CN102507587A - Perambulated inspection system and method - Google Patents

Perambulated inspection system and method Download PDF

Info

Publication number
CN102507587A
CN102507587A CN2011102796089A CN201110279608A CN102507587A CN 102507587 A CN102507587 A CN 102507587A CN 2011102796089 A CN2011102796089 A CN 2011102796089A CN 201110279608 A CN201110279608 A CN 201110279608A CN 102507587 A CN102507587 A CN 102507587A
Authority
CN
China
Prior art keywords
detection system
light source
camera
tour detection
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2011102796089A
Other languages
Chinese (zh)
Other versions
CN102507587B (en
Inventor
马世宏
龚军
付家伟
伍启天
王文昆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuzhou CRRC Times Electric Co Ltd
Original Assignee
Zhuzhou CSR Times Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuzhou CSR Times Electric Co Ltd filed Critical Zhuzhou CSR Times Electric Co Ltd
Priority to CN2011102796089A priority Critical patent/CN102507587B/en
Publication of CN102507587A publication Critical patent/CN102507587A/en
Application granted granted Critical
Publication of CN102507587B publication Critical patent/CN102507587B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention provides a perambulated inspection system and method, wherein the perambulated inspection system comprises an installation frame, an upper computer, a plurality of cameras and a plurality of light sources; the cameras and the light sources are arranged on the installation frame; the installation frame is arranged above a target object and can move relative to the target object; the light sources are used for irradiating the target object; the cameras are used for shooting target object images so as to obtain target images; the cameras are used for sending the target images to the upper computer; and the upper computer is used for analyzing and processing the target images. According to the perambulated inspection system and method, disclosed by the invention, the effects of high efficiency on track perambulated inspection, accurate track defect positioning and high accuracy on defect size inspection can be achieved.

Description

Make an inspection tour detection system and method
Technical field
The present invention relates to railway territory, especially, relate to a kind of tour detection system.In addition, the invention still further relates to a kind of method that provides above-mentioned tour detection system to make an inspection tour detection.
Background technology
Operation brings great hidden danger to railway security for track surface scratch, sleeper crack, rail fasteners disappearance and damage.It mainly is visual method and mechanical type contact measuring method that state's inner orbit tour at present detects.
Wherein, visual method depends on a large amount of experienced trackwalkers track is carried out visual examination.But this kind method efficient is low, and can not measure the accurate numerical value of railroad flaws size.The mechanical type contact measuring method exists also that efficiency of measurement is low, the not high problem of track surface scratch flaw size accuracy.
Summary of the invention
The object of the invention is to provide a kind of tour detection system and method, makes an inspection tour the technical matters that detection efficiency is low, the railroad flaws dimensional accuracy is not high to solve track.
For realizing above-mentioned purpose, according to an aspect of the present invention, a kind of tour detection system is provided, to make an inspection tour detection system and include erecting frame, host computer, a plurality of camera and a plurality of light source, camera and light source are installed on erecting frame; Erecting frame is positioned at the top of an object and object motion relatively, the light source irradiation object, and the image of camera picked-up object, thus obtaining target image, camera sends to host computer with target image, and host computer carries out analyzing and processing to target image.
Further, make an inspection tour detection system and also comprise the light source regulating device, the light source regulating device is regulated the brightness of light source.
Further, the light source regulating device comprises electric power driving module and the regulator that is connected with host computer; Regulator comprises a control panel, and control panel comprises A/D modular converter, judge module, counting module, photoelectricity coupling module and the D/A modular converter that connects successively, and wherein, the A/D modular converter is connected with host computer; Judge module is provided with the numerical range in a plurality of zones; Counting module comprises a plurality of counters; Each counter is connected with judge module respectively; And corresponding each counter of each numerical range, the photoelectricity coupling module comprises a plurality of photoelectrical couplers that are connected with each counter respectively, each photoelectrical coupler all connects the D/A modular converter; Electric power driving module is connected in the D/A modular converter, and electric power driving module is controlled the brightness regulation of light source according to the signal of D/A modular converter.
Further, the initial value of each counter of counting module is zero, and each counter is provided with setting value.
Further, make an inspection tour detection system and also comprise a plurality of image pick-up cards that connect each camera respectively, the resulting target image of each camera is stored in the image pick-up card that is connected with each camera, and image pick-up card is sent to host computer with target image.
Further; Make an inspection tour detection system and also comprise the external trigger module, the external trigger module comprises tachogenerator, photoelectric encoder and the synchronous trigger circuit plate that connects in order, and the synchronous trigger circuit plate connects each camera; Wherein, Tachogenerator is gathered the travelling speed of erecting frame, and the travelling speed that collects is sent to photoelectric encoder, and photoelectric encoder produces the TTL square wave according to travelling speed; And the TTL square wave sent to the synchronous trigger circuit plate; The synchronous trigger circuit plate converts its TTL square wave that receives into LVDS or the RS signal trigger pip as camera, and then regulates camera gathering the image of object with the corresponding line scan rate of trigger pip, thereby obtains target image.
According to a further aspect in the invention; A kind of tour detection method also is provided, and this is patrolled and examined the survey method above-mentioned tour detection system is provided, and makes an inspection tour detection method and comprises the steps: the first step; Make and make an inspection tour detection system and object generation relative motion; Make the light source irradiation object of making an inspection tour detection system,, thereby obtain target image with the image of the camera picked-up object of making an inspection tour detection system; In second step, camera sends to the host computer of making an inspection tour detection system with target image, and the image processing system of host computer carries out analyzing and processing to target image, and the output analysis result.
Further, when carrying out the first step, make an inspection tour detection system and carry out following steps simultaneously: the light source regulating device of making an inspection tour detection system is regulated the brightness of the light source of tour detection system.
Further; The light source regulating device is regulated the brightness of light source and is comprised the steps: step S01; Host computer is handled the target image that receives; Thereby obtain the analog image strength signal, and the analog image strength signal is sent to the A/D modular converter of the regulator of light source regulating device; Step S02, the A/D modular converter converts the analog image strength signal to the digital picture strength signal, and then obtains the A/D value, and the A/D modular converter sends to judge module with the A/D value; Step S03, judge module judge the A/D value whether in arbitrary regional numerical range of the numerical range in a plurality of zones of judge module, if, then carry out step S04, if not, then do not do any processing, proceed step S01; Step S04, the initial value of the counter that the numerical range in the zone that belongs to the A/D value in the photoelectricity coupling module of light source regulating device is corresponding adds automatically, thereby obtains end value; Step S05, whether the counter judged result value of the correspondence of judge module equals the setting value of the counter of correspondence, if not, then turn back to step S01, if then carry out step S06; Step S06, with the photoelectrical coupler conducting that corresponding counter connects, corresponding simultaneously counter automatic clear, photoelectrical coupler generates digital signal level, and digital signal level is sent to the D/A modular converter; Step S07, the D/A modular converter converts the digital signal level that receives analog voltage signal to and analog voltage signal is directly sent to electric power driving module; Step S08, electric power driving module changes according to the luminosity of analog voltage signal control light source.
Further, when carrying out the first step, make an inspection tour detection system and carry out following steps simultaneously: the external trigger module of making an inspection tour detection system is sent trigger pip to camera, and camera is to gather target image with the corresponding line scan rate of trigger pip.
Further, when carrying out the first step, make an inspection tour detection system and carry out following steps respectively simultaneously: the light source regulating device of making an inspection tour detection system is regulated the brightness of light source; Make an inspection tour the external trigger module of detection system and send trigger pip to camera, camera is to gather target image with the corresponding line scan rate of trigger pip.
Further; Make an inspection tour the external trigger module of detection system and send trigger pip to also carrying out following steps before the camera: the travelling speed of the erecting frame of detection system is maked an inspection tour in the tachogenerator collection of external trigger module, and travelling speed is sent to the photoelectric encoder of external trigger module; Photoelectric encoder produces the TTL square wave according to travelling speed, and the TTL square wave is sent to the synchronous trigger circuit plate of external trigger module; The synchronous trigger circuit plate converts the TTL square wave into LVDS or the RS232 signal trigger pip as camera, and LVDS or RS signal are sent to camera.
Further; In second step; The image processing system of host computer carries out analyzing and processing to target image and comprises the steps: the first step, the image pre-service: image processing system smoothly reaches denoising to target image and handles, thereby obtains muting target image; In second step, zone identification: image processing system is discerned the various zones of muting target image, and muting target image is divided into rail zone, sleeper zone and non-rail zone, and with the input picture of each zone as follow-up defects detection; In the 3rd step, defects detection: image processing system detects, analyzes input picture, thereby judges, obtains the concrete zone at defective place and the kind of defective; The 4th step; Defect location: the real-time speed that obtains making an inspection tour the detection system operation according to the tachogenerator of external trigger module; Obtain making an inspection tour the range ability of detection system; The information of range ability is one to one with the sequence number of the target image of being gathered, and according to the corresponding relation of range ability and detected defective, recording defect appears at the accurate position on the object in motion process; The 5th step, Symptom and classification: from rail zone, sleeper is regional and the corresponding different geometric characteristic of the detected defective in non-rail zone, utilize the different geometric characteristic defective is described and to be classified; In the 6th step, report output: the defective that will describe and classify is exported as analysis result.
The present invention has following beneficial effect:
Through the present invention, can reach track and make an inspection tour detection efficiency height, railroad flaws accurate positioning and the high effect of flaw size accuracy in detection.
Except top described purpose, feature and advantage, the present invention also has other purpose, feature and advantage.To do further detailed explanation to the present invention with reference to figure below.
Description of drawings
The accompanying drawing that constitutes the application's a part is used to provide further understanding of the present invention, and illustrative examples of the present invention and explanation thereof are used to explain the present invention, do not constitute improper qualification of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the tour detection system of the preferred embodiment of the present invention;
Fig. 2 is the structural representation of the light source regulating device of the preferred embodiment of the present invention;
Fig. 3 is the method flow diagram that the light source of the using light source regulating device realization of the preferred embodiment of the present invention is regulated; And
Fig. 4 is the structural representation of the external trigger module of the preferred embodiment of the present invention.
Embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
Referring to Fig. 1, make an inspection tour detection system and comprise erecting frame 8, a plurality of light sources 1 and a plurality of camera 3 that are positioned at object 9 tops are installed on the erecting frame 8 symmetrically.Light source 1 and camera 3 all are connected with host computer 7.In the process that erecting frame 8 moves along object 9 with certain speed, light source 1 luminous irradiation object 9; 3 pairs of objects of camera 9 carry out the shooting of image, thereby obtain target image.Afterwards, camera 3 sends to host computer 7 with target image, and through the image processing system in the host computer 7 target image of receiving is carried out analyzing and processing.
In other embodiments, do not need erecting frame 8, but light source 1 and camera 3 are installed on the bottom of locomotive symmetrically, and make locomotive along object 9 operations.
Preferably, in this embodiment, the target image that camera 3 is absorbed can be stored in earlier in the data collecting card 5, and data collecting card 5 is delivered to host computer 7 with target image again and carries out analyzing and processing.
Make an inspection tour detection system in the process of operation, extraneous physical environment light is always changing.For avoiding of the influence of physical environment light, require light source 1 brightness high, good uniformity, good stability to object 9 testings.In order to improve the whole tour detection system adaptability of physical environment light to external world; To different measurement period (like day or night) and different measurement location (like the tunnel; Complex conditions such as Plain), the brightness of light source 1 is to regulate in the whole service process.The brightness of light source 1 has influenced in shooting quality and the host computer 7 of target image image processing system to the accuracy of target image identification.Therefore, in this embodiment, utilize the light source regulating device that light source 1 is regulated.Preferably, the light source regulating device comprises electric power driving module 4 and the regulator 2 that is connected with host computer 7.
Please combine with reference to Fig. 2, regulator 2 comprises a control panel 21, and control panel 21 comprises A/D modular converter 211, judge module 213, counting module 215, photoelectricity coupling module 217 and D/A modular converter 219.A/D modular converter 211 is connected with judge module 213 with host computer 7 respectively; A/D modular converter 211 is used to accept host computer 7 signals, and the conversion of signals that host computer 7 passes over is become to be delivered to judge module 213 after judge module 213 identified signal and to judge.Judge module 213 is provided with the numerical range in a plurality of zones.Counting module 215 comprises a plurality of counters.Each counter all is connected with judge module 213, and makes the corresponding counter of each regional numerical range in the judge module 213.The initial value of each counter is zero, and each counter is provided with setting value.Photoelectricity coupling module 217 comprises a plurality of photoelectrical couplers that connect with corresponding counter respectively, and each photoelectrical coupler all connects D/A modular converter 219.D/A modular converter 219 is connected with electric power driving module 4, and it is luminous that electric power driving module 4 is used for direct driving light source 1.
Please combine with reference to Fig. 3, light source regulating device of the present invention is following to the detailed process that light source 1 carries out brightness regulation:
Step S01, host computer 7 receives the target image that camera 3 is taken, and the intensity of light source analytic system in the host computer 7 is carried out check and analysis to the intensity of target image, thereby obtains the analog image strength signal.Host computer 7 sends to the analog image strength signal A/D modular converter 211 of light source regulating device.
Step S02, A/D modular converter 211 converts the analog image strength signal to the digital picture strength signal, and then obtains the A/D value, and A/D modular converter 211 sends to judge module 213 with the A/D value.
Step S03, judge module 213 judge the A/D value whether in arbitrary regional numerical range of the numerical range in a plurality of zones of judge module 213, if, then carry out step S04, if not, then do not do any processing, proceed step S01.
Step S04, the initial value of the counter that the numerical range in the zone that belongs to the A/D value in the photoelectricity coupling module 217 of light source regulating device is corresponding adds 1 automatically, thereby obtains end value.
Step S05, whether the counter judged result value of the above-mentioned correspondence of judge module 213 equals the setting value of this correspondence counter, if not, then turn back to step S01, if then carry out step S06.
Step S06, the photoelectrical coupler conducting that corresponding counter with this connects simultaneously should correspondence counter automatic clear, and this photoelectrical coupler generates digital signal level, and digital signal level is sent to D/A modular converter 219.
Step S07, D/A modular converter 219 convert the digital signal level that receives to analog voltage signal and analog voltage signal are directly sent to the electric power driving module 4 of light source regulating device.
Step S08, electric power driving module 4 changes according to the brightness of analog voltage signal control light source 1.
Preferably, in this embodiment, the present invention has carried out brightness regulation through the light source regulating device three times to light source 1, and after regulating each time, control light source 1 is corresponding sends first order intensity light, second level intensity light and third level intensity light.The concise and to the point process that light source regulating device adjusting light source 1 successively sends first order intensity light, second level intensity light and third level intensity light is asked for an interview as follows:
In the process of making an inspection tour the detection system operation; The light source regulating device adopts above-mentioned steps S01 to carry out the adjusting of first order intensity light to step S08 to light source 1; After this, if the ambient light of extraneous nature is still changing, then the light source regulating device is further regulated light source 1; Be that the light source regulating device repeats the step of above-mentioned steps S01 to step S08 once more, regulate light source 1 and send second level intensity light.Regulate light source 1 in the light source regulating device and send in the process of second level intensity light, light source 1 is still by first order intensity target illuminated thing 9.The light source regulating device is after the adjusting of accomplishing second level intensity light, if the ambient light of extraneous nature is still changing, the light source regulating device repeats the step of above-mentioned steps S01 to step S08 once more, regulates light source 1 and sends third level intensity light.Regulate light source 1 in the light source regulating device and send in the process of third level intensity light, light source 1 is still by second level intensity target illuminated thing 9.
In other embodiments of the invention, can increase or reduce the number of the numerical range of judge module 213 according to different natural environment light and geographical environment.Simultaneously, the number of increase or minimizing and the corresponding counter of numerical range, and the number of the photoelectricity coupling module 217 that is connected with counter of increase or minimizing.Therefore, the light source regulating device is not limited in three grades of adjustings of the foregoing description to the adjusting rank of the intensity of light source 1, but can carry out the setting of different brackets according to different external condition.
In order to obtain high-quality target image further, need carry out synchro control to the line scan rate of camera 3 and the travelling speed of erecting frame 8.Because in the process of object 9 operations, its speed is non-homogeneous constant at erecting frame 8.Erecting frame 8 travelling speed inhomogeneous gathered target images to camera 3 and brings influence, will cause the difference of detection resolution on the two-dimensional directional of each camera 3, finally can have influence on the accuracy of detection of making an inspection tour detection system.Therefore, for the line scan rate that can regulate camera 3 according to the change information of the movement velocity of erecting frame 8, can control the line scan rate of camera 3 through external trigger module 6.
Please combine referring to Fig. 4, external trigger module 6 comprises a tachogenerator 61, photoelectric encoder 63 and synchronous trigger circuit plate 65.The input end of photoelectric encoder 63 is connected on the tachogenerator 61.The output terminal of photoelectric encoder 63 is connected on the synchronous trigger circuit plate 65.Each camera 3 all is connected to the synchronous trigger circuit plate 65 of external trigger module 6.At erecting frame 8 in the process of object 9 operation, the travelling speed that tachogenerator 61 is gathered erecting frames 8, and the travelling speed that collects sent to photoelectric encoder 63.Photoelectric encoder 63 produces the different TTL square wave of frequency according to different travelling speed, and the TTL square wave is sent to synchronous trigger circuit plate 65.Synchronous trigger circuit plate 65 converts the TTL square wave into LVDS or the RS232 signal trigger pip as camera 3, and then regulates camera 3 to gather target image with the corresponding line scan rate of trigger pip.External trigger module 6 is regulated the line scan rate of camera 3 according to the movement velocity of erecting frame 8, camera 3 can be taken obtain high-quality target image.
In the present invention, the camera 3 preferred CCD cameras that adopt more preferably adopt line sweep CCD camera.Object 9 can be track, also can be other any object that needs detection.Target image can be orbital elements image (as: rail, railway ballast, images such as fastener and sleeper).
When utilizing tour detection system of the present invention that object 9 is detected, comprise following several steps:
The first step: make an inspection tour detection system and object 9 generation relative motions, make an inspection tour the light source 1 irradiation object 9 of detection system, the image of camera 3 picked-up objects 9, thus obtain target image.Preferably, when carrying out this first step, make an inspection tour the light source regulating device of detection system and simultaneously the brightness of light source 1 is regulated, process that the light source regulating device is regulated light source 1 as above step S01 is set forth to step S08, repeats no more at this.More preferably, when carrying out this first step, make an inspection tour the external trigger module 6 of detection system and send trigger pip simultaneously to camera 3, camera 3 is to gather target image with the corresponding line scan rate of trigger pip.
In other embodiment of the present invention, when carrying out the first step, the light source regulating device can be regulated the brightness of light source 1 simultaneously, and still, external trigger module 6 can not trigger camera 3 simultaneously to gather target image with the corresponding line scan rate of trigger pip.In like manner, when carrying out the first step, external trigger module 6 can trigger camera 3 simultaneously to gather target image with the corresponding line scan rate of trigger pip, and still, the light source regulating device can not regulated the brightness of light source 1 simultaneously.
Second step: camera 3 sends to the host computer 7 of making an inspection tour detection system with target image, and the image processing system of host computer 7 carries out analyzing and processing to target image, and the output analysis result.
In above-mentioned second step, promptly the image processing system in the host computer 7 in turn includes the following steps to the concrete process that target image carries out analyzing and processing:
The first step, image pre-service: target image is smoothly reached denoising handle, thereby obtain muting target image.
In second step, zone identification: target image all is by rail is regional, sleeper is regional and non-rail zone constitutes.After the various zones of 7 pairs of muting target images of host computer are discerned, with target image be divided into above-mentioned rail zone, sleeper is regional and non-rail zone, and with the input picture of each zone as follow-up defects detection.
In the 3rd step, defects detection: image processing system detects, analyzes input picture, thereby judges, obtains the concrete zone at defective place and the kind of defective.Preferably, there is different defects in the different target area image, uses different algorithms that different area images is detected.To confirm which defective each zone specifically exists.Promptly be: defective is positioned at the rail zone, the sleeper zone also is non-rail zone; Concrete defective is the scratch on rail surface, or crackle.
The 4th step; Defect location: the real-time speed that obtains making an inspection tour the detection system operation according to the tachogenerator 61 of external trigger module 6; Can obtain making an inspection tour the range ability of detection system; The information of range ability is one to one with the sequence number of the target image of being gathered, and according to the corresponding relation of range ability and detected defective, can in motion process, appear at the accurate position on the object 9 by recording defect.
The 5th step, Symptom and classification: from rail zone, sleeper is regional and the corresponding different geometric characteristic of the detected defective in non-rail zone, utilize the different geometric characteristic defective is described and to be classified.Preferably, in the 5th step ground, the defective of the image in different target zone usually shows as various geometric properties.The normal geometric properties that uses has girth, major axis, minor axis and area etc.As: steel rail defect can be with eccentricity, and information such as density and length breadth ratio input to the vectorial input end of study vector quantization (LVQ) neural network identification.As, tread falls piece according to the identification of LVQ neural network, adopts the key element of area as Symptom; Crackle then returns the key element of length information as Symptom.As: various abrasive characteristics are carried out as much as possible, preferably separate, mutual ind description, so that reflect the characteristics of various defective different aspects, convenient follow-up identification.
The 6th step, report output: the defective of having described in the 5th step and classify is exported as analysis result.Preferably; In the 6th step; The size of the image that different target is regional, the defective locations of every width of cloth image, each defective and grade and relevant information thereof are printed by the form of form and are gathered, and can be output as forms such as Excel form, html web page file or TXT document.
The above is merely the preferred embodiments of the present invention, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (13)

1. make an inspection tour detection system for one kind, it is characterized in that said tour detection system includes erecting frame (8), host computer (7), a plurality of camera (3) and a plurality of light source (1), said camera (3) and said light source (1) are installed on said erecting frame (8);
Said erecting frame (8) is positioned at the top of an object (9) and can moves by said relatively object (9); Said light source (1) shines said object (9); Said camera (3) absorbs the image of said object (9); Thereby obtain target image, said camera (3) sends to said host computer (7) with said target image, and said host computer (7) carries out analyzing and processing to said target image.
2. tour detection system according to claim 1 is characterized in that, said tour detection system also comprises the light source regulating device, and said light source regulating device is regulated the brightness of said light source (1).
3. tour detection system according to claim 2 is characterized in that, said light source regulating device comprises electric power driving module (4) and the regulator (2) that is connected with said host computer (7);
Said regulator (2) comprises a control panel (21); Said control panel (21) comprises A/D modular converter (211), judge module (213), counting module (215), photoelectricity coupling module (217) and the D/A modular converter (219) that connects successively; Wherein, said A/D modular converter (211) is connected with said host computer (7);
Said judge module (213) is provided with the numerical range in a plurality of zones; Said counting module (215) comprises a plurality of counters; Each said counter is connected with said judge module (213) respectively; And corresponding each the said counter of each said numerical range, said photoelectricity coupling module (217) comprises a plurality of photoelectrical couplers that are connected with each said counter respectively, each said photoelectrical coupler all connects said D/A modular converter (219);
Electric power driving module (4) is connected in said D/A modular converter (219), and said electric power driving module (4) is controlled the brightness regulation of light source (1) according to the signal of said D/A modular converter (219).
4. tour detection system according to claim 3 is characterized in that, the initial value of each counter of said counting module (215) is zero, and each said counter is provided with setting value.
5. according to any described tour detection system in the claim 1 to 3; It is characterized in that; Said tour detection system also comprises a plurality of image pick-up cards (5) that connect each said camera (3) respectively; The resulting said target image of each said camera (3) is stored in the said image pick-up card (5) that is connected with each said camera (3), and said image pick-up card (5) is sent to said host computer (7) with said target image.
6. tour detection system according to claim 5; It is characterized in that; Said tour detection system also comprises external trigger module (6), and said external trigger module (6) comprises tachogenerator (61), photoelectric encoder (63) and the synchronous trigger circuit plate (65) that connects in order, and said synchronous trigger circuit plate (65) connects each said camera (3); Wherein
Said tachogenerator (61) is gathered the travelling speed of said erecting frame (8); And the said travelling speed that will collect sends to said photoelectric encoder (63); Said photoelectric encoder (63) produces the TTL square wave according to said travelling speed; And said TTL square wave sent to said synchronous trigger circuit plate (65); Said synchronous trigger circuit plate (65) converts its TTL square wave that receives into LVDS or the RS232 signal trigger pip as said camera (3), and then regulates said camera (3) gathering the image of said object (9) with the corresponding line scan rate of said trigger pip, thereby obtains said target image.
7. make an inspection tour detection method for one kind, it is characterized in that any described tour detection system in the claim 1 to 6 is provided, and said tour detection method comprises the steps:
The first step; Make said tour detection system and object (9) produce relative motion; Make the light source (1) of said tour detection system shine said object (9), absorb the image of said object (9) with the camera (3) of said tour detection system, thereby obtain target image;
In second step, said camera (3) sends to the host computer (7) of said tour detection system with said target image, and the image processing system of said host computer (7) carries out analyzing and processing to said target image, and the output analysis result.
8. tour detection method according to claim 7 is characterized in that, when carrying out the said first step, said tour detection system is carried out following steps simultaneously:
The light source regulating device of said tour detection system is regulated the brightness of the light source (1) of said tour detection system.
9. tour detection method according to claim 8 is characterized in that, said light source regulating device is regulated the brightness of said light source (1) and comprised the steps:
Step S01, said host computer (7) is handled the target image that receives, thereby obtains the analog image strength signal, and said analog image strength signal is sent to the A/D modular converter (211) of the regulator (2) of said light source regulating device;
Step S02, said A/D modular converter (211) converts said analog image strength signal to the digital picture strength signal, and then obtains the A/D value, and said A/D modular converter (211) sends to said judge module (213) with said A/D value;
Step S03, said judge module (213) judge said A/D value whether in the numerical range in any zone of the numerical range in a plurality of zones of said judge module (213), if; Then carry out step S04; If not, then do not do any processing, proceed said step S01;
Step S04, the initial value of the counter that the numerical range in the zone that belongs to said A/D value in the photoelectricity coupling module (217) of said light source regulating device is corresponding adds 1 automatically, thereby obtains end value;
Step S05, the said counter of the said correspondence of said judge module (213) judge whether said end value equals the setting value of the said counter of said correspondence, if not, then turn back to step S01, if then carry out step S06;
Step S06, with the photoelectrical coupler conducting that said corresponding counter connects, the counter automatic clear of said correspondence of while, said photoelectrical coupler generates digital signal level, and said digital signal level is sent to D/A modular converter (219);
Step S07, the said digital signal level that said D/A modular converter (219) will receive convert analog voltage signal to and said analog voltage signal are directly sent to the electric power driving module (4) of said light source regulating device;
Step S08, the luminosity that said electric power driving module (4) is controlled said light source (1) according to said analog voltage signal changes.
10. tour detection method according to claim 7 is characterized in that, when carrying out the said first step, said tour detection system is carried out following steps simultaneously:
The external trigger module (6) of said tour detection system is sent trigger pip and is given said camera (3), and said camera (3) is to gather said target image with the corresponding line scan rate of said trigger pip.
11. tour detection method according to claim 7 is characterized in that, when carrying out the said first step, said tour detection system is carried out following steps respectively simultaneously:
The light source regulating device of said tour detection system is regulated the brightness of said light source (1);
The external trigger module (6) of said tour detection system is sent trigger pip and is given said camera (3), and said camera (3) is to gather said target image with the corresponding line scan rate of said trigger pip.
12. tour detection method according to claim 11 is characterized in that, the external trigger module (6) of said tour detection system is sent said trigger pip and is also carried out following steps before for said camera (3):
The tachogenerator (61) of said external trigger module (6) is gathered the travelling speed of the erecting frame (8) of said tour detection system, and said travelling speed is sent to the photoelectric encoder (63) of said external trigger module (6);
Said photoelectric encoder (63) produces the TTL square wave according to said travelling speed, and said TTL square wave is sent to the synchronous trigger circuit plate (65) of said external trigger module (6);
Said synchronous trigger circuit plate (65) converts said TTL square wave into LVDS or the RS232 signal said trigger pip as said camera (3), and said LVDS or RS232 signal are sent to said camera (3).
13. tour detection method according to claim 7 is characterized in that, in said second step, the said image processing system of said host computer (7) carries out analyzing and processing to said target image and comprises the steps:
The first step, the image pre-service: said image processing system smoothly reaches denoising to target image and handles, thereby obtains muting target image;
Second step; Zone identification: said image processing system is discerned the various zones of said muting target image; Said muting target image is divided into rail zone, sleeper zone and non-rail zone, and with the input picture of each zone as follow-up defects detection;
In the 3rd step, defects detection: said image processing system detects, analyzes said input picture, thereby judges, obtains the concrete zone at defective place and the kind of said defective;
The 4th step; Defect location: the real-time speed that obtains said tour detection system operation according to the tachogenerator (61) of said external trigger module (6); Obtain the range ability of said tour detection system; The information of said range ability is one to one with the sequence number of the said target image of being gathered, and according to the corresponding relation of said range ability and detected said defective, writes down said defective and in motion process, appears at the accurate position on the said object (9);
The 5th step, Symptom and classification: from said rail zone, said sleeper zone and the corresponding different geometric characteristic of the detected said defective in said non-rail zone, utilize said different geometric characteristic said defective is described and to be classified;
In the 6th step, report output: the said defective that will describe and classify is exported as said analysis result.
CN2011102796089A 2011-09-20 2011-09-20 Perambulated inspection system and method Active CN102507587B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011102796089A CN102507587B (en) 2011-09-20 2011-09-20 Perambulated inspection system and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011102796089A CN102507587B (en) 2011-09-20 2011-09-20 Perambulated inspection system and method

Publications (2)

Publication Number Publication Date
CN102507587A true CN102507587A (en) 2012-06-20
CN102507587B CN102507587B (en) 2013-11-27

Family

ID=46219694

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011102796089A Active CN102507587B (en) 2011-09-20 2011-09-20 Perambulated inspection system and method

Country Status (1)

Country Link
CN (1) CN102507587B (en)

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102981520A (en) * 2012-11-30 2013-03-20 苏州有色金属研究院有限公司 Method for controlling synchronous acquisition of multiple cameras
CN103061219A (en) * 2013-01-14 2013-04-24 武汉汉宁科技有限公司 Method and device for automatically checking fastening states of railway fasteners and spring fasteners
CN103454556A (en) * 2013-08-09 2013-12-18 国家电网公司 Tour inspection device with 3D scanning function and detection method thereof
CN104764520A (en) * 2015-04-10 2015-07-08 上海理工大学 Low-frame-rate camera large-visual-field vibration measurement device
CN105719252A (en) * 2016-01-19 2016-06-29 中国铁道科学研究院 Real-time high dynamic range drawing method and device of railway patrol image
CN105891217A (en) * 2016-04-27 2016-08-24 重庆大学 System and method for detecting surface defects of steel rails based on intelligent trolley
CN106769887A (en) * 2017-01-12 2017-05-31 薛永富 A kind of transparency device, system and network
CN107364466A (en) * 2017-07-18 2017-11-21 上海欣铁机电科技有限公司 A kind of contactless rail polling system of rail vehicle
CN107576666A (en) * 2017-10-13 2018-01-12 成都精工华耀机械制造有限公司 A kind of double light spectrum image-forming rails and fastener method for detecting abnormality
CN108332926A (en) * 2018-01-05 2018-07-27 株洲时代电子技术有限公司 A kind of bridge cruising inspection system
CN108431584A (en) * 2015-12-25 2018-08-21 富士胶片株式会社 Damage information processing unit and damage information processing method
CN109142231A (en) * 2018-07-16 2019-01-04 中国科学院光电研究院 A kind of balloon borne weak/Small object round-the-clock monitoring system based on polarization multi-spectrum
CN109421768A (en) * 2017-08-31 2019-03-05 成都唐源电气股份有限公司 A kind of automatic passing over of neutral section magnetic pillow detection device and method
CN109521030A (en) * 2018-10-12 2019-03-26 成都精工华耀科技有限公司 A kind of track visualization inspection RGBD imaging system
CN109975315A (en) * 2019-04-29 2019-07-05 南昌工程学院 A kind of track component surface defect vision inspection car
CN112441064A (en) * 2019-08-30 2021-03-05 比亚迪股份有限公司 Rail flaw detection method, device and system and automatic inspection vehicle
CN113146368A (en) * 2020-05-29 2021-07-23 浙江大学 Steel rail surface quality detection system used on long trajectory
CN113596454A (en) * 2021-08-02 2021-11-02 成都引力视创科技有限公司 Railway track image processing method and system, storage medium and electronic equipment
EP4016058A1 (en) * 2020-12-16 2022-06-22 Zhejiang University Automatic machine of vision on detection device for workpiece with complex curved surface
CN115494068A (en) * 2022-09-19 2022-12-20 卡奥斯工业智能研究院(青岛)有限公司 Product detection method, device, detection equipment and storage medium

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997011872A1 (en) * 1995-09-26 1997-04-03 London Underground Limited Method and apparatus for monitoring track condition
US20080007724A1 (en) * 2006-07-10 2008-01-10 Wing Yeung Chung Rail Vehicle Mounted Rail Measurement System
CN101699273A (en) * 2009-10-29 2010-04-28 北京交通大学 Auxiliary detection device and method of image processing for on-line flaw detection of rails
CN101769877A (en) * 2008-12-26 2010-07-07 中国铁道科学研究院基础设施检测研究所 Track surface scratch detection system
CN101827221A (en) * 2010-03-23 2010-09-08 华南理工大学 CCD (Charge Coupled Device) light source intensity self-adaption regulation system and method thereof
CN102030016A (en) * 2010-11-03 2011-04-27 西南交通大学 Structured light vision-based track irregularity state detection method
CN202275055U (en) * 2011-09-20 2012-06-13 株洲时代电子技术有限公司 Patrol and detection system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997011872A1 (en) * 1995-09-26 1997-04-03 London Underground Limited Method and apparatus for monitoring track condition
US20080007724A1 (en) * 2006-07-10 2008-01-10 Wing Yeung Chung Rail Vehicle Mounted Rail Measurement System
CN101769877A (en) * 2008-12-26 2010-07-07 中国铁道科学研究院基础设施检测研究所 Track surface scratch detection system
CN101699273A (en) * 2009-10-29 2010-04-28 北京交通大学 Auxiliary detection device and method of image processing for on-line flaw detection of rails
CN101827221A (en) * 2010-03-23 2010-09-08 华南理工大学 CCD (Charge Coupled Device) light source intensity self-adaption regulation system and method thereof
CN102030016A (en) * 2010-11-03 2011-04-27 西南交通大学 Structured light vision-based track irregularity state detection method
CN202275055U (en) * 2011-09-20 2012-06-13 株洲时代电子技术有限公司 Patrol and detection system

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102981520A (en) * 2012-11-30 2013-03-20 苏州有色金属研究院有限公司 Method for controlling synchronous acquisition of multiple cameras
CN103061219A (en) * 2013-01-14 2013-04-24 武汉汉宁科技有限公司 Method and device for automatically checking fastening states of railway fasteners and spring fasteners
CN103454556A (en) * 2013-08-09 2013-12-18 国家电网公司 Tour inspection device with 3D scanning function and detection method thereof
CN103454556B (en) * 2013-08-09 2016-01-20 国家电网公司 A kind of inspection device and detection method thereof with 3D scan function
CN104764520B (en) * 2015-04-10 2018-04-20 上海理工大学 The low big visual field vibration measurement method of frame per second camera
CN104764520A (en) * 2015-04-10 2015-07-08 上海理工大学 Low-frame-rate camera large-visual-field vibration measurement device
CN108431584B (en) * 2015-12-25 2021-04-27 富士胶片株式会社 Damage information processing apparatus and damage information processing method
CN108431584A (en) * 2015-12-25 2018-08-21 富士胶片株式会社 Damage information processing unit and damage information processing method
CN105719252A (en) * 2016-01-19 2016-06-29 中国铁道科学研究院 Real-time high dynamic range drawing method and device of railway patrol image
CN105719252B (en) * 2016-01-19 2018-08-14 中国铁道科学研究院 A kind of patrolling railway image real time high dynamic range method for drafting and device
CN105891217A (en) * 2016-04-27 2016-08-24 重庆大学 System and method for detecting surface defects of steel rails based on intelligent trolley
CN106769887A (en) * 2017-01-12 2017-05-31 薛永富 A kind of transparency device, system and network
CN107364466A (en) * 2017-07-18 2017-11-21 上海欣铁机电科技有限公司 A kind of contactless rail polling system of rail vehicle
CN109421768A (en) * 2017-08-31 2019-03-05 成都唐源电气股份有限公司 A kind of automatic passing over of neutral section magnetic pillow detection device and method
CN107576666A (en) * 2017-10-13 2018-01-12 成都精工华耀机械制造有限公司 A kind of double light spectrum image-forming rails and fastener method for detecting abnormality
CN108332926A (en) * 2018-01-05 2018-07-27 株洲时代电子技术有限公司 A kind of bridge cruising inspection system
CN109142231A (en) * 2018-07-16 2019-01-04 中国科学院光电研究院 A kind of balloon borne weak/Small object round-the-clock monitoring system based on polarization multi-spectrum
CN109521030A (en) * 2018-10-12 2019-03-26 成都精工华耀科技有限公司 A kind of track visualization inspection RGBD imaging system
CN109975315A (en) * 2019-04-29 2019-07-05 南昌工程学院 A kind of track component surface defect vision inspection car
CN112441064A (en) * 2019-08-30 2021-03-05 比亚迪股份有限公司 Rail flaw detection method, device and system and automatic inspection vehicle
CN112441064B (en) * 2019-08-30 2023-02-10 比亚迪股份有限公司 Rail flaw detection method, device and system and automatic inspection vehicle
CN113146368A (en) * 2020-05-29 2021-07-23 浙江大学 Steel rail surface quality detection system used on long trajectory
EP4016058A1 (en) * 2020-12-16 2022-06-22 Zhejiang University Automatic machine of vision on detection device for workpiece with complex curved surface
CN113596454A (en) * 2021-08-02 2021-11-02 成都引力视创科技有限公司 Railway track image processing method and system, storage medium and electronic equipment
CN115494068A (en) * 2022-09-19 2022-12-20 卡奥斯工业智能研究院(青岛)有限公司 Product detection method, device, detection equipment and storage medium

Also Published As

Publication number Publication date
CN102507587B (en) 2013-11-27

Similar Documents

Publication Publication Date Title
CN102507587B (en) Perambulated inspection system and method
CN102556116B (en) System and method for detecting deficiency of railway fasteners on basis of laser and vision
CN101045459B (en) Contactless CCD high speed dynamic detection device
CN106049210A (en) Intelligent rail state detection platform
CN205632521U (en) Track state intelligence inspection device
CN102759347B (en) Online in-process quality control device and method for high-speed rail contact networks and composed high-speed rail contact network detection system thereof
CN102897192A (en) Detection system for urban railway traffic contact rail and detection method thereof
CN105905132A (en) Intelligent rail state patrolling device and method
CN109242035B (en) Vehicle bottom fault detection device and method
CN110930415B (en) Method for detecting spatial position of track contact net
CN106448189A (en) Multilane speed measuring and block port triggering method and device based on microwaves
CN106226157A (en) Concrete structure member crevices automatic detection device and method
EP2312269A1 (en) A method and a system for inspecting a pantograph
CN108827982B (en) Straddle type monorail track beam finger-shaped plate defect detection method and system based on deep learning
CN206133929U (en) Device that multilane tested speed and bayonet socket triggers based on microwave
CN101270981A (en) Material position measuring method and device based on machine vision
CN1936555A (en) Damage-free detection system for strong conveying belt
CN203372260U (en) A device for high-speed dynamic real-time detection of looseness of rail fasteners
CN103413439B (en) A kind of passenger vehicle based on video and lorry sorting technique
WO2007062584A1 (en) A high-speed dynamic detecting device of non-contact type
CN104410820A (en) Vehicle-mounted trackside equipment box cover and cable appearance inspection system
KR20200052630A (en) System for detecting stereo of roadbed crack using line scan camera and method therefor
CN102706283A (en) Online real-time detecting method for dynamic displacement of contact system of electric railway
Hsieh et al. Offline Deep-learning-based Defective Track Fastener Detection and Inspection System.
CN106428108A (en) Train loading safety detection device

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant