CN101885087A - Material cutting machine provided with waste shearing mechanism - Google Patents
Material cutting machine provided with waste shearing mechanism Download PDFInfo
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- CN101885087A CN101885087A CN 201010205687 CN201010205687A CN101885087A CN 101885087 A CN101885087 A CN 101885087A CN 201010205687 CN201010205687 CN 201010205687 CN 201010205687 A CN201010205687 A CN 201010205687A CN 101885087 A CN101885087 A CN 101885087A
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Abstract
The invention provides a material cutting machine provided with waste shearing mechanism, mainly composed of an upper shearing mechanism (2) and a lower shearing mechanism (3) which are respectively arranged on a gear box (1) by virtue of bearings as well as a waste shearing mechanism (7) arranged on the gear box (1); wherein the waste shearing mechanism (7) is composed of a big gear (8) and a small gear (9) which are mutually matched when in use as well as a big cutter (10) which is fixed on the gear box (1) with the big gear (8) by the same bearing and a small cutter (11) which is fixed on the gear box (1) with the small gear (9) by the same bearing, and a plurality of waste shearing cutters are respectively arranged on the big cutter (10) and the small cutter (11). In the invention, the waste shearing mechanism is arranged on the material cutting machine, the produced waste can be simultaneously sheared into pieces to be recycled, thus not only saving manpower and material resources but also improving production efficiency.
Description
Technical field
The present invention relates to the material cutting machine field, specifically be meant a kind of material cutting machine with waste shearing mechanism.
Background technology
The main effect of material cutting machine is width and the length that sheet material is cut into user's appointment, suppose that the user needs the wide sheet material of not limitting for 1.8m length, because raw material have only width to be fixed as 1m, 2m, the material of 3m or other integral multiple, we just need select for use approach user's request most wide to be cut into 1.8m then for the raw material of 2m so, generally, we adopt the location axis, horizontal feed, the method of both sides cutting is cut material, then all can produce part waste material on both sides this moment, in order not influence the continuous cutting of material, we just need respectively arrange a staff on the both sides that produce waste material, then with continuous outwards the pulling out of waste material, when if material is longer, the waste material that produces also can be longer, adopts this kind method to have following defective:
The first, need personnel be set specially waste material is pulled, otherwise may influence the continuous cutting of material, thereby expend more manpower, increased human cost;
Second, because our the general material that cuts is the material of metal foil sheet, the waste material that has just cut out is easy to scratch staff's hand, when pulling it, the staff need wear gloves, generally speaking, a staff will expend the cover of both hands more than ten in one day, thereby increase the material resources cost;
The 3rd, the waste material of generation need be rearranged the staff it is moved to outside the factory building, then it is carried out hammer-shears and cuts back to close, and this work still needs to expend more manpower and spends the more time to be finished, thereby has reduced operating efficiency again.
Summary of the invention
Technical problem to be solved by this invention provides a kind of material cutting machine with waste shearing mechanism, it directly is provided with waste shearing mechanism on material cutting machine, the waste material that cuts down from whole block material can be cut into fritter simultaneously, not only save a large amount of human and material resources, and improved production efficiency.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: the material cutting machine with waste shearing mechanism, mainly by being installed on the gear-box by bearing respectively and last cutting mechanism and the down cut mechanism that uses that cooperatively interact forms, an end of cutting mechanism bearing is connected with motor on described, and in gear-box, also be provided with the transmission mechanism that makes the reverse running of cutting mechanism and down cut mechanism, simultaneously, the other end at last cutting mechanism bearing is fixed with upper slitter, and following cutter is arranged in the corresponding fixed-site of down cut mechanism, described upper slitter and following cutter difference be structure in the form of a ring, and it is external all to be positioned at gearhousing, for the waste material that cuts down from material being cut into fritter, this material cutting machine also includes the waste shearing mechanism that is installed on the gear-box.
Further, described waste shearing mechanism is by the gear wheel, the pinion that cooperatively interact and use, and adopt same bearing fixing in the big cutterhead on the gear-box, adopt the pocket knife dish of same bearing fixing on gear-box to form with pinion with gear wheel, on described big cutterhead and little cutterhead, also be respectively equipped with some waste material shear knives.
Described big cutterhead is positioned at the gear wheel outside, and described little cutterhead is positioned at the pinion outside.
Can carry out simultaneously in order to make material cutting and waste material shear two work, this material cutting machine with waste shearing mechanism also includes the upper slitter fixed cover that upper slitter and following cutter is installed on cutting mechanism and the down cut mechanism bearing respectively and reaches cutter fixed cover down, described big cutterhead directly is arranged at down on the cutter fixed cover, and following cutter then is installed on the big cutterhead outside.Described upper slitter is with following cutter opposite spin and a corresponding point is arranged, and described pinion then is positioned at after the corresponding point of upper slitter and following cutter direction of rotation.
According to the different requirements with the waste material sheared length, the ratio of the described pinion and the gear wheel number of teeth is 1: 1～1: 9.
Further, the ratio of the described pinion and the gear wheel number of teeth is 1: 3.
Described be installed on the spacing between the waste material shear knife on the big cutterhead and be installed on little cutterhead on spacing between the waste material shear knife identical.
To sum up, the invention has the beneficial effects as follows:
(1) the present invention makes that by waste shearing mechanism is set just the waste material that produces can be cut into fragment when carrying out the material cutting reclaims, and has not only saved lot of manpower and material resources, and has improved production efficiency on material cutting machine.
(2) because the waste material among the present invention shear to be to cooperate with the waste material shear knife of little cutterhead and finish by being installed on big cutterhead, and it can be provided with the quantity ratio of spacing between the cutter or machete and pocket knife according to the sheared length requirement of different waste materials, but flexible operating.
(3) waste material is sheared by machine operation and is replaced original artificial treatment, makes that shearing the waste material that comes out has identical length and width, is convenient to staff's arrangement, reclaims, handles.
Description of drawings
Fig. 1 is the overall structure schematic diagram of material cutting machine of the present invention.
Fig. 2 is the perspective view of gear-box of the present invention.
Fig. 3 is the main TV structure schematic diagram of gear-box of the present invention.
Fig. 4 is the plan structure schematic diagram of gear-box of the present invention.
Fig. 5 is the main TV structure schematic diagram of waste shearing mechanism of the present invention.
Fig. 6 is the main TV structure schematic diagram of upper slitter fixed cover of the present invention.
Fig. 7 is the left TV structure schematic diagram of upper slitter fixed cover of the present invention.
Fig. 8 is the main TV structure schematic diagram of cutter fixed cover under the present invention.
Fig. 9 is the left TV structure schematic diagram of cutter fixed cover under the present invention.
Mark and corresponding parts title in the accompanying drawing: 1-gear-box; The last cutting mechanism of 2-; 3-down cut mechanism; The 4-transmission mechanism; The 5-upper slitter; Cutter under the 6-; The 7-waste shearing mechanism; The 8-gear wheel; The 9-pinion; The big cutterhead of 10-; The little cutterhead of 11-; 12-upper slitter fixed cover; Cutter fixed cover under the 13-; The 14-motor; 15-centralized positioning device; 16-promotes the material horizontal mobile device; 17-upper slitter installation place; Cutter installation place under the 18-; 19-gear installation place.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
As shown in Figure 1, material cutting machine is by two gear-boxes of installing relatively 1, and centralized positioning device 15 compositions, also is provided with in centralized positioning device 15 upper ends and promotes material horizontal mobile device 16.
Shown in Fig. 2～4, gear-box 1 is mainly by being installed on the gear-box 1 by bearing respectively and last cutting mechanism 2 and the down cut mechanism 3 that uses that cooperatively interact forms, an end of cutting mechanism 2 bearings is connected with motor 14 on described, and in gear-box 1, also be provided with the transmission mechanism 4 that makes cutting mechanism 2 and the 3 reverse runnings of down cut mechanism, simultaneously, the other end at last cutting mechanism 2 bearings is fixed with upper slitter 5, and following cutter 6 is arranged in down cut mechanism 3 corresponding fixed-site, described upper slitter 5 and following cutter 6 difference are structure in the form of a ring, and all is positioned at outside gear-box 1 housing.
The present invention also includes the waste shearing mechanism 7 that is installed on the gear-box 1, the structure of waste shearing mechanism 7 as shown in Figure 5, described waste shearing mechanism 7 is by the gear wheel 8, the pinion 9 that cooperatively interact and use, and adopt same bearing fixing in the big cutterhead 10 on the gear-box 1, adopt the pocket knife dish 11 of same bearing fixing on gear-box 1 to form with pinion 9 with gear wheel 8, on described big cutterhead 10 and pocket knife dish 11, also be respectively equipped with some waste material shear knives; Described big cutterhead 10 is positioned at gear wheel 8 outsides, and described pocket knife dish 11 is positioned at pinion 9 outsides.
This material cutting machine with waste shearing mechanism also includes the upper slitter fixed cover 12 that upper slitter 5 and following cutter 6 is installed on cutting mechanism 2 and down cut mechanism 3 bearings respectively and reaches cutter fixed cover 13 down, the structure of upper slitter fixed cover 12 is shown in Fig. 6,7, wherein upper slitter 5 is connected on the upper slitter installation place 17, the structure of following cutter fixed cover 13 is shown in Fig. 8,9, described big cutterhead 10 directly is arranged at down on the cutter fixed cover 13, and following cutter 6 then is installed on the following cutter installation place 18 in big cutterhead 10 outsides.Because big cutterhead 10 is installed on the same bearing with gear wheel 8, so gear wheel 8 can be installed on the inboard gear installation place 19 of big cutterhead 10.
Can find out among Fig. 3 that described upper slitter 5 is with following cutter 6 opposite spins and a corresponding point is arranged, 9 of described pinions are positioned at after the corresponding point of upper slitter 5 and following cutter 6 direction of rotation.If upper slitter 5 is for turning clockwise, then descending cutter 6 is counterclockwise to rotate, corresponding point place at them then cuts material open, and cutter suited the left side at place about pinion 9 was positioned at, and the waste material that produces after material is cut open directly enters pocket knife dish 10 and with big cutterhead 11 places it is cut into fragment; Opposite, if upper slitter 5 for being rotated counterclockwise, then descends cutter 6 for turning clockwise, 9 of pinions are positioned at the right-hand member of cutter corresponding point up and down.
With the difference of waste material sheared length, described pinion 9 is 1: 1～1: 9 with the ratio of gear wheel 8 numbers of teeth as required; Generally speaking, described pinion 9 is 1: 3 with the ratio of gear wheel 8 numbers of teeth, and when gear ratio was 1: 3, waste material can be cut into the length about 10mm; Same, if waste material need be cut into shorter length, then can be set to 1: 9 by gear ratio, the spacing between the waste material shear knife is more little on the gear wheel 8 so, the length that waste material is sheared is short more, and the spacing on the gear wheel 8 between the waste material shear knife is big more, and the length that waste material is sheared is long more.Certainly, described be installed on the number of gears between the waste material shear knife on the big cutterhead 10 and be installed on pocket knife dish 11 on the number of gears between the waste material shear knife must be identical, just can reach better result of use.
When use is of the present invention, open the material cutting machine power supply, the center line of material is adopted centralized positioning device 15 location, the device 16 that utilizes the promotion material horizontal to move is shifted to the other end with material to be cut from an end of cutting machine, promptly move from front to back in the horizontal direction, the waste material that produces in the process of cutting directly adopts the waste shearing mechanism 7 that is installed on close gear-box 1 one sides of cutter to shred, waste shearing mechanism 7 is coincide mutually by gear wheel 8 and pinion 9 and finishes shearing, it directly is installed on the material cutting machine, the upper slitter 5 of material cutting machine directly adopts upper slitter fixed cover 12 to be fixed on the upper slitter bearing, cutter shaft held under cutter fixed cover 13 was fixed under following cutter 6 adopted, upper slitter 5 and following cutter 6 be structure in the form of a ring all, and a corresponding point is arranged, material is cut into the width that needs by corresponding point, upper slitter 5 is necessary for following cutter 6 and is rotated counterclockwise during cutting, wherein on the bearing of upper slitter 5, be connected with motor 14, the rotation of following cutter 6 bearings is finished by the transmission mechanism 4 that is arranged in the gear-box 1, thereby reaches the purpose of material cutting the most at last.In order simultaneously the waste material that produces to be sheared, so just require waste shearing mechanism is installed on waste material generation place, promptly after the corresponding point of cutter direction of rotation up and down, in order to reach better result of use, the big cutterhead 10 of waste shearing mechanism directly can be arranged at down on the cutter fixed cover 12, promptly to the outermost once mounting gear wheel 8 is arranged from close gear-box 1 one sides at following cutter fixed cover 12, big cutterhead 10, following cutter 6, and pinion 9 is arranged at after the corresponding point of upper slitter 5 and following cutter 6, this moment, pinion 9 must be after the corresponding point of upper slitter 5 and following cutter 6 with the corresponding point of gear wheel 8, and the waste material that will just generate is cut into fragment simultaneously just.At this moment, place a containing box on ground under the waste shearing mechanism 7, the waste material that is shredded will drop in the containing box, changes containing box according to the concrete situation set time that produces waste material then and gets final product, thereby saved human cost greatly.
The above only is preferred embodiment of the present invention, is not the present invention is done any pro forma restriction, to any simple modification, equivalent variations that above embodiment did, all falls within protection scope of the present invention on every foundation technical spirit of the present invention.
Claims (8)
1. the material cutting machine that has waste shearing mechanism, it is characterized in that: mainly gear-box (1) is gone up and the last cutting mechanism (2) that uses that cooperatively interacts is formed with down cut mechanism (3) by being installed on by bearing respectively, an end of cutting mechanism (2) bearing is connected with motor (14) on described, and in gear-box (1), also be provided with the transmission mechanism (4) that makes cutting mechanism (2) and the reverse running of down cut mechanism (3), simultaneously, the other end at last cutting mechanism (2) bearing is fixed with upper slitter (5), and following cutter (6) is arranged in the corresponding fixed-site of down cut mechanism (3), described upper slitter (5) and following cutter (6) difference be structure in the form of a ring, and all be positioned at outside gear-box (1) housing, this material cutting machine also includes the waste shearing mechanism (7) that is installed on the gear-box (1).
2. the material cutting machine with waste shearing mechanism according to claim 1, it is characterized in that: described waste shearing mechanism (7) is by the gear wheel (8), the pinion (9) that cooperatively interact and use, and adopt same bearing fixing in the big cutterhead (10) on the gear-box (1), adopt the little cutterhead (11) of same bearing fixing on gear-box (1) to form with pinion (9) with gear wheel (8), on described big cutterhead (10) and little cutterhead (11), also be respectively equipped with some waste material shear knives.
3. the material cutting machine with waste shearing mechanism according to claim 2 is characterized in that: described big cutterhead (10) is positioned at gear wheel (8) outside, and described little cutterhead (11) is positioned at pinion (9) outside.
4. the material cutting machine with waste shearing mechanism according to claim 3, it is characterized in that: also include the upper slitter fixed cover (12) that upper slitter (5) and following cutter (6) is installed on cutting mechanism (2) and down cut mechanism (3) bearing respectively and reach cutter fixed cover (13) down, described big cutterhead (10) directly is arranged at down on the cutter fixed cover (13), and following cutter (6) then is installed on big cutterhead (10) outside.
5. the material cutting machine with waste shearing mechanism according to claim 4, it is characterized in that: described upper slitter (5) is with following cutter (6) opposite spin and a corresponding point is arranged, and described pinion (9) then is positioned at after the corresponding point of upper slitter (5) and following cutter (6) direction of rotation.
6. according to each described material cutting machine with waste shearing mechanism of claim 2～5, it is characterized in that: described pinion (9) is 1: 1～1: 9 with the ratio of gear wheel (8) number of teeth.
7. the material cutting machine with waste shearing mechanism according to claim 6 is characterized in that: described pinion (9) is 1: 3 with the ratio of gear wheel (8) number of teeth.
8. the material cutting machine with waste shearing mechanism according to claim 6 is characterized in that: the described number of gears that is installed between the last waste material shear knife of big cutterhead (10) is identical with the number of gears that is installed between the last waste material shear knife of little cutterhead (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010205687 CN101885087A (en) | 2010-06-22 | 2010-06-22 | Material cutting machine provided with waste shearing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010205687 CN101885087A (en) | 2010-06-22 | 2010-06-22 | Material cutting machine provided with waste shearing mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN101885087A true CN101885087A (en) | 2010-11-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010205687 Pending CN101885087A (en) | 2010-06-22 | 2010-06-22 | Material cutting machine provided with waste shearing mechanism |
Country Status (1)
| Country | Link |
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| CN (1) | CN101885087A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513595A (en) * | 2011-11-23 | 2012-06-27 | 武汉科技大学 | Circle shearing machine capable of determining width and smashing edges of lead belt for storage battery |
| CN109967781A (en) * | 2019-02-26 | 2019-07-05 | 龙杰(苏州)精密工业有限公司 | A kind of continuous efficient cutting mechanism of material belt type metalwork |
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| BE480638A (en) * | ||||
| DE3726538A1 (en) * | 1987-08-10 | 1989-02-23 | Schloemann Siemag Ag | Method and device for trimming the longitudinal edges of running rolling strip |
| US4964324A (en) * | 1988-11-14 | 1990-10-23 | Sms Engineering, Inc. | Side trimmer shear |
| CN1473083A (en) * | 2000-11-04 | 2004-02-04 | SMS�����ɷݹ�˾ | Compact rotary shears |
| CN201046512Y (en) * | 2007-05-10 | 2008-04-16 | 西峡龙成特种材料有限公司 | Hydraulic type double-side shears |
| CN201693238U (en) * | 2010-06-22 | 2011-01-05 | 成都成焊焊接设备有限公司 | Material cutting machine with waste material shearing mechanism |
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2010
- 2010-06-22 CN CN 201010205687 patent/CN101885087A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE480638A (en) * | ||||
| DE3726538A1 (en) * | 1987-08-10 | 1989-02-23 | Schloemann Siemag Ag | Method and device for trimming the longitudinal edges of running rolling strip |
| US4964324A (en) * | 1988-11-14 | 1990-10-23 | Sms Engineering, Inc. | Side trimmer shear |
| CN1473083A (en) * | 2000-11-04 | 2004-02-04 | SMS�����ɷݹ�˾ | Compact rotary shears |
| CN201046512Y (en) * | 2007-05-10 | 2008-04-16 | 西峡龙成特种材料有限公司 | Hydraulic type double-side shears |
| CN201693238U (en) * | 2010-06-22 | 2011-01-05 | 成都成焊焊接设备有限公司 | Material cutting machine with waste material shearing mechanism |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513595A (en) * | 2011-11-23 | 2012-06-27 | 武汉科技大学 | Circle shearing machine capable of determining width and smashing edges of lead belt for storage battery |
| CN109967781A (en) * | 2019-02-26 | 2019-07-05 | 龙杰(苏州)精密工业有限公司 | A kind of continuous efficient cutting mechanism of material belt type metalwork |
| CN109967781B (en) * | 2019-02-26 | 2024-03-15 | 龙杰(苏州)精密工业有限公司 | High-efficient mechanism of cutting of continuous material belt metalwork |
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Application publication date: 20101117 |