CN102501991A - Equipment for reducing bubble generation of thick beverages in filling process - Google Patents
Equipment for reducing bubble generation of thick beverages in filling process Download PDFInfo
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- CN102501991A CN102501991A CN2011103742334A CN201110374233A CN102501991A CN 102501991 A CN102501991 A CN 102501991A CN 2011103742334 A CN2011103742334 A CN 2011103742334A CN 201110374233 A CN201110374233 A CN 201110374233A CN 102501991 A CN102501991 A CN 102501991A
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- fill head
- photoelectric switch
- container filling
- liquid level
- discharging opening
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Abstract
The invention discloses equipment for reducing bubble generation of thick beverages in the filling process and belongs to the technical field of food processing equipment. The equipment comprises a motor, an upper position limiting photoelectric switch, a filling head support seat, a screw rod, a lower position limiting photoelectric switch, a liquid level control photoelectric switch, an air inlet, a time delay electromagnetic air valve, an air cylinder piston, an air cylinder, a filling head, a filling head piston, a filling head case, a material inlet, a material outlet pipe, a liquid level probe, a material outlet, a filling container in-place photoelectric switch and the like. The equipment has the advantages that the circuit on-off control is realized through conducting liquid, the structure is very simple, the filling head is arranged below the liquid level, bubbles are obviously reduced, and a container can be prevented from being polluted. The equipment can be popularized in and applied to the filling process of full-fruit thick beverages such as oranges, kiwi fruits, strawberries, tomatoes and the like.
Description
Technical field
The present invention relates to the food processing equipment technical field, relate in particular to a kind of dense thick type drink produces bubble in pouring process equipment that reduces.
Background technology
The dense thick type beverage of full fruit such as oranges and tangerines, Kiwi berry, strawberry, tomato is a kind ofly to brew the new beverage of drinking through adding water; Because its viscosity is very high; So in pouring process; Meeting produces great amount of bubbles and is difficult to and removes, and these bubbles are stayed not only influences outward appearance in the product, and the oxidizing brown stain of meeting expedite product.Usually beverage fill head in pouring process generally all is arranged on the oral area of container filling; Because filling speed is very fast; Add that discharging opening leaves container bottom certain distance is arranged, will produce a lot of bubbles, though adopt the method for slowing down filling speed can reduce the generation of bubble; But its production efficiency is lower, can't satisfy the needs that batch production is produced.
Employing is imbedded in the discharging opening of fill head the following charging of liquid level and at the uniform velocity rises with liquid level is that present general-duty reduces the method that bubble produces; But this method is only applicable to the container filling of internal diameter homogeneous usually; If inhomogenous container filling of internal diameter and various informative foods packed in carton containers etc.; Adopting at the uniform velocity rising to tend to occur filling exit breaks away from liquid level or imbeds liquid level too dark; The former can produce great amount of bubbles, and the latter such as can sticky material can cause fill head to be stained with more feed liquid and produce the phenomenon of water clock, forms a bottleneck and the exterior pollution of bottle.
Therefore, in the pouring process of dense thick type beverage, must resolve can effect that the problems referred to above just can obtain and the quality that improves product.
Summary of the invention
The present invention seeks to; To the dense thick type beverage of full fruit such as oranges and tangerines, Kiwi berry, strawberry, tomato; Just be prone to produce bubble in the existing installation pouring process; Influence the outward appearance of product and the problem of quality, propose a kind of can efficient high, can obviously reduce the bubble generation, and water clock does not produce the equipment of bubble in pouring process with the dense thick type beverage of the minimizing that improves product-filled outward appearance and quality.
The object of the invention realizes through following technical scheme:
A kind ofly reduce dense thick type beverage produces bubble in pouring process equipment, this equipment comprises: motor, upper limit photoelectric switch, fill head supporting seat, screw mandrel, lower limit photoelectric switch, liquid level control photoelectric switch, base, admission port, time-delay electromagnetic gas valve, the cylinder piston of hollow, cylinder, fill head, the fill head piston of hollow, fill head shell, inlet point, discharge nozzle, level probe a, b, level probe seat, discharging opening, container filling, the container filling photoelectric switch that puts in place; Wherein, form driving fill head jacking system by motor, screw mandrel, fill head supporting seat, base; Cylinder piston, cylinder, the fill head piston of hollow, fill head shell, inlet point, discharge nozzle, discharging opening by hollow are combined into the fill head system; Form fill head and blow liquid systems by admission port, time-delay electromagnetic gas valve; Form fill head up-down caging system by upper limit photoelectric switch, lower limit photoelectric switch, liquid level control photoelectric switch, level probe a, b, level probe seat, the container filling photoelectric switch that puts in place; In driving the fill head jacking system, the lower end of screw mandrel vertically is movably installed on the base, and the upper end and the motor of screw mandrel flexibly connect, and screw mandrel and fill head supporting seat flexibly connect; In the fill head system, the fill head shell fixes with the fill head supporting seat and is connected, and the upper end of this fill head shell is connected with cylinder, and the cylinder piston of hollow is connected with the fill head piston of hollow; The following side of fill head shell is provided with inlet point, and the lower end of fill head shell is a discharge nozzle, and the end of discharge nozzle is a discharging opening; Blow in the liquid systems in fill head, the lower end of time-delay electromagnetic gas valve is connected with the upper end of cylinder piston, and the upper end of time-delay electromagnetic gas valve is connected with admission port; In fill head up-down caging system; Upper limit photoelectric switch and lower limit photoelectric switch are contained in place, maximum position and the minimum lower limit place that the fill head supporting seat can arrive respectively; Liquid level control photoelectric switch be contained in container filling in set material and can arrive the corresponding position of high liquid level; The container filling photoelectric switch that puts in place is contained in the below that base is placed the container filling place; Level probe seat crosswise fixed is on discharge nozzle, and anodal level probe a and negative pole level probe b are separately fixed at the two side ends of level probe seat, and the two pin ends of probe a and b are 2～10mm from the distance of discharging opening.
Said time-delay electromagnetic gas valve is set and opened the back air time-delay feeding time is 2～15s.
Said admission port is connected with filtrated air.
Said discharging opening high liquid level (HLL) distance behind the dress liquid in the container filling is 3～5cm.
Said discharging opening is 3～10mm from the minimum allowable distance of container filling bottom.
The invention has the beneficial effects as follows:
1, dense thick type beverage is in pouring process, though fill head also rises with the rising of liquid level, its discharging opening is embedded in below the liquid level all the time, therefore in pouring process, can not produce bubble because of the impact of material ingress of air or storeroom;
2, sensor---probe a and b is two electrodes, realizes the control of connecting and disconnecting of the circuit through the liquid of conduction, and be simple in structure and sensitivity is high;
3, after the end of every bottle (or bag) container filling, fill head promote and leave vessel port; Promptly sticky material residual in discharge nozzle and the discharging opening is in time blown out with filtrated air; Can prevent effectively that container filling is in shifting process; The oral area or the appearance of residual sticky material water clock to this container filling in the fill head cause sealing tight or problem such as the outer pollution of bottle.
Description of drawings
Fig. 1 reduces dense thick type beverage produces bubble equipment in pouring process structural representation
The structural representation of the fill head in Fig. 2 filling apparatus
Wherein, motor 1, upper limit photoelectric switch 2, fill head supporting seat 3, screw mandrel 4, lower limit photoelectric switch 5, liquid level control photoelectric switch 6, base 7, admission port 8, time-delay electromagnetic gas valve 9, the cylinder piston 10 of hollow, cylinder 11, fill head 12, the fill head piston 13 of hollow, fill head shell 14, inlet point 15, discharge nozzle 16, level probe (a, b) 17, level probe seat 18, discharging opening 19, container filling 20, the container filling photoelectric switch 21 that puts in place
The specific embodiment
Through following examples and combine accompanying drawing that the present invention is done further detailed description, but content of the present invention is not limited thereto.
Embodiment 1: (reducing dense thick type citrus beverages produces bubble in pouring process equipment and application)
This equipment comprises: motor 1, upper limit photoelectric switch 2, fill head supporting seat 3, screw mandrel 4, lower limit photoelectric switch 5, liquid level control photoelectric switch 6, base 7, admission port 8, time-delay electromagnetic gas valve 9, the cylinder piston 10 of hollow, cylinder 11, fill head 12, the fill head piston 13 of hollow, fill head shell 14, inlet point 15, discharge nozzle 16, level probe (a, b) 17, level probe seat 18, discharging opening 19, container filling 20, the container filling photoelectric switch 21 that puts in place; Wherein, form driving fill head jacking system by motor 1, screw mandrel 4, fill head supporting seat 3, base 7; Cylinder piston 10, cylinder 11, the fill head piston 13 of hollow, fill head shell 14, inlet point 15, discharge nozzle 16, discharging opening 19 by hollow are combined into fill head 12 systems; Form fill head and blow liquid systems by admission port 8, time-delay electromagnetic gas valve 9; Form fill head up-down caging system by upper limit photoelectric switch 2, lower limit photoelectric switch 5, liquid level control photoelectric switch 6, level probe (a, b) 17, level probe seat 18, the container filling photoelectric switch 21 that puts in place; In driving the fill head jacking system, the lower end of screw mandrel 4 vertically is installed on the base 7, and the upper end of screw mandrel 4 and motor 1 flexibly connect, and screw mandrel 4 flexibly connects with fill head supporting seat 3; In the fill head system, fill head shell 14 fixes with fill head supporting seat 3 and is connected, and the upper end of this fill head shell 14 is connected with cylinder 11, and the cylinder piston 10 of hollow is connected with the fill head piston 13 of hollow; The following side of fill head shell 14 is provided with inlet point 15, and the lower end of fill head shell 14 is a discharge nozzle 16, and the end of discharge nozzle 16 is a discharging opening 19; Blow in the liquid systems in fill head, the lower end of time-delay electromagnetic gas valve 9 is connected with the upper end of cylinder piston 10, and the upper end of time-delay electromagnetic gas valve 9 is connected with admission port 8; In fill head up-down caging system; Upper limit photoelectric switch 2 is contained in place, maximum position and the minimum lower limit place that 3 of fill head supporting seats can arrive respectively with lower limit photoelectric switch 5; Liquid level control photoelectric switch 6 be contained in container filling 20 in materials can arrive the corresponding position of high liquid level; The container filling photoelectric switch 21 that puts in place is contained in the below that base 7 is placed container filling 20 places; Level probe seat 18 crosswise fixed are on discharge nozzle 16, and anodal level probe 17a and negative pole level probe 17b are separately fixed at the two side ends of level probe seat 18, and this two probes pin end is 2mm from the distance of discharging opening 19.
In pouring process, packaging container 20 gets into stations, and the container filling photoelectric switch 21 control motors 1 downward circuit that puts in place is switched on, and motor 1 drives fill head 12 and gos deep into container filling 20 and stop to arriving lower limit photoelectric switch 5 positions; Cylinder piston 10 in the cylinder 11 drives fill head piston 13 and moves up until opening inlet point 15, and material promptly gets into fill head 12 and injects container filling 20 from inlet point 15; When the liquid level of container filling 20 is overflow to the positive and negative two electrodes connection of level probe 17a and 17b place; Motor 1 upwards circuit is switched on; Driving fill head 12 moves up; Circuit breaks off and suspends and rise after level probe 17a and 17b disengaging liquid level, and when liquid level contacted level probe 17a and 17b once more, motor 1 upwards circuit was switched on again; When liquid level arrived liquid level control photoelectric switch 6 positions, the cylinder piston 10 drive fill head pistons 13 in the cylinder 11 moved down until inlet point 15 and are blocked so repeatedly; Simultaneously; Fill head 12 rises to upper limit photoelectric switch 2 places and stops under motor 1 drives, upper limit photoelectric switch 2 one control air valve 9 are opened, and filtrated air feeds from admission port 8; This gas is to after remaining feed liquid is blown 2～15s in the discharge nozzle 16, time-delay electromagnetic gas valve 9 SELF CLs; Container filling 20 shifts out, and new container filling 20 gets into stations, and the container filling photoelectric switch 21 control motors 1 downward circuit that puts in place is switched on, and fill head 12 is deeply to the bottom of the container filling 20 that newly puts in place, so reciprocation cycle.Wherein, when fill head 12 arrived the corresponding height of upper limit photoelectric switch 2, the distance of discharging opening 19 liquid level in container filling 20 was 3cm; When fill head 12 arrived the corresponding height of lower limit photoelectric switch 5, discharging opening 19 was 3mm from the distance of container filling 20 bottoms, and probe 17a and 17b are 2mm apart from discharging opening 19.This device can be guaranteed not have in the container filling or the bubble of hoot only, and the bottleneck of container and appearance do not have material to be infected with.
Embodiment 2: (reducing dense thick type Chinese gooseberry beverage produces bubble in pouring process equipment and application)
In this example; Its viscosity of Kiwi berry drink of can is comparatively moderate; Time-delay electromagnetic gas valve 9 in the equipment is set and opened the time that back air time-delay feeds is 10s, when fill head 12 when upper limit stops, discharging opening 19 the highest in container filling 20 distance of liquid level be 4cm; When fill head 12 when lower limit stops, discharging opening 19 minimum distances from container filling 20 bottoms are 7mm.The positive and negative two electrode bottoms of probe 17 are 6mm from discharging opening 19 distances; All the other steps, technology are same as embodiment 1.
Embodiment 3: (reducing dense thick type Strawberry beverage produces bubble in pouring process equipment and application)
In this example; Its viscosity of strawberry drink of can is relatively low; Time-delay electromagnetic gas valve 9 in the equipment is set and opened the time that back air time-delay feeds is 8s, when fill head 12 when upper limit stops, discharging opening 19 the highest in container filling 20 distance of liquid level be 4cm; When fill head 12 when lower limit stops, discharging opening 19 minimum distances from container filling 20 bottoms are 8mm.The positive and negative two electrode bottoms of probe 17 are 8mm from discharging opening 19 distances; All the other steps, technology are same as embodiment 1.
Embodiment 4: (reducing dense thick type tomato drink produces bubble in pouring process equipment and application)
In this example; Its viscosity of tomato drink of can is relatively low; Time-delay electromagnetic gas valve 9 in the equipment is set and opened the time that back air time-delay feeds is 2s, when fill head 12 when upper limit stops, discharging opening 19 the highest in container filling 20 distance of liquid level be 5cm; When fill head 12 when lower limit stops, discharging opening 19 minimum distances from container filling 20 bottoms are 10mm.The positive and negative two electrode bottoms of probe 17 are 10mm from discharging opening 19 distances; All the other steps, technology are same as embodiment 1.
Claims (5)
1. one kind is reduced dense thick type beverage produces bubble in pouring process equipment, it is characterized in that this equipment comprises: motor (1), upper limit photoelectric switch (2), fill head supporting seat (3), screw mandrel (4), lower limit photoelectric switch (5), liquid level control photoelectric switch (6), base (7), admission port (8), the electromagnetic gas valve (9) of delaying time, the cylinder piston (10) of hollow, cylinder (11), fill head (12), the fill head piston (13) of hollow, fill head shell (14), inlet point (15), discharge nozzle (16), level probe a, b (17), level probe seat (18), discharging opening (19), container filling (20), the container filling photoelectric switch (21) that puts in place; Wherein, form driving fill head jacking system by motor (1), screw mandrel (4), fill head supporting seat (3), base (7); Cylinder piston (10), cylinder (11), the fill head piston (13) of hollow, fill head shell (14), inlet point (15), discharge nozzle (16), discharging opening (19) by hollow are combined into the fill head system; Form fill head and blow liquid systems by admission port (8), time-delay electromagnetic gas valve (9); Form fill head up-down caging system by upper limit photoelectric switch (2), lower limit photoelectric switch (5), liquid level control photoelectric switch (6), level probe a, b (17), level probe seat (18), the container filling photoelectric switch (21) that puts in place; In driving the fill head jacking system, the lower end of screw mandrel (4) vertically is movably installed on the base (7), and the upper end of screw mandrel (4) and motor (1) flexibly connect, and screw mandrel (4) flexibly connects with fill head supporting seat (3); In the fill head system, fill head shell (14) fixes with fill head supporting seat (3) and is connected, and the upper end of this fill head shell (14) is connected with cylinder (11), and the cylinder piston of hollow (10) is connected with the fill head piston (13) of hollow; The following side of fill head shell (14) is provided with inlet point (15), and the lower end of fill head shell (14) is discharge nozzle (16), and the end of discharge nozzle (16) is discharging opening (19); Blow in the liquid systems in fill head, the lower end of time-delay electromagnetic gas valve (9) is connected with the upper end of cylinder piston (10), and the upper end of time-delay electromagnetic gas valve (9) is connected with admission port (8); In fill head up-down caging system; Upper limit photoelectric switch (2) and lower limit photoelectric switch (5) are contained in place, maximum position and the minimum lower limit place that fill head supporting seat (3) can arrive respectively; Liquid level control photoelectric switch (6) be contained in container filling (20) in set material and can arrive the corresponding position of high liquid level; The container filling photoelectric switch (21) that puts in place is contained in base (7) and places the below that container filling (20) is located; Level probe seat (18) crosswise fixed is on discharge nozzle (16); Anodal level probe a (17) and negative pole level probe b (17) are separately fixed at the two side ends of level probe seat (18), and probe a (17) is 2～10mm with the two pin ends of b (17) from the distance of discharging opening (19).
2. by the described equipment of claim 1, it is characterized in that it is 2～15s that the back air time-delay feeding time is opened in described time-delay electromagnetic gas valve (9) setting.
3. by the described equipment of claim 1, it is characterized in that said admission port (8) is connected with filtrated air.
4. by the described equipment of claim 1, it is characterized in that the high liquid level (HLL) distance of said discharging opening (19) behind container filling (20) dress liquid is 3～5cm.
5. by the described equipment of claim 1, it is characterized in that said discharging opening (19) is 3～10mm from the minimum allowable distance of container filling (20) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110374233 CN102501991B (en) | 2011-11-16 | 2011-11-16 | Equipment for reducing bubble generation of thick beverages in filling process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110374233 CN102501991B (en) | 2011-11-16 | 2011-11-16 | Equipment for reducing bubble generation of thick beverages in filling process |
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| CN102501991A true CN102501991A (en) | 2012-06-20 |
| CN102501991B CN102501991B (en) | 2013-06-12 |
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| CN 201110374233 Active CN102501991B (en) | 2011-11-16 | 2011-11-16 | Equipment for reducing bubble generation of thick beverages in filling process |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102923628A (en) * | 2012-11-13 | 2013-02-13 | 武汉理工大学 | Liquid filing tester and filling test method |
| CN104071466A (en) * | 2014-06-27 | 2014-10-01 | 韩绍峰 | Draft beer barrel capable of reducing generation of froth |
| CN104495731A (en) * | 2014-11-18 | 2015-04-08 | 广州达意隆包装机械股份有限公司 | Loading controlling device and controlling method |
| CN105016275A (en) * | 2014-04-29 | 2015-11-04 | 山东工大机械有限公司 | Electric feedback quantitative filling valve |
| CN105084277A (en) * | 2014-05-19 | 2015-11-25 | 上海诚兴机械电子有限公司 | Servo submerging device for cosmetic filling machine |
| CN106672879A (en) * | 2017-01-09 | 2017-05-17 | 四川味兴邦科技有限公司 | Discharging nozzle used for sauce pouring and sauce pouring device |
| CN107021444A (en) * | 2017-05-24 | 2017-08-08 | 南京乐惠轻工装备制造有限公司 | A kind of high pressure with gas shield swashs bubble nozzle |
| CN107081907A (en) * | 2017-06-12 | 2017-08-22 | 贵州大学 | Piezoelectricity striker printing head system |
| CN107531335A (en) * | 2015-04-22 | 2018-01-02 | 利乐拉瓦尔集团及财务有限公司 | Apparatus and method for being filled into product in container |
| CN108116716A (en) * | 2017-12-15 | 2018-06-05 | 天津长城万达罐头有限公司 | A kind of can produces filler equipment |
| CN109703799A (en) * | 2019-01-15 | 2019-05-03 | 楚天科技股份有限公司 | A kind of filling needle assemblies and its filling apparatus that powder is filling |
| CN112351940A (en) * | 2018-06-26 | 2021-02-09 | 威士特有限公司 | Filling condition generation device, filling device provided with same, and filling condition generation method |
| CN114229775A (en) * | 2022-01-07 | 2022-03-25 | 宁波味华机械有限公司 | Filling machine and control method |
| CN115259060A (en) * | 2022-09-28 | 2022-11-01 | 张家港市裕丰饮料机械有限公司 | Carbonated beverage production is with quantitative filling equipment |
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Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102923628A (en) * | 2012-11-13 | 2013-02-13 | 武汉理工大学 | Liquid filing tester and filling test method |
| CN102923628B (en) * | 2012-11-13 | 2015-12-09 | 武汉理工大学 | Filling liquid experimental engine and filling test method |
| CN105016275A (en) * | 2014-04-29 | 2015-11-04 | 山东工大机械有限公司 | Electric feedback quantitative filling valve |
| CN105084277A (en) * | 2014-05-19 | 2015-11-25 | 上海诚兴机械电子有限公司 | Servo submerging device for cosmetic filling machine |
| CN104071466A (en) * | 2014-06-27 | 2014-10-01 | 韩绍峰 | Draft beer barrel capable of reducing generation of froth |
| CN104071466B (en) * | 2014-06-27 | 2016-06-01 | 新昌县羽林街道东陈机械厂 | A kind of beer on draft bucket reducing foam and producing |
| CN104495731A (en) * | 2014-11-18 | 2015-04-08 | 广州达意隆包装机械股份有限公司 | Loading controlling device and controlling method |
| CN107531335A (en) * | 2015-04-22 | 2018-01-02 | 利乐拉瓦尔集团及财务有限公司 | Apparatus and method for being filled into product in container |
| CN107531335B (en) * | 2015-04-22 | 2019-10-25 | 利乐拉瓦尔集团及财务有限公司 | Device and method for being filled into product in container |
| CN107531345B (en) * | 2015-04-22 | 2019-12-31 | 利乐拉瓦尔集团及财务有限公司 | Device and method for filling a product into a container |
| CN107531345A (en) * | 2015-04-22 | 2018-01-02 | 利乐拉瓦尔集团及财务有限公司 | Apparatus and method for being filled into product in container |
| CN106672879A (en) * | 2017-01-09 | 2017-05-17 | 四川味兴邦科技有限公司 | Discharging nozzle used for sauce pouring and sauce pouring device |
| CN107021444A (en) * | 2017-05-24 | 2017-08-08 | 南京乐惠轻工装备制造有限公司 | A kind of high pressure with gas shield swashs bubble nozzle |
| CN107081907A (en) * | 2017-06-12 | 2017-08-22 | 贵州大学 | Piezoelectricity striker printing head system |
| CN108116716A (en) * | 2017-12-15 | 2018-06-05 | 天津长城万达罐头有限公司 | A kind of can produces filler equipment |
| CN112351940A (en) * | 2018-06-26 | 2021-02-09 | 威士特有限公司 | Filling condition generation device, filling device provided with same, and filling condition generation method |
| CN112351940B (en) * | 2018-06-26 | 2023-09-22 | 威士特有限公司 | Filling condition generating device, filling device provided with same, and filling condition generating method |
| CN109703799A (en) * | 2019-01-15 | 2019-05-03 | 楚天科技股份有限公司 | A kind of filling needle assemblies and its filling apparatus that powder is filling |
| CN109703799B (en) * | 2019-01-15 | 2023-10-10 | 楚天科技股份有限公司 | Filling needle assembly for powder filling and filling device thereof |
| CN114229775A (en) * | 2022-01-07 | 2022-03-25 | 宁波味华机械有限公司 | Filling machine and control method |
| CN115259060A (en) * | 2022-09-28 | 2022-11-01 | 张家港市裕丰饮料机械有限公司 | Carbonated beverage production is with quantitative filling equipment |
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|---|---|
| CN102501991B (en) | 2013-06-12 |
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