CN102505850A - Mounting structure of concrete pumping unit and concrete pumping equipment - Google Patents

Mounting structure of concrete pumping unit and concrete pumping equipment Download PDF

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Publication number
CN102505850A
CN102505850A CN2011103533023A CN201110353302A CN102505850A CN 102505850 A CN102505850 A CN 102505850A CN 2011103533023 A CN2011103533023 A CN 2011103533023A CN 201110353302 A CN201110353302 A CN 201110353302A CN 102505850 A CN102505850 A CN 102505850A
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China
Prior art keywords
concrete
pumping unit
concrete pumping
pair
mounting structure
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CN2011103533023A
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CN102505850B (en
Inventor
徐建华
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Priority to CN201110353302.3A priority Critical patent/CN102505850B/en
Publication of CN102505850A publication Critical patent/CN102505850A/en
Priority to JP2014540300A priority patent/JP2015502477A/en
Priority to BR112014011199A priority patent/BR112014011199A2/en
Priority to PCT/CN2012/082701 priority patent/WO2013067874A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Reciprocating Pumps (AREA)

Abstract

The invention discloses a mounting structure of a concrete pumping unit and concrete pumping equipment comprising the same, wherein the concrete pumping unit comprises: the concrete pumping unit comprises a pair of hydraulic cylinders (100), a pair of concrete cylinders (200) connected with the hydraulic cylinders (100) and a hopper (300) positioned at the discharge ends of the concrete cylinders (200), wherein the mounting structure comprises a rack (400) for mounting the concrete pumping unit, and the concrete pumping unit is arranged in a mode that the concrete pumping unit is gradually lifted from the hydraulic cylinders (100) to the discharge ends of the concrete cylinders (200). According to the technical scheme of the invention, when the concrete material in the hopper enters the corresponding concrete cylinder from the hopper, the concrete material can be acted by the suction force of the concrete cylinder, and the potential energy of the self gravity caused by the arrangement mode can be utilized, so that the suction efficiency of the concrete entering the concrete cylinder is improved.

Description

The mounting structure of concrete pumping unit and concrete pumping equipment
Technical field
The present invention relates to the transmission and concrete transmission field, particularly, relate to the mounting structure and the concrete pumping equipment that comprises the mounting structure of this concrete pumping unit of a kind of concrete pumping unit.
Background technology
Generally, the job parameter of concrete pumping unit need be adapted to its applied operating mode.Yet in the actual job process, operating mode is not unalterable, thereby but the influence that can receive various factors change.If the variation of operating mode still is within the scope of application of concrete pumping unit, then this concrete pumping unit stands good; But,, then can influence the quality of engineer operation if the variation of operating mode has exceeded the scope of application of concrete pumping unit.
Specifically, if treat the concrete viscosity of pumping excessive (when for example needing the pumping strong concrete), then the concrete pumping unit is difficult to accomplish well concrete pumpdown.Perhaps, if working condition requirement concrete pumping unit has higher pumping efficiency, only if change outside the more powerful concrete pumping unit, low power relatively concrete pumping elemental area is undertaken to do what is apparently beyond one's ability during to this operating mode.
For example; Building in the job engineering of prefabricated tubular pile,, utilize concrete pump then if earlier the upper and lower mould of pipe pile die is got togather in advance; Through concrete conveying pipe transmission and concrete transmission is gone in the pile tube model cavity that has got togather, can realize the automated production of prefabricated tubular pile.Yet because the PHC pile tube has adopted (like C80) high-strength concrete, the viscosity of this high-strength concrete is big and mobile relatively poor, and therefore the pumping efficiency to available coagulation soil pumping unit proposes higher requirement.
Therefore, how to make the concrete pumping unit obtain higher pumping efficiency and become this area technical issues that need to address.
Summary of the invention
The mounting structure that the purpose of this invention is to provide a kind of concrete pumping unit utilizes the mounting structure of this concrete pumping unit can make this concrete pumping unit obtain higher relatively pumping efficiency.Another object of the present invention provides a kind of concrete pumping equipment that comprises the mounting structure of this concrete pumping unit.
To achieve these goals; The present invention provides the mounting structure of a kind of concrete pumping unit; This concrete pumping unit comprises: pair of hydraulic cylinders, with this a pair of concrete cylinder that hydraulic cylinder is connected and the hopper that is positioned at the discharge end of said a pair of concrete cylinder; Said mounting structure comprises the frame that is used to install said concrete pumping unit, and the set-up mode of said concrete pumping unit raises for the discharge end from said pair of hydraulic cylinders to said a pair of concrete cylinder gradually.
Preferably, the angle between the longitudinal direction S of formed plane M of the central axis of said a pair of concrete cylinder and said frame is that 2 degree are to 45 degree.
Preferably, the angle between the longitudinal direction S of formed plane M of the central axis of said a pair of concrete cylinder and said frame is that 5 degree are to 20 degree.
Preferably; This mounting structure also comprises angle adjusting mechanism; Said concrete pumping unit is installed on the said frame through this angle adjusting mechanism, with the angle between the longitudinal direction S of formed plane M of the central axis that can regulate said a pair of concrete cylinder and said frame.
Preferably; Said angle adjusting mechanism comprises hinging pin shaft and stopping means; The discharge end of said a pair of concrete cylinder is articulated in said frame through said hinging pin shaft; Said stopping means is connected between said concrete pumping unit and the frame, to limit the relative position of said concrete pumping unit and frame.
Preferably, said stopping means comprises the adjusting cylinder that is articulated in said frame, and this adjusting cylinder has piston rod, and the end of this piston rod is articulated in said concrete pumping unit.
Preferably, this concrete pumping unit comprises the water tank between said pair of hydraulic cylinders and said a pair of concrete cylinder; Said stopping means comprises the installing plate that is fixed on the said frame; Said concrete pumping unit passes said installing plate extension and said water tank is positioned at and said installing plate position adjacent; Said installing plate has a plurality of installation sites that are provided with along short transverse, and the water tank of said concrete pumping unit selectively is fixedly installed in a plurality of installation sites of said installing plate.
Preferably, the angle β between the formed plane M of central axis of the plane N at said installing plate place and said a pair of concrete cylinder 65 spends to 85 and spends.
Preferably, said installing plate is an elastic plate.
Preferably, between the water tank of said installing plate and said concrete pumping unit, be provided with buffer pad.
The present invention also provides a kind of concrete pumping equipment, and this concrete pump truck comprises the mounting structure of above-mentioned concrete pumping provided by the present invention unit.
For the excessive operating mode of concrete viscosity; In order to improve the pumping efficiency of concrete pumping unit; Inventor of the present invention has carried out a large amount of theoretical researches and field trial, and inventor of the present invention on this basis finds: in the excessive operating mode of concrete viscosity, why the pumping efficiency of concrete pumping unit is restricted; Its basic reason is the concrete pumping unit in carrying out the pumping process, because concrete viscosity causes concrete can not get into the concrete cylinder fully more greatly.In other words, the suction efficiency of concrete entering concrete cylinder receives the adverse effect of its big viscosity.
Traditionally, the set-up mode of concrete pumping unit is the mode of being horizontally disposed with or so-called " just tilting " mode.
The mode of being horizontally disposed with is the longitudinal direction of concrete pumping unit and the set-up mode of horizontal direction parallel.For the concrete pumping unit of this set mode, when concrete gets into corresponding concrete cylinder, mainly be to utilize the suction of concrete cylinder and be inhaled in the concrete cylinder.
So-called " just tilting " mode is that the end that is provided with hopper of concrete pumping unit is positioned at relatively low position and relative the other end is positioned at the set-up mode of higher relatively position.For the concrete pumping unit of this set mode, when concrete gets into corresponding concrete cylinder, need make the suction of concrete cylinder overcome the concrete gravity of part and be inhaled in the concrete cylinder.
Just be based on above-mentioned discovery, the set-up mode that inventor of the present invention is primarily aimed at the concrete pumping unit has proposed technical scheme of the present invention and preferred variety of way.
According to technical scheme of the present invention; Because the set-up mode of said concrete pumping unit on frame is: the discharge end from said pair of hydraulic cylinders to said a pair of concrete cylinder raises gradually; Therefore when the concrete materials in the hopper when hopper gets into the concrete cylinder of correspondence; Both can receive the effect of the suction of this concrete cylinder, can also utilize above-mentioned set-up mode and the potential energy of the self gravitation that brings, get in the corresponding concrete cylinder thereby more help concrete; And then improved the suction efficiency when concrete gets into the concrete cylinder, realize the object of the invention.Obviously, technical scheme of the present invention has bigger advantage than the above-mentioned mode that is horizontally disposed with " just tilting " mode aspect the said suction efficiency of raising.
Other features and advantages of the present invention will partly specify in the specific embodiment subsequently.
Description of drawings
Accompanying drawing is to be used to provide further understanding of the present invention, and constitutes the part of manual, is used to explain the present invention with the following specific embodiment, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the sketch map of the mounting structure of concrete pumping unit according to the preferred embodiment of the present invention;
Fig. 2 is the local enlarged diagram in I zone among Fig. 1;
Fig. 3 is the sketch map of expression water tank and frame annexation.
The specific embodiment
Be elaborated below in conjunction with the accompanying drawing specific embodiments of the invention.Should be understood that the specific embodiment described herein only is used for explanation and explains the present invention, is not limited to the present invention.
As shown in Figure 1; The mounting structure of a kind of concrete pumping unit provided by the present invention; Wherein, The concrete pumping unit comprises: pair of hydraulic cylinders 100, with this a pair of concrete cylinder 200 that hydraulic cylinder 100 is connected and the hopper 300 that is positioned at the discharge end of said a pair of concrete cylinder 200; Said mounting structure comprises the frame 400 that is used to install said concrete pumping unit, and wherein, the set-up mode of said concrete pumping unit raises for the discharge end from said pair of hydraulic cylinders 100 to said a pair of concrete cylinder 200 gradually.Here " height " with (concrete pump truck) concrete pumping unit in working order the time with respect to the orientation on ground.
The concrete pumping unit can be the hydraulic piston type twin-tub concrete pump that generally adopts.The form of structure of this kind hydraulic piston type twin-tub concrete pump and operating principle can with reference in " engineering machinery " (Li Qiyue chief editor, publishing house of Central South University, the 1st edition the 5th printing October in 2009) the 9th chapter about the description of concrete pump.
In technical scheme of the present invention; Mainly be that arrangement and/or mounting structure to the concrete pumping unit improves; Therefore will be simple or omit description to concrete pumping unit itself, but describe emphatically and the arrangement and/or the mounting structure technical characterictic in close relations of concrete pumping unit.
Frame 400 is installed the basis for the concrete pumping unit provides.Frame 400 can have various ways.For example frame 400 can be the pedestal that fixes on the ground; It can also be pedestal with road wheel; Can also be arranged on the vehicle.
Utilize technical scheme of the present invention; Because the set-up mode of said concrete pumping unit on frame is: the discharge end from said pair of hydraulic cylinders to said a pair of concrete cylinder raises gradually; Therefore when the concrete materials in the hopper when hopper gets into the concrete cylinder of correspondence; Both can receive the effect of the suction of this concrete cylinder; The potential energy of the self gravitation that can also utilize above-mentioned set-up mode and bring gets in the corresponding concrete cylinder thereby more help concrete, and then has improved the suction efficiency when concrete gets into the concrete cylinder.
Usually, pair of hydraulic cylinders respectively with the coaxial setting of a pair of concrete cylinder, therefore, a hydraulic cylinder has identical central axis with a corresponding concrete cylinder, another hydraulic cylinder has identical central axis with another concrete cylinder, these two central axis are parallel.Thereby the central axis of a pair of concrete cylinder 200 forms a plane M, and is as shown in Figure 1.
Because the set-up mode of concrete pumping of the present invention unit; As shown in Figure 1; The longitudinal direction S of formed plane M of the central axis of said a pair of concrete cylinder 200 and said frame 400 (usually; Under the state of accomplish installing, the longitudinal direction S of frame 400 is parallel with horizontal direction) between angle be that 2 degree are to 45 degree, with the compliance of the running parameter that is adapted to different working conditions requirement and concrete pumping unit self.
Further preferably, the angle between the longitudinal direction S of formed plane M of the central axis of said a pair of concrete cylinder 200 and said frame 400 is that 5 degree are to 20 degree.
As stated, the concrete pumping unit is installed on the frame 400, and has above-mentioned set-up mode.The concrete pumping unit can be to keep changeless (for example, the concrete pumping unit can be fixedly connected on said frame through bolted mode, is changeless thereby make above-mentioned angle) with respect to the relative position relation of frame 400.But preferably; In order to be directed against the different working conditions requirement; Thereby make the concrete pumping unit have the relative position relation that adapts with respect to frame 400; The mounting structure of concrete pumping unit also comprises angle adjusting mechanism; Said concrete pumping unit is installed on the said frame 400 through this angle adjusting mechanism, with the angle between the longitudinal direction S of formed plane M of the central axis that can regulate said a pair of concrete cylinder 200 and said frame 400, thereby is adapted to the different working conditions requirement.Specifically, above-mentioned angle is big more, and then suction efficiency improves manyly more.
Angle adjusting mechanism can have various ways, for example can the concrete pumping unit be arranged on the pedestal that can rotate with respect to frame 400, perhaps the concrete pumping unit directly and frame 400 be articulated and connected.
In order to guarantee the relative position of concrete pumping unit more accurately with respect to frame 400; Preferably; Said angle adjusting mechanism comprises hinging pin shaft 401 (as shown in Figure 2) and stopping means; The discharge end of said a pair of concrete cylinder 200 is articulated in said frame 400 through said hinging pin shaft 401, and said stopping means is connected between said concrete pumping unit and the frame 400, to limit the relative position of said concrete pumping unit and frame 400.
Said concrete pumping unit is articulated in frame 400 to the discharge end of concrete cylinder 200 through hinging pin shaft 401 at one of which; Thereby whole concrete pumping unit can rotate around hinging pin shaft 401; Thereby make the concrete pumping unit with respect to frame 400 adjustment positions, and then adjust above-mentioned angle [alpha].Stopping means then is connected between frame 400 and the concrete pumping unit, to limit the relative position of (and maintenance) concrete pumping unit and frame 400, makes the concrete pumping unit keep stable in the course of the work.
Therefore; To concrete operating mode, the concrete pumping unit is rotated, when reaching predetermined relative positions (when above-mentioned angle [alpha] reaches predetermined value) with respect to frame 400; Utilize stopping means that the concrete pumping unit is defined in this relative position again, carry out pumpdown then.
Stopping means can have various ways.For example; Stopping means can comprise a plurality of retainer rings that are arranged on the frame and be arranged on the butt hook on the concrete pumping unit; According to the diverse location of concrete pumping unit with respect to frame 400; Can butt hook be hung on the retainer ring of the correspondence in a plurality of retainer rings, thereby play position-limiting action.
For another example, said stopping means can comprise the adjusting cylinder that is articulated in said frame 400, and this adjusting cylinder has piston rod, and the end of this piston rod is articulated in said concrete pumping unit.Said adjusting cylinder can be hydraulic cylinder or cylinder.
Also as, as shown in figures 1 and 3, this concrete pumping unit comprises the water tank 500 between said pair of hydraulic cylinders 100 and said a pair of concrete cylinder 200; Said stopping means comprises the installing plate 402 that is fixed on the said frame 400; Said concrete pumping unit passes said installing plate 402 extensions and said water tank 500 is positioned at and said installing plate 402 position adjacent; Said installing plate 402 has a plurality of installation sites (promptly these a plurality of installation sites lay respectively on the different height level) that are provided with along short transverse, and the water tank 500 of said concrete pumping unit selectively is fixedly installed in a plurality of installation sites of said installing plate 402.
Through water tank 500 being fixedly installed in different installation site in a plurality of installation sites on the installing plate 402, can make the concrete pumping unit have different relative positions with respect to frame 400.Can install in several ways between installing plate 402 and the water tank 500, as passing through modes such as bolt, pin connection.
When the concrete pumping unit carries out operation; Noise is all relatively large with vibration, thereby in order to reduce the vibratory impulse of concrete pumping unit, thereby reduce noise and protect the concrete pumping unit; Especially cushion along reciprocating impact on the concrete pumping unit longitudinal direction; Preferably, the plane N at said installing plate 402 places and angle β between the formed plane M of central axis of said a pair of concrete cylinder 200 65 spend to 85 and spend, and be as shown in Figure 1.
Spend to 85 and spend through the angle β between the formed plane M of central axis of the plane N at installing plate 402 place and said a pair of concrete cylinder 200 being designed to 65; Thereby make above-mentioned installing plate 402 can be adapted to the requirement of the installation position of concrete pumping unit on frame 400; Also can resist simultaneously the concrete pumping unit and (for example when pumping, move back and forth the vibration that produced and/or impact along the longitudinal direction; Installing plate 402 can utilize the flexible of self and move (like vibration) with the pumpdown of concrete pumping unit, thereby plays buffering or resist above-mentioned vibration and/or impact).
Further preferably, the angle β between the formed plane M of central axis of the plane N at said installing plate 402 places and said a pair of concrete cylinder 200 70 spends to 80 and spends.
Preferably, flexible preferably for installing plate 402 is had, the thickness of installing plate 402 is thinner relatively, thereby makes installing plate 402 be convenient to realize cushioning effect.
In addition, in order to realize cushioning effect better, said installing plate 402 can be preferably elastic plate.For example, installing plate 402 can be processed by the rubber-like material, can be rubber tile or other rubber-like plastic plates like installing plate 402.Certainly, installing plate 402 also needs to carry the structural strength that the concrete pumping unit acts on the load on the installing plate 402 when having the function of shock absorbing.Select to the concrete structure of installing plate 402 and material, those skilled in the art can be according to concrete operating mode and in addition design alternative.
In addition, preferably, between the water tank 500 of said installing plate 402 and said concrete pumping unit, be provided with buffer pad, can play the effect of shock absorbing too.Buffer pad can be rubber pad or plastic mattress etc.
More than describe the technical characterictic of the mounting structure of concrete pumping provided by the present invention unit in detail.In addition, the present invention also provides a kind of concrete pumping equipment, and this concrete pumping equipment comprises the mounting structure of above-mentioned concrete pumping provided by the present invention unit.
For example; Said concrete pumping equipment can be stationary concrete pump (frame 400 is fixing), Vehicular concrete pump (frame 400 is fixedly mounted on the vehicle frame of pump truck, perhaps directly utilizes the frame 400 of the vehicle frame of pump truck as above-mentioned mounting structure) or concrete pump truck.
More than combine accompanying drawing to describe preferred implementation of the present invention in detail; But; The present invention is not limited to the detail in the above-mentioned embodiment; In technical conceive scope of the present invention, can carry out multiple simple variant to technical scheme of the present invention, these simple variant all belong to protection scope of the present invention.
Need to prove that in addition each the concrete technical characterictic described in the above-mentioned specific embodiment under reconcilable situation, can make up through any suitable manner, and be not limited to the adduction relationship of each item claim in claims.For fear of unnecessary repetition, the present invention is to the explanation no longer separately of various possible compound modes.
In addition, also can carry out combination in any between the various embodiment of the present invention, as long as it is without prejudice to thought of the present invention, it should be regarded as the disclosed content of the present invention equally.

Claims (11)

1. the mounting structure of concrete pumping unit; This concrete pumping unit comprises: pair of hydraulic cylinders (100), with the hopper (300) of this a pair of concrete cylinder (200) that hydraulic cylinder (100) is connected and the discharge end that is positioned at said a pair of concrete cylinder (200); Said mounting structure comprises the frame (400) that is used to install said concrete pumping unit; It is characterized in that the set-up mode of said concrete pumping unit raises for the discharge end from said pair of hydraulic cylinders (100) to said a pair of concrete cylinder (200) gradually.
2. mounting structure according to claim 1 is characterized in that, the angle between the formed plane of central axis (M) of said a pair of concrete cylinder (200) and the longitudinal direction (S) of said frame (400) is that 2 degree are to 45 degree.
3. mounting structure according to claim 2 is characterized in that, the angle between the formed plane of central axis (M) of said a pair of concrete cylinder (200) and the longitudinal direction (S) of said frame (400) is that 5 degree are to 20 degree.
4. according to claim 2 or 3 described mounting structures; It is characterized in that; This mounting structure also comprises angle adjusting mechanism; Said concrete pumping unit is installed on the said frame (400) through this angle adjusting mechanism, with the angle between the longitudinal direction (S) of the formed plane of central axis (M) that can regulate said a pair of concrete cylinder (200) and said frame (400).
5. mounting structure according to claim 4; It is characterized in that; Said angle adjusting mechanism comprises hinging pin shaft (401) and stopping means; The discharge end of said a pair of concrete cylinder (200) is articulated in said frame (400) through said hinging pin shaft (401), and said stopping means is connected between said concrete pumping unit and the frame (400), to limit the relative position of said concrete pumping unit and frame (400).
6. mounting structure according to claim 5 is characterized in that, said stopping means comprises the adjusting cylinder that is articulated in said frame (400), and this adjusting cylinder has piston rod, and the end of this piston rod is articulated in said concrete pumping unit.
7. mounting structure according to claim 5 is characterized in that, this concrete pumping unit comprises the water tank (500) that is positioned between said pair of hydraulic cylinders (100) and the said a pair of concrete cylinder (200);
Said stopping means comprises the installing plate (402) that is fixed on the said frame (400); Said concrete pumping unit passes said installing plate (402) extension and said water tank (500) is positioned at and said installing plate (402) position adjacent; Said installing plate (402) has a plurality of installation sites that are provided with along short transverse, and the water tank (500) of said concrete pumping unit selectively is fixedly installed in a plurality of installation sites of said installing plate (402).
8. mounting structure according to claim 7 is characterized in that, the plane (N) at said installing plate (402) place and angle β between the formed plane of central axis (M) of said a pair of concrete cylinder (200) 65 spend to 85 and spend.
9. mounting structure according to claim 7 is characterized in that, said installing plate is an elastic plate.
10. mounting structure according to claim 7 is characterized in that, between the water tank (500) of said installing plate (402) and said concrete pumping unit, is provided with buffer pad.
11. concrete pumping equipment is characterized in that, this concrete pumping equipment comprises the mounting structure according to any described concrete pumping unit among the claim 1-10.
CN201110353302.3A 2011-11-09 2011-11-09 Mounting structure of concrete pumping unit and concrete pumping equipment Active CN102505850B (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201110353302.3A CN102505850B (en) 2011-11-09 2011-11-09 Mounting structure of concrete pumping unit and concrete pumping equipment
JP2014540300A JP2015502477A (en) 2011-11-09 2012-10-10 Concrete pump unit installation structure and concrete pump device
BR112014011199A BR112014011199A2 (en) 2011-11-09 2012-10-10 mounting frame for a concrete pumping unit and concrete pumping equipment
PCT/CN2012/082701 WO2013067874A1 (en) 2011-11-09 2012-10-10 Mounting structure for a concrete pumping unit and concrete pumping equipment

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CN102505850B CN102505850B (en) 2014-03-12

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CN102733826A (en) * 2012-07-11 2012-10-17 中联重科股份有限公司 Injection trolley and mounting frame of pumping system thereof
WO2013067874A1 (en) * 2011-11-09 2013-05-16 中联重科股份有限公司 Mounting structure for a concrete pumping unit and concrete pumping equipment
CN103774847A (en) * 2014-02-20 2014-05-07 中联重科股份有限公司 Pumping device
CN103775300A (en) * 2014-02-20 2014-05-07 中联重科股份有限公司 Pumping device
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WO2013067874A1 (en) 2013-05-16

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