipe box of injection moulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110426733.8A CN102514940B (en) | 2011-12-19 | 2011-12-19 | Cable disc structure and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110426733.8A CN102514940B (en) | 2011-12-19 | 2011-12-19 | Cable disc structure and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102514940A true CN102514940A (en) | 2012-06-27 |
| CN102514940B CN102514940B (en) | 2015-02-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110426733.8A Active CN102514940B (en) | 2011-12-19 | 2011-12-19 | Cable disc structure and manufacturing method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN102514940B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108313626A (en) * | 2018-04-27 | 2018-07-24 | 广东省现代农业装备研究所 | A kind of conveying device of chain type scraping disc and its manufacturing method and application the chain type scraping disc |
| CN108328217A (en) * | 2018-02-12 | 2018-07-27 | 沧州市永高农牧机械科技有限公司 | Cable wire plug disk and preparation method thereof and production equipment |
| CN108326537A (en) * | 2018-02-12 | 2018-07-27 | 沧州市永高农牧机械科技有限公司 | Steel wire rope nailing machine and steel wire rope nailing method |
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| GB2224254A (en) * | 1988-10-21 | 1990-05-02 | Production Machinery Co Pty Li | Rope assembly for a conveyor or elevator and method of producing same |
| EP0392580A1 (en) * | 1989-04-14 | 1990-10-17 | Camillo Pirovano | Cable with radial elements for conveying materials behaving as fluids through ducts |
| DE69612449T2 (en) * | 1995-06-16 | 2001-12-06 | Skiold Mullerup As | Coated cable for a scraper disc tube conveyor and process for its production |
| CN201611316U (en) * | 2010-02-02 | 2010-10-20 | 上海新漫传感技术研究发展有限公司 | Sampling device capable of preventing sampling carrier from deformation |
| CN201713055U (en) * | 2010-03-29 | 2011-01-19 | 杜银峰 | Piston disc type delivery device |
| CN202449629U (en) * | 2011-12-19 | 2012-09-26 | 广东省农业机械研究所 | Cable disk structure |
-
2011
- 2011-12-19 CN CN201110426733.8A patent/CN102514940B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2224254A (en) * | 1988-10-21 | 1990-05-02 | Production Machinery Co Pty Li | Rope assembly for a conveyor or elevator and method of producing same |
| EP0392580A1 (en) * | 1989-04-14 | 1990-10-17 | Camillo Pirovano | Cable with radial elements for conveying materials behaving as fluids through ducts |
| DE69612449T2 (en) * | 1995-06-16 | 2001-12-06 | Skiold Mullerup As | Coated cable for a scraper disc tube conveyor and process for its production |
| CN201611316U (en) * | 2010-02-02 | 2010-10-20 | 上海新漫传感技术研究发展有限公司 | Sampling device capable of preventing sampling carrier from deformation |
| CN201713055U (en) * | 2010-03-29 | 2011-01-19 | 杜银峰 | Piston disc type delivery device |
| CN202449629U (en) * | 2011-12-19 | 2012-09-26 | 广东省农业机械研究所 | Cable disk structure |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108328217A (en) * | 2018-02-12 | 2018-07-27 | 沧州市永高农牧机械科技有限公司 | Cable wire plug disk and preparation method thereof and production equipment |
| CN108326537A (en) * | 2018-02-12 | 2018-07-27 | 沧州市永高农牧机械科技有限公司 | Steel wire rope nailing machine and steel wire rope nailing method |
| WO2019154055A1 (en) * | 2018-02-12 | 2019-08-15 | 沧州市永高农牧机械科技有限公司 | Steel cable pusher discs, manufacturing method thereof, and production apparatus |
| CN108328217B (en) * | 2018-02-12 | 2020-07-03 | 沧州市永高农牧机械科技有限公司 | Steel cable plug disc and manufacturing method and production equipment thereof |
| CN108313626A (en) * | 2018-04-27 | 2018-07-24 | 广东省现代农业装备研究所 | A kind of conveying device of chain type scraping disc and its manufacturing method and application the chain type scraping disc |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102514940B (en) | 2015-02-18 |
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| C06 | Publication | ||
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| ASS | Succession or assignment of patent right |
Owner name: GUANGDONG GUANGXING POULTRY EQUIPMENT CO., LTD. Free format text: FORMER OWNER: GUANGDONG PROVINCIAL AGRICULTURAL MACHINE INST. Effective date: 20140123 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20140123 Address after: 510630 building 31, No. five, 261 mountain road, Tianhe District, Guangdong, Guangzhou Applicant after: GUANGDONG GUANGXING ANIMAL HUSBANDRY INDUSTRY MECHANICAL EQUIPMENT CO., LTD. Address before: 510630 No. five, 261 mountain road, Guangzhou, Guangdong, Tianhe District Applicant before: Guangdong Agricultural Machinery Research Institute |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |