CN102501789A - Automatic anti-tilting control system for automotive hydraulic lifting - Google Patents
Automatic anti-tilting control system for automotive hydraulic lifting Download PDFInfo
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- CN102501789A CN102501789A CN2011103548353A CN201110354835A CN102501789A CN 102501789 A CN102501789 A CN 102501789A CN 2011103548353 A CN2011103548353 A CN 2011103548353A CN 201110354835 A CN201110354835 A CN 201110354835A CN 102501789 A CN102501789 A CN 102501789A
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Abstract
The invention discloses an automatic anti-tilting control system for automotive hydraulic lifting, which comprises a lifting valve, a single chip microcomputer controller, a tilt angle sensor, a proximity switch, a lifting gas circuit electromagnetic valve, a quick release gas circuit electromagnetic valve and a slow release gas circuit electromagnetic valve, wherein the proximity switch is arranged on a chassis sub-frame, and the lifting gas circuit electromagnetic valve, the quick release gas circuit electromagnetic valve and the slow release gas circuit electromagnetic valve are connected with a lifting pneumatic control port, a quick release pneumatic control port and a slow release pneumatic control port of the lifting valve respectively. Detecting signals of the tilt angle sensor are inputted into the single chip microcomputer controller, a safety signal output end and a danger signal output end of the single chip microcomputer controller are connected with the lifting gas circuit electromagnetic valve and the quick release gas circuit electromagnetic valve respectively, and two contacts of the proximity switch are connected with the quick release gas circuit electromagnetic valve and the slow release gas circuit electromagnetic valve respectively. When an automobile tilts, the tilt angle sensor outputs the signals, a display screen is used for displaying danger signals, a voice display alarm is used for prompting danger, and the single chip microcomputer controller is used for outputting the danger signals and forcibly stopping lifting, so that a carriage descends to a safety position, and side overturning due to titling is avoided.
Description
Technical field
The present invention relates to a kind of automotive control system, relate in particular to the anti-inclination control system of a kind of automobile hydraulic lifting.
Background technology
In the prior art, the lifting of hydraulic cylinder piston rod, put and put slowly the manual Pneumatic valve that main dependence is installed in the operator's compartment soon and realize.Manually Pneumatic valve mainly contains three control bits; Lifting control bit on the manual Pneumatic valve is connected with the lifting gas control port of lifting valve; The control bit of putting soon on the manual Pneumatic valve is connected with the fast venting control port of lifting valve, the control bit of putting slowly on the manual Pneumatic valve is connected with the control of the venting slowly port of lifting valve.In car stops local time need unloadings; Lifting control bit on the manual Pneumatic valve is opened; Pneumatic pipe cleaner is crossed the lifting gas control port promotion piston that tracheae gets into lifting valve, and lifting valve is opened, and gear type pump passes through the pressure transmission oil in lifting valve and the oil pipe input hydraulic pressure oil cylinder; Break bulk is upwards rotated in the front side that promotes loading space.The control bit of putting soon on the manual Pneumatic valve is opened after the unloading, Pneumatic pipe cleaner is crossed the fast venting control port promotion piston that tracheae gets into lifting valve, and the valve that falls soon on the lifting valve is opened again; Oil in the hydraulic ram begins fast pressure relief; The front side of loading space just rotates fast, when turning to soon near chassis ridgepole, the control bit of putting slowly on the manual Pneumatic valve is opened; Pneumatic pipe cleaner is crossed the control of the venting slowly port promotion piston that tracheae gets into lifting valve; The valve that falls slowly on the lifting valve is opened, and the oil in the hydraulic ram begins slow release, and loading space slowly descends and is put on the chassis ridgepole gradually.
Lay down the goods in the loading space by the way; When hydraulic lifting; Usually because of operator's misoperation, working experience is not enough or the road surface of tire contact when unloading sedimentation takes place and causes the vehicle rollover accident, causes serious economy loss and personal injury for unit or user.
Summary of the invention
To weak point of the prior art, the invention provides and a kind ofly can effectively avoid automobile run-off the straight and misoperation in the hydraulic lifting process and cause the anti-inclination autonomous cruise speed system of automobile hydraulic lifting of vehicle rollover.
In order to solve the problems of the technologies described above; The present invention has adopted following technical scheme: the inclination autonomous cruise speed system is prevented in the automobile hydraulic lifting, comprise lifting valve, singlechip controller, obliquity sensor, near switch, lifting electromagnetic valve of gas circuit, the exit way solenoid valve and the way solenoid valve of exitting slowly soon; Said obliquity sensor is located on vehicle body or the chassis ridgepole, is located on the auxiliary girder of chassis near switch, and is corresponding with the track of loading space in lifting process near the inductive head part of switch; The lifting electromagnetic valve of gas circuit is connected with the lifting gas control port of lifting valve through tracheae, and the way solenoid valve of exitting soon is connected with the fast venting control port of lifting valve through tracheae, and the way solenoid valve of exitting slowly is connected with the control of the venting slowly port of lifting valve through tracheae; The detection signal input singlechip controller of said obliquity sensor; The safety signal mouth of singlechip controller is connected with the lifting electromagnetic valve of gas circuit; The danger signal mouth of singlechip controller is connected with fast venting way solenoid valve; Normally closed contact near switch is electrically connected with fast venting way solenoid valve, is electrically connected with the way solenoid valve of exitting slowly near the normal opened contact of switch.
As a kind of preferred version of the present invention, said obliquity sensor is two, and an obliquity sensor is located at the middle part of chassis ridgepole transom beam, and another obliquity sensor is located at the middle part of ceiling bottom, front side, compartment.
As another kind of preferred version of the present invention, saidly be located at apart from invert center axle 100~500mm behind the compartment near switch.
As another preferred version of the present invention, said singlechip controller adopts dipmeter.
As a kind of improvement project of the present invention, this system also comprises the voice display alarm, and said voice display alarm is connected with dipmeter.
As another kind of improvement project of the present invention, said dipmeter and voice display alarm are installed in the operator's compartment.
Compared with prior art, the anti-inclination autonomous cruise speed system of automobile hydraulic lifting of the present invention has following advantage:
1, when vehicle carries out the hydraulic lifting action; Through obliquity sensor and singlechip controller monitoring vehicle heeling condition at any time; Because self inclination of vehicle that factor caused or unbalance loadings such as physical change when the variation of operating environment or vehicle running; Through obliquity sensor and singlechip controller output information, be convenient to the operator and judge.
2, force the control risky operation, when vehicle running (being run-off the straight) when surpassing the setting perch, the obliquity sensor output signal; Can demonstrate danger signal through the read-out on the singlechip controller; The prompting of voice display alarm is dangerous, and the singlechip controller hazard output signal stops loading space by force and continues lifting work simultaneously; And make under the loading space and roll back perch, avoid loading space to turn on one's side because of inclination and offset.
3, the rationalization of dangerous play control behind singlechip controller, by force with hydraulic cylinder piston is back to perch through Multistage Control by the inclination sensor hazard output signal, realizes forcing controlled hydraulic system to perch.
The vehicle rollover rate that sedimentation causes takes place in the road surface that 4, reduces greatly because of misoperation or tire contact, can realize the generation of prevention and control rollover accident in advance.
5, the anti-inclination autonomous cruise speed system of this automobile hydraulic lifting, have simple in structure, good reliability, comformability is strong, applied range can reduce the generation that vehicle lifting causes the rollover accident greatly.
Description of drawings
Fig. 1 is the structural representation of the anti-inclination autonomous cruise speed system of automobile hydraulic lifting;
Fig. 2 is the principle schematic of the anti-inclination autonomous cruise speed system of automobile hydraulic lifting.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done to describe in further detail.
Like Fig. 1, shown in 2, the anti-inclination autonomous cruise speed system of automobile hydraulic lifting comprises lifting valve, singlechip controller, obliquity sensor, near switch, lifting electromagnetic valve of gas circuit, exit way solenoid valve, exit way solenoid valve and voice display alarm slowly soon.Obliquity sensor is located on vehicle body or the chassis ridgepole, is located on the auxiliary girder of chassis near switch, and is corresponding with the track of loading space in lifting process near the inductive head part of switch.The lifting electromagnetic valve of gas circuit is connected with the lifting gas control port of lifting valve through tracheae, and the way solenoid valve of exitting soon is connected with the fast venting control port of lifting valve through tracheae, and the way solenoid valve of exitting slowly is connected with the control of the venting slowly port of lifting valve through tracheae.The detection signal input singlechip controller of obliquity sensor; The safety signal mouth of singlechip controller is connected with the lifting electromagnetic valve of gas circuit; The danger signal mouth of singlechip controller is connected with fast venting way solenoid valve; Normally closed contact near switch is electrically connected with fast venting way solenoid valve, is electrically connected with the way solenoid valve of exitting slowly near the normal opened contact of switch.
In the present embodiment; Obliquity sensor is two; Obliquity sensor 1 is located at the middle part of chassis ridgepole transom beam, and obliquity sensor 2 is located at the middle part (in the present embodiment, inclination sensor 2 is installed in the position of front side, compartment ceiling apart from top 100~300mm) of ceiling bottom, front side, compartment.Be located at apart from invert center axle 100~500mm behind the compartment (compartment goes downwards to apart between auxiliary girder angle 10 degree~15 degree) near switch, near switch apart from the compartment after the distance of invert center axle can select for use 100mm, 140mm, 180mm, 200mm, 250mm or 300mm all can.Singlechip controller adopts dipmeter TC-XST; This dipmeter had both had judges and confirms to be safety signal or danger signal to the signal of obliquity sensor output; The function that has light-emitting diode display again; Can the bevelled angle be shown, this dipmeter is an existing product, repeats no more at this.Dipmeter and voice display alarm are installed in the operator's compartment; The voice display alarm is connected with dipmeter; In case dipmeter is judged as danger signal, the voice display alarm just sends warning, and the navigating mate in the operator's compartment is played reminding effect.
In the position of automotive operation to unloading, at ground steadily and the no heeling condition of vehicle self, when meeting the steady lifting condition of vehicle; Open the lifting electromagnetic valve, the anti-inclination autonomous cruise speed system energising of this automobile hydraulic lifting just can be monitored inclination of vehicle at any time; Obliquity sensor (obliquity sensor 1 with obliquity sensor 2 in any one) no abnormal information (in singlechip controller, making in the safety critical point range of inclination of vehicle); Hoisting system normally moves, singlechip controller output safety signal, and the lifting electromagnetic valve of gas circuit is in open mode; Oil cylinder piston continues to rise, and is unsnatched until goods.
If the front side of loading space is in the lifting process; Obliquity sensor (obliquity sensor 1 with obliquity sensor 2 in any one) transmission abnormality information (surpassing the safety critical point range that makes in the singlechip controller); Singlechip controller receives the angle of inclination information of obliquity sensor transmission; Singlechip controller implement to be differentiated data, and hoisting system is controlled (lifting, put soon, put slowly), simultaneously with information transfer to light-emitting diode display and voice display alarm.Singlechip controller sends distress signal, and closes the lifting electromagnetic valve of gas circuit immediately, and oil cylinder piston stops up, opens fast venting way solenoid valve simultaneously, and the valve that falls soon on the lifting valve is opened, and oil cylinder piston is descending fast; Between the compartment goes downwards to apart from auxiliary girder angle 10 degree~15 degree; The side contact in compartment is near switch; Near the switch hard closing way solenoid valve of exitting soon, open slow sending down abnormally ascending way solenoid valve simultaneously, the valve that falls slowly on the lifting valve is opened; Oil cylinder piston is descending at a slow speed, makes the compartment slowly be returned to initial position (being on the chassis ridgepole).
The anti-inclination autonomous cruise speed system of this automobile hydraulic lifting can be mainly used in various dumping cars, crane, mix earth pump truck, aerial platform, bridge inspection car, special vehicle, construction machinery and equipment, petroleum machinery, ocean engineering, metallurgy industry, military industry equipment, boats and ships etc.
Explanation is at last; Above embodiment is only unrestricted in order to technical scheme of the present invention to be described; Although with reference to preferred embodiment the present invention is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention; And not breaking away from the aim and the scope of present technique scheme, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (6)
1. the anti-inclination autonomous cruise speed system of an automobile hydraulic lifting comprises lifting valve, it is characterized in that: also comprise singlechip controller, obliquity sensor, near switch, lifting electromagnetic valve of gas circuit, the exit way solenoid valve and the way solenoid valve of exitting slowly soon; Said obliquity sensor is located on vehicle body or the chassis ridgepole, is located on the auxiliary girder of chassis near switch, and is corresponding with the track of loading space in lifting process near the inductive head part of switch; The lifting electromagnetic valve of gas circuit is connected with the lifting gas control port of lifting valve through tracheae, and the way solenoid valve of exitting soon is connected with the fast venting control port of lifting valve through tracheae, and the way solenoid valve of exitting slowly is connected with the control of the venting slowly port of lifting valve through tracheae; The detection signal input singlechip controller of said obliquity sensor; The safety signal mouth of singlechip controller is connected with the lifting electromagnetic valve of gas circuit; The danger signal mouth of singlechip controller is connected with fast venting way solenoid valve; Normally closed contact near switch is electrically connected with fast venting way solenoid valve, is electrically connected with the way solenoid valve of exitting slowly near the normal opened contact of switch.
2. the inclination autonomous cruise speed system is prevented in automobile hydraulic lifting according to claim 1; It is characterized in that: said obliquity sensor is two; An obliquity sensor is located at the middle part of chassis ridgepole transom beam, and another obliquity sensor is located at the middle part of ceiling bottom, front side, compartment.
3. the inclination autonomous cruise speed system is prevented in automobile hydraulic lifting according to claim 1, it is characterized in that: saidly be located at apart from invert center axle 100~500mm behind the compartment near switch.
4. according to claim 1, the anti-inclination autonomous cruise speed system of 2 or 3 described automobile hydraulic liftings, it is characterized in that: said singlechip controller adopts dipmeter.
5. the inclination autonomous cruise speed system is prevented in automobile hydraulic lifting according to claim 4, it is characterized in that: also comprise the voice display alarm, said voice display alarm is connected with dipmeter.
6. the inclination autonomous cruise speed system is prevented in automobile hydraulic lifting according to claim 5, it is characterized in that: said dipmeter and voice display alarm are installed in the operator's compartment.
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CN2011103548353A CN102501789A (en) | 2011-11-10 | 2011-11-10 | Automatic anti-tilting control system for automotive hydraulic lifting |
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Cited By (10)
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CN103640542A (en) * | 2013-12-05 | 2014-03-19 | 徐州重型机械有限公司 | Rollover prevention device for fire truck chassis and control method |
CN103896168A (en) * | 2013-09-11 | 2014-07-02 | 徐州徐工随车起重机有限公司 | Automatic leveling system of aerial platform of hybrid cantilever crane, aerial platform and leveling method |
CN104691519A (en) * | 2015-01-16 | 2015-06-10 | 江苏建筑职业技术学院 | Anti-rollover mechanism and system for truss type bridge inspection vehicle |
CN105522917A (en) * | 2014-10-20 | 2016-04-27 | 株式会社丸山制作所 | Driving safety device of vehicle |
CN106437563A (en) * | 2016-12-12 | 2017-02-22 | 四川大学 | Drilling steel pipe clamping device |
CN106740364A (en) * | 2016-12-19 | 2017-05-31 | 山东梁山沃德汽车制造有限公司 | Self-unloading tipping prevention device |
CN109775622A (en) * | 2019-02-15 | 2019-05-21 | 盐城工学院 | A kind of high-altitude operation vehicle intelligence control system |
CN113090616A (en) * | 2021-04-09 | 2021-07-09 | 新沂阿凡达智能科技有限公司 | Tractor electric control lifting and tilting hydraulic control system |
CN113859082A (en) * | 2020-06-30 | 2021-12-31 | 丁禹 | Tilting prevention system of dump truck and dump truck |
CN117698545B (en) * | 2024-02-06 | 2024-05-03 | 三一重型装备有限公司 | Lifting control system, method and device of mining vehicle and mining vehicle |
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Cited By (14)
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CN103896168A (en) * | 2013-09-11 | 2014-07-02 | 徐州徐工随车起重机有限公司 | Automatic leveling system of aerial platform of hybrid cantilever crane, aerial platform and leveling method |
CN103896168B (en) * | 2013-09-11 | 2016-02-17 | 徐州徐工随车起重机有限公司 | Mix the automatic horizontal control system of jib aerial platform, Operation Van and leveling method |
CN103640542B (en) * | 2013-12-05 | 2016-02-24 | 徐州重型机械有限公司 | Chassis of fire engine anti-tilting apparatus and control method |
CN103640542A (en) * | 2013-12-05 | 2014-03-19 | 徐州重型机械有限公司 | Rollover prevention device for fire truck chassis and control method |
CN105522917B (en) * | 2014-10-20 | 2018-06-15 | 株式会社丸山制作所 | The travel safety device for motor of vehicle |
CN105522917A (en) * | 2014-10-20 | 2016-04-27 | 株式会社丸山制作所 | Driving safety device of vehicle |
CN104691519A (en) * | 2015-01-16 | 2015-06-10 | 江苏建筑职业技术学院 | Anti-rollover mechanism and system for truss type bridge inspection vehicle |
CN106437563A (en) * | 2016-12-12 | 2017-02-22 | 四川大学 | Drilling steel pipe clamping device |
CN106740364A (en) * | 2016-12-19 | 2017-05-31 | 山东梁山沃德汽车制造有限公司 | Self-unloading tipping prevention device |
CN109775622A (en) * | 2019-02-15 | 2019-05-21 | 盐城工学院 | A kind of high-altitude operation vehicle intelligence control system |
CN113859082A (en) * | 2020-06-30 | 2021-12-31 | 丁禹 | Tilting prevention system of dump truck and dump truck |
CN113090616A (en) * | 2021-04-09 | 2021-07-09 | 新沂阿凡达智能科技有限公司 | Tractor electric control lifting and tilting hydraulic control system |
CN113090616B (en) * | 2021-04-09 | 2022-04-05 | 新沂阿凡达智能科技有限公司 | Tractor electric control lifting and tilting hydraulic control system |
CN117698545B (en) * | 2024-02-06 | 2024-05-03 | 三一重型装备有限公司 | Lifting control system, method and device of mining vehicle and mining vehicle |
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Application publication date: 20120620 |