CN102513595B - Circle shearing machine capable of determining width and smashing edges of lead belt for storage battery - Google Patents
Circle shearing machine capable of determining width and smashing edges of lead belt for storage battery Download PDFInfo
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- CN102513595B CN102513595B CN 201110374956 CN201110374956A CN102513595B CN 102513595 B CN102513595 B CN 102513595B CN 201110374956 CN201110374956 CN 201110374956 CN 201110374956 A CN201110374956 A CN 201110374956A CN 102513595 B CN102513595 B CN 102513595B
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Abstract
The invention relates to a circle shearing machine capable of determining the width and smashing the edges of a lead belt for a storage battery. According to the technical scheme, an upper width adjusting component (8) is mounted on an upper knife shaft (2); an upper right blade (9) and a right knife holder (10) are sequentially fixedly mounted by means of being tightly adhered to the right side of the upper width adjusting component (8); 1-4 right edge smashing knifes (14) are mounted on the right knife holder (10); the knife opening of each right edge smashing knife (14) is located on the concentric circumference of the knife shaft (2); an upper left blade (6) and a left knife holder (4) are sequentially fixedly mounted by means of being tightly adhered to the left side of the upper width adjusting component (8); 1-4 left edge smashing knifes (5) are mounted on the left knife holder (4); the knife opening of each left edge smashing knife (5) is located on the concentric circumference of the knife shaft (2); a lower width adjusting component (11) is mounted on a lower knife shaft (3); a lower right blade (12) is fixedly mounted by means of being tightly adhered to the right side of the lower width adjusting component (11); and a lower left blade (7) is fixedly mounted by means of being tightly adhered to the left side of the lower width adjusting component (11). The circle shearing machine disclosed by the invention has the characteristics of less investment, convenience for installation and high shearing efficiency.
Description
Technical field
The invention belongs to a kind of disk shearing machine for sheet metal strip Fixed width and broken limit, relate in particular to a kind of battery is with Fixed width and broken limit with lead disk shearing machine.
Background technology
Existing battery is made up of lead pig melting furnace, plumbous liquid holding furnace, conticaster, tandem rolling unit, Fixed width shearing machine, smashing machine, coiling machine etc. with plumbous band continuous casting and rolling production line, Fixed width shearing machine and smashing machine are arranged separately, because stocking is thinner, material is softer, rigidity is minimum, add that the slitter edge of cutting is very narrow, so the slitter edge guiding often has some setbacks before the smashing machine, cause production process to be interrupted." a kind of steel plate longitudinal shear equipment " (CN 01270262.5) has announced that a kind of circle shear, scrap cutter and side lead the cutter that is connected of position, the importing that the slitter edge that its circle shear is cut still needs to lead the position by side just can enter scrap cutter, therefore, also there is the problem that has some setbacks that imports for the less lead band slitter edge of rigidity.
Summary of the invention
The present invention is intended to overcome the prior art defective, and purpose provides a kind of small investment, battery easy for installation, that shear efficiency is high is with the disk shearing machine on Fixed width and broken limit with lead.
For realizing above-mentioned task, the technical solution used in the present invention is: the last cutter shaft of this circle shear and following cutter shaft are installed in left frame and the right frame by bearing respectively, last cutter shaft and following cutter shaft installation site are parallel to each other, last cutter shaft is installed in above or below the frame, and following cutter shaft is installed in frame below or top.
At last cutter shaft the width adjusting parts are housed, the right side of being close to the width adjusting parts fixedly is equipped with right blade, right tool rest, spring washer and hold-down nut successively; On the right tool rest broken limit, 1 ~ 4 right side cutter is housed, the edge of a knife of each right broken limit cutter be positioned at the concentric circumference of cutter shaft on; The left side of being close to the width adjusting parts fixedly is equipped with left blade, left tool rest, spring washer and hold-down nut successively, and broken limit, 1 ~ 4 left side cutter is housed on the left tool rest; The edge of a knife of each left broken limit cutter be positioned at the concentric circumference of cutter shaft on.
Width adjusting parts under cutter shaft is equipped with down, the right side of width adjusting parts fixedly is equipped with bottom right blade, spring washer and hold-down nut successively under being close to; The left side of width adjusting parts fixedly is equipped with bottom left blade, spring washer and hold-down nut successively under being close to.
Bottom left blade and last left blade constitute Fixed width to be cut, and the end play in the right side of bottom left blade and the left side of last left blade is 0.003 ~ 1mm, and bottom right blade and last right blade constitute Fixed width to be cut, and the end play on bottom right blade left side and last right blade right side is 0.003 ~ 1mm.
The left surface of right broken limit cutter and the left surface of bottom right blade are positioned at same vertical guide, and the right flank of left broken limit cutter and the right flank of bottom left blade are positioned at same vertical guide; The edge of a knife radius r of right broken limit cutter and left broken limit cutter
BrokenIdentical, this edge of a knife radius r
BrokenSatisfy following formula
r
Broken=s-r
Down-(0.02 ~ 0.3) h
In the formula: s is the distance between axles of last cutter shaft and following cutter shaft, mm;
r
DownBe the radius of bottom left blade and bottom right blade, mm;
H is the thickness that is sheared material, mm.
Broken limit, described right side cutter is identical with the mounting means of left broken limit cutter, right broken limit cutter and left broken limit cutter are fixed in corresponding right tool rest and left tool rest by screw, 1 ~ 4 adjusting screw(rod) is housed on right tool rest and left tool rest respectively, and adjusting screw(rod) contacts with the other end of the edge of a knife of each the self-corresponding right side broken limit cutter or left broken limit cutter.
Radial clearance between the circular arc portion of described left tool rest and bottom left blade is 1.1 ~ 2 times of the shearing material thickness, and the radial clearance between the circular arc portion of right tool rest and bottom right blade is 1.1 ~ 2 times of the shearing material thickness.
It is described that upward the width adjusting parts are identical with the structure of following width adjusting parts, form by left retainer ring, last Hough, following Hough and right retainer ring, left side and the right side of last Hough and following Hough are equipped with left retainer ring and right retainer ring accordingly, and the internal projecting ring of last Hough and following Hough and last cutter shaft match with groove on the following cutter shaft; Left side retainer ring is identical with right retainer ring shape, all the side bulge loop phase embedding of the circular groove by separately and last Hough and following Hough.
Owing to adopt technique scheme, the bottom left blade that the present invention adopts and bottom right blade are both formed end trimming shears with last left blade and last right blade and are used for cutting the limit, form cataclasm cutting for the cutting off of slitter edge with broken limit, left side cutter, right broken limit cutter again, thereby Fixed width and the broken limit function of lead band is integrated in one.
In addition, will not the upper slitter axle and the condition that from frame, splits out of following cutter shaft under, can obtain plumbous being with of finished product of different in width by the Hough up and down of changing different axial dimensions, it is very easy that the axial location of Hough makes the axial location of each blade up and down.Therefore, this circle shear speculative investment is few, and Installation and Debugging are convenient.
In addition; radial clearance between left and right sides tool rest circular arc portion and left and right sides bottom knife plays the guide and guard effect to shearing slitter edge; and the shearing power of circle shear will drive slitter edge and travel forward; therefore; can not occur during production because slitter edge imports the machine halt trouble that has some setbacks and advance and freely do not bring, thereby improve production efficiency.
Therefore, the present invention has small investment, easy for installation, characteristics that shear efficiency is high.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 be Fig. 1 partly cut open left view;
Fig. 3 is last width adjusting parts 8 among Fig. 1 and the structural representation of following width adjusting parts 11;
Fig. 4 is last Hough 19 among Fig. 3 and the structural representation of following Hough 21;
Fig. 5 is the cutaway view of Fig. 4.
Specific implementation method
The present invention is further illustrated below in conjunction with the drawings and specific embodiments, is not the restriction to its protection domain.
Embodiment 1
A kind of battery is with the disk shearing machine on Fixed width and broken limit with lead.Described battery is the lead-calcium alloy band with plumbous band, and its thickness h is 2mm.This disk shearing machine as shown in Figure 1 and Figure 2, the last cutter shaft of this circle shear 2 and following cutter shaft 3 are installed in left frame 1 and the right frame 13 by bearing respectively, left frame 1 and right frame 13 are by crossbeam 17 connections.Last cutter shaft 2 and following cutter shaft 3 installation sites are parallel to each other, and last cutter shaft 2 is installed in the frame top, and following cutter shaft 3 is installed in the frame below.
As shown in Figure 1, at last cutter shaft 2 width adjusting parts 8 are housed, the right side of being close to width adjusting parts 8 fixedly is equipped with right blade 9, right tool rest 10, spring washer and hold-down nut successively; On the right tool rest 10 broken limit, 2 right sides cutter 14 is housed, the edge of a knife of each right broken limit cutter 14 be positioned at the concentric circumference of cutter shaft 2 on; The left side of being close to width adjusting parts 8 fixedly is equipped with left blade 6, left tool rest 4, spring washer and hold-down nut successively, and broken limit, 2 left sides cutter 5 is housed on the left tool rest 4; The edge of a knife of broken limit, 2 left sides cutter 5 be positioned at the concentric circumference of cutter shaft 2 on.
Bottom left blade 7 and last left blade 6 constitute Fixed width to be cut, and the end play in the left side of the right side of bottom left blade 7 and last left blade 6 is 0.06 ~ 0.2mm, and bottom right blade 12 and last right blade 9 constitute Fixed width and cut bottom right
The end play on blade 12 left sides and last right blade 9 right sides is 0.06 ~ 0.2mm.
The left surface of right broken limit cutter 14 and the left surface of bottom right blade 12 are positioned at same vertical guide, and the right flank of left broken limit cutter 5 and the right flank of bottom left blade 7 are positioned at same vertical guide; The edge of a knife radius r of right broken limit cutter 14 and left broken limit cutter 5
BrokenIdentical.In the present embodiment, edge of a knife radius r
BrokenSatisfy following formula
r
Broken=s-r
Down-(0.02 ~ 0.25) h
In the formula: s is the distance between axles of last cutter shaft 2 and following cutter shaft 3, s=120mm;
r
DownBe the radius of bottom left blade 7 and bottom right blade 12, r
Down=60mm;
H is the thickness that is sheared material, h=2.0mm.
Broken limit, described right side cutter 14 is identical with the mounting means of left broken limit cutter 5, right broken limit cutter 14 and left broken limit cutter 5 are fixed in corresponding right tool rest 10 and left tool rest 4 by screw 15,2 adjusting screw(rod)s 16 are housed on right tool rest 10 and left tool rest 4 respectively, and adjusting screw(rod) 16 contacts with the other end of the edge of a knife of each broken limit, self-corresponding right side cutter 14 or left broken limit cutter 5.
The radial clearance that the circular arc portion of described left tool rest 4 and bottom left blade are 7 is 1.3 ~ 1.6 times of the shearing material thickness, and the radial clearance that the circular arc portion of right tool rest 10 and bottom right blade are 12 is 1.3 ~ 1.6 times of the shearing material thickness.
Last width adjusting parts 8 in the present embodiment are identical with the structure of following width adjusting parts 11, as Fig. 3, Fig. 4 and shown in Figure 5, form by left retainer ring 18, last Hough 19, following Hough 21 and right retainer ring 20.Left side and the right side of last Hough 19 and following Hough 21 are equipped with left retainer ring 18 and right retainer ring 20 accordingly, and the internal projecting ring of last Hough 19 and following Hough 21 and last cutter shaft 2 match with groove on the following cutter shaft 3; Left side retainer ring 18 is identical with right retainer ring 20 shapes, all the side bulge loop phase embedding of the circular groove by separately and last Hough 19 and following Hough 21.
Embodiment 2
A kind of battery is with the disk shearing machine on Fixed width and broken limit with lead.Except following structure and technical parameter, all the other are with embodiment 1:
Last cutter shaft 2 is installed in the frame below, and following cutter shaft 3 is installed in the frame top.
A left side broken limit cutter 5 and right broken limit cutter 14 be 1; The edge of a knife radius r of a left side broken limit cutter 5 and right broken limit cutter 14
BrokenIdentical.In the present embodiment, edge of a knife radius r
BrokenSatisfy following formula:
r
Broken=s-r
Down-(0.02 ~ 0.2) h
In the formula: s is the distance between axles of last cutter shaft 2 and following cutter shaft 3, s=90mm;
r
DownBe the radius of bottom left blade 7 and bottom right blade 12, r
Down=45mm;
H is the thickness that is sheared material, h=0.9mm.
The end play in the left side of the right side of bottom left blade 7 and last left blade 6 is 0.003 ~ 0.06mm, and the end play on bottom right blade 12 left sides and last right blade 9 right sides is 0.003 ~ 0.06mm.
The radial clearance that the circular arc portion of left side tool rest 4 and bottom left blade are 7 is 1.1 ~ 1.3 times of the shearing material thickness, and the radial clearance that the circular arc portion of right tool rest 10 and bottom right blade are 12 is 1.1 ~ 1.3 times of the shearing material thickness.
Embodiment 3
A kind of battery is with the disk shearing machine on Fixed width and broken limit with lead.Except following parameter, all the other are with embodiment 1:
A left side broken limit cutter 5 and right broken limit cutter 14 be 3 ~ 4; The edge of a knife radius r of right broken limit cutter 14
BrokenEdge of a knife radius r with broken limit, left side cutter 14
BrokenIdentical.In the present embodiment, edge of a knife radius r
BrokenSatisfy following formula
r
Broken=s-r
Down-(0.02 ~ 0.3) h (1)
In the formula (1): s is the distance between axles of last cutter shaft 2 and following cutter shaft 3, s=300mm;
r
DownBe the radius of bottom left blade 7 and bottom right blade 12, r
Down=150mm;
H is the thickness h=4.0mm that is sheared material.
The end play in the left side of the right side of bottom left blade 7 and last left blade 6 is 0.2 ~ 1.0mm, and the end play on bottom right blade 12 left sides and last right blade 9 right sides is 0.2 ~ 1.0mm;
The radial clearance that the circular arc portion of left side tool rest 4 and bottom left blade are 7 is 1.6 ~ 2.0 times of the shearing material thickness, and the radial clearance that the circular arc portion of right tool rest 10 and bottom right blade are 12 is 1.6 ~ 2.0 times of the shearing material thickness.
The bottom left blade 7 that this specific embodiment adopts and bottom right blade 12 can be formed end trimming shears with last left blade 6 and last right blade 9 and be used for cutting the limit, can form cataclasm cutting for the cutting off of slitter edge with broken limit, left side cutter 5 and right broken limit cutter 14 again, thereby Fixed width and the broken limit function of lead band is integrated in one.
In addition, will not the upper slitter axle 2 and the condition that from frame, splits out of following cutter shaft 3 under, be with by the last Hough 19 of changing different axial dimensions and the finished product lead that following Hough 21 can obtain different in width, the axial location of last Hough 19 and following Hough 21 makes the axial location of each blade very easy.Therefore, this circle shear speculative investment is few, and Installation and Debugging are convenient.
In addition; the radial clearance that the circular arc portion of left side tool rest 4 and right tool rest 10 and bottom left blade 7 and bottom right blade are 12 plays the guide and guard effect to shearing slitter edge; and the shearing power of circle shear will drive slitter edge and travel forward; therefore; can not occur during production because slitter edge imports the machine halt trouble that has some setbacks and advance and freely do not bring, thereby improve production efficiency.
Therefore, this specific embodiment has small investment, easy for installation, characteristics that shear efficiency is high.
Claims (4)
1. a battery is with the disk shearing machine on Fixed width and broken limit with lead, the last cutter shaft (2) that it is characterized in that described circle shear is installed in left frame (1) and the right frame (13) by bearing, following cutter shaft (3) also is installed in left frame (1) and the right frame (13) by bearing, last cutter shaft (2) and following cutter shaft (3) installation site are parallel to each other, last cutter shaft (2) is installed in above or below the frame, and following cutter shaft (3) is installed in frame below or top;
At last cutter shaft (2) width adjusting parts (8) are housed, the right side of being close to width adjusting parts (8) fixedly is equipped with right blade (9), right tool rest (10), spring washer and hold-down nut successively; On the right tool rest (10) 1~4 right side broken limit cutter (14) is housed, the edge of a knife of each right broken limit cutter (14) be positioned at the concentric circumference of cutter shaft (2) on; The left side of being close to width adjusting parts (8) fixedly is equipped with left blade (6), left tool rest (4), spring washer and hold-down nut successively, and 1~4 left side broken limit cutter (5) is housed on the left tool rest (4); The edge of a knife of each left broken limit cutter (5) be positioned at the concentric circumference of cutter shaft (2) on;
Width adjusting parts (11) under cutter shaft (3) is equipped with down, the right side of width adjusting parts (11) fixedly is equipped with bottom right blade (12), spring washer and hold-down nut successively under being close to; The left side of width adjusting parts (11) fixedly is equipped with bottom left blade (7), spring washer and hold-down nut successively under being close to;
Bottom left blade (7) and last left blade (6) constitute Fixed width and cut, the end play in the left side of the right side of bottom left blade (7) and last left blade (6) is 0.003~1mm, bottom right blade (12) and last right blade (9) constitute Fixed width to be cut, and the end play on bottom right blade (12) left side and last right blade (9) right side is 0.003~1mm;
The left surface of right broken limit cutter (14) and the left surface of bottom right blade (12) are positioned at same vertical guide, and the right flank of the right flank of left broken limit cutter (5) and bottom left blade (7) is positioned at same vertical guide; The edge of a knife radius r of right broken limit cutter (14) and left broken limit cutter (5)
BrokenIdentical, edge of a knife radius r
BrokenSatisfy following formula
r
Broken=s-r
Down-(0.02~0.3) h
In the formula: s is the distance between axles of last cutter shaft (2) and following cutter shaft (3), mm,
r
DownBe the radius of bottom left blade (7) and bottom right blade (12), mm,
H is the thickness that is sheared material, mm.
2. according to the disk shearing machine of the described battery of claim 1 with plumbous band Fixed width and broken limit, it is characterized in that broken limit, described right side cutter (14) is identical with the mounting means of left broken limit cutter (5), right broken limit cutter (14) and left broken limit cutter (5) are fixed in corresponding right tool rest (10) and left tool rest (4) by screw (15), on right tool rest (10) and left tool rest (4) 1~4 adjusting screw(rod) (16) is housed respectively, adjusting screw(rod) (16) contacts with the other end of the edge of a knife of each broken limit, self-corresponding right side cutter (14) or left broken limit cutter (5).
3. according to the disk shearing machine of the described battery of claim 1 with plumbous band Fixed width and broken limit, it is characterized in that the circular arc portion of described left tool rest (4) and the radial clearance between bottom left blade (7) for shearing 1.1~2 times of material thickness, the radial clearance between the circular arc portion of right tool rest (10) and bottom right blade (12) is 1.1~2 times of the shearing material thickness.
4. according to the disk shearing machine of the described battery of claim 1 with plumbous band Fixed width and broken limit, it is characterized in that described last width adjusting parts (8) are identical with the structure of following width adjusting parts (11), form by left retainer ring (18), last Hough (19), following Hough (21) and right retainer ring (20), the left side of last Hough (19) and following Hough (21) and right side are equipped with left retainer ring (18) and right retainer ring (20) accordingly, and the internal projecting ring of last Hough (19) and following Hough (21) matches with groove on last cutter shaft (2) and the following cutter shaft (3); Left side retainer ring (18) is identical with right retainer ring (20) shape, all the side bulge loop phase embedding of the circular groove by separately and last Hough (19) and following Hough (21).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110374956 CN102513595B (en) | 2011-11-23 | 2011-11-23 | Circle shearing machine capable of determining width and smashing edges of lead belt for storage battery |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201110374956 CN102513595B (en) | 2011-11-23 | 2011-11-23 | Circle shearing machine capable of determining width and smashing edges of lead belt for storage battery |
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CN102513595A CN102513595A (en) | 2012-06-27 |
CN102513595B true CN102513595B (en) | 2013-08-14 |
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CN 201110374956 Expired - Fee Related CN102513595B (en) | 2011-11-23 | 2011-11-23 | Circle shearing machine capable of determining width and smashing edges of lead belt for storage battery |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103008767B (en) * | 2012-12-07 | 2015-06-10 | 江苏三环实业股份有限公司 | Edge cutting machine |
CN103008768B (en) * | 2012-12-07 | 2015-06-10 | 江苏三环实业股份有限公司 | Edge cutting machine with shredding device |
CN103394749A (en) * | 2013-07-26 | 2013-11-20 | 江苏亨特宏业重工有限公司 | Width adjusting device for disc shearing unit |
CN104985247A (en) * | 2015-07-09 | 2015-10-21 | 铜陵华威金属材料有限公司 | Fixed tool setting device for metal strip shearing machine tool |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3741219C2 (en) * | 1987-12-05 | 1999-11-18 | Schloemann Siemag Ag | Device for trimming the longitudinal edges of running rolled strip |
DE10054761A1 (en) * | 2000-11-04 | 2002-05-08 | Sms Demag Ag | Shear device for cutting metal strips or sheets, has all shears and drive rollers combined in fixed and movable basis bodies |
CN2520230Y (en) * | 2001-11-06 | 2002-11-13 | 首钢总公司 | Longitudinal sheet steel shearing apparatus |
CN101885087A (en) * | 2010-06-22 | 2010-11-17 | 成都成焊焊接设备有限公司 | Material cutting machine provided with waste shearing mechanism |
CN101920356B (en) * | 2010-07-29 | 2012-06-20 | 重庆钢铁(集团)有限责任公司 | Double-sided shear for thick steel plate production and method thereof for automatic plate-shearing for roller way conveying |
CN202317220U (en) * | 2011-11-23 | 2012-07-11 | 武汉科技大学 | Disk shearing machine for fixing width and smashing edges |
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