CN102500529A - Drying equipment and drying process applicable to water-based air-dried paint - Google Patents

Drying equipment and drying process applicable to water-based air-dried paint Download PDF

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Publication number
CN102500529A
CN102500529A CN2011104474450A CN201110447445A CN102500529A CN 102500529 A CN102500529 A CN 102500529A CN 2011104474450 A CN2011104474450 A CN 2011104474450A CN 201110447445 A CN201110447445 A CN 201110447445A CN 102500529 A CN102500529 A CN 102500529A
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China
Prior art keywords
drying
drying tunnel
conveyer belt
tunnel
baking oven
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CN2011104474450A
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Chinese (zh)
Inventor
李会宁
陈仕箐
吕夏阳
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Zhaoqing Qianjiang Advanced Material Technology Co Ltd
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Zhaoqing Qianjiang Advanced Material Technology Co Ltd
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Priority to CN2011104474450A priority Critical patent/CN102500529A/en
Publication of CN102500529A publication Critical patent/CN102500529A/en
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Abstract

The invention discloses drying equipment and drying process applicable to water-based air-dried paint. The drying equipment comprises a rack and a conveyer belt, wherein the rack is provided with a drying oven, and the drying oven is internally provided with a drying path, the conveyer belt stretches across the drying path and the drying path is internally provided with an electric heater, a wind speed sensor, a temperature sensor, a humidity sensor, a humidifier, a circulating fan and a dehumidification air vent. The water-based air-dried paint dried by utilizing the drying equipment and the drying process which are disclosed by the invention has the advantages that the surface of a paint film has uniform gloss, the paint film does not turn white, and physical properties such as adhesive force, hardness and scratch resistance are good.

Description

Be applicable to the drying equipment and the drying process of water self-drying type coating
Technical field
The present invention relates to drying equipment and drying process, especially for the drying equipment and the drying process of dry water self-drying type coating.
Background technology
The conventional method dry to water self-drying type coating is under nature, to realize; Disadvantage dry under nature is: dried coating film receives extraneous natural environment influence bigger; Particularly under the high humidity low temperature condition, occurring paint film does not easily do; Turn white, disadvantage such as delamination, finally make physical properties such as the hardness of filming, scratch resistance not reach requirement.So be in humidity>80% when external environment, water self-drying type coating can not be constructed under the situation of temperature<5 ℃, thereby has delayed the duration of factory, incurs loss through delay delivery date.And in south in 1 year most of the time humidity all bigger, that is to say that the most of the time all can not use aqueous self-drying coating, finally make the promotion and application of water self-drying type coating receive very big obstruction.In order to overcome above-mentioned part defective, the bake drying technology that present water self-drying type coating is adopted is just carried out the hot blast heat drying with just sending into after the spraying of water self-drying type coating simply in the general baking oven.Its drying plant can only be controlled heating-up temperature, and the hot blast blast that the blower fan in the baking oven is sent here is inhomogeneous, is prone to make the surface moisture of filming to volatilize rapidly; Fast degree is slow more a lot of than film coated surface because temperature raises and be coated with film inner layer; Under the situation that film coated surface has parched, be difficult to volatilize away the inside of filming can not thoroughly be parched thereby be coated with film inner layer moisture and lack partial solvent, finally cause the film coated surface uneven lustre; Paint film turns white, disadvantages such as physical property difference such as adhesive force, hardness, scratch resistance.
Summary of the invention
First purpose of the present invention provides a kind of drying equipment that is applicable to water self-drying type coating; The drying varniss time is not influenced by extraneous factor; Accelerated the speed of water self-drying type paint spraying; Shortened the construction period, production efficiency has basic assurance, make producer can guarantee both quality and quantity the ground delivery just-in-time.
Second purpose of the present invention provides a kind of drying equipment that is applicable to water self-drying type coating; Technical problem to be solved is that water self-drying type coating is being carried out in the dry run; Because blast is inhomogeneous; Cause the film coated surface uneven lustre, paint film turns white, the phenomenon of adhesive force, hardness, scratch resistance physical property difference.
The 3rd purpose of the present invention provides a kind of drying process; Film coated surface gloss through this drying process forms is even; Non-whitening; And physical properties such as hardness, scratch resistance can reach the optimum state that water self-drying type coating itself can reach, can on workpiece, form smooth evenly and the filming of excellent performance, decorate and the effect of protection thereby workpiece played.
For reaching above-mentioned first purpose and second purpose, be applicable to that the drying equipment of water self-drying type coating comprises frame, frame is provided with baking oven, has drying tunnel in the baking oven; Be provided with conveyer belt across drying tunnel; Be provided with electric heater, air velocity transducer, temperature sensor and humidity sensor in the drying tunnel, on baking oven, be provided with the air inlet and the gas outlet that are communicated with drying tunnel, be provided with circulating fan between air inlet and the gas outlet, be provided with humidifier in the circulating fan and dry exhaust outlet.
As improvement, variable frequency reducer motor is installed on the frame, variable frequency reducer motor drives the conveyer belt motion.
As specializing, described conveyer belt is the Teflon conveyer belt.
The beneficial effect of drying equipment of the present invention is: owing to be provided with air velocity transducer and circulating fan; Therefore; Can detection at any time in the drying tunnel wind speed and through circulating fan controlled wind speed and blast, make to keep a constant wind speed and a blast in the drying tunnel, owing to be provided with electric heater and temperature sensor; Therefore, can the temperature in the drying tunnel be controlled under the constant temperature; Owing to be provided with humidity sensor, humidifier and the exhaust outlet that dries, like this, can drying tunnel be remained in the specific humidity range.Based on above-mentioned structure, when water self-drying type coating entering drying tunnel carries out drying, be difficult for making the surface moisture of filming to volatilize rapidly; Make film coated surface and be coated with film inner layer and dried uniformly; Make to be coated with film inner layer moisture and partial solvent is easy to volatilize away, therefore, film coated surface gloss is even; Paint film is difficult for turning white, good physical performance such as adhesive force, hardness, scratch resistance.Owing to be provided with variable frequency reducer motor, therefore, can regulate the movement velocity of conveyer belt, thereby reach the control purpose of drying time.Owing to be the Teflon conveyer belt, its resistance to bond is good, can prevent that water self-drying type coating from bonding on the conveyer belt.
For reaching above-mentioned the 3rd purpose, utilize drying equipment to be to the step that water self-drying type coating carries out dry technology:
The workpiece that (1) will spray water self-drying type coating was sent at 5 ~ 30 minutes and is waited to do the district and wait to do 10 ~ 60 minutes, and waiting to do district's environmental condition is 20 ℃ ~ 80 ℃ of temperature, humidity 20% ~ 70%, wind speed 2 ~ 4m/s.
(2) utilize drying plant that the workpiece that scribbles water paint is carried out drying, wherein drying equipment comprises frame, and frame is provided with baking oven, has drying tunnel in the baking oven; Be provided with conveyer belt across drying tunnel; Be provided with electric heater, air velocity transducer, temperature sensor and humidity sensor in the drying tunnel, on baking oven, be provided with the air inlet and the gas outlet that are communicated with drying tunnel, be provided with circulating fan between air inlet and the gas outlet, be provided with humidifier in the circulating fan and dry exhaust outlet; Variable frequency reducer motor is installed on the frame, and variable frequency reducer motor drives the conveyer belt motion.
(3) through temperature sensor and electric heater with the adjustment to 20 of drying tunnel ℃ ~ 80 ℃.
(4) through humidity sensor, humidifier and humidity regulation to 40% ~ 60% of exhaust outlet that dries with drying tunnel.
(5) through air velocity transducer and circulating fan the wind speed of blower fan is adjusted to 2 ~ 4m/s.
(6) regulate the frequency conversion reductor, the workpiece that slowly will scribble water paint evenly is transported to drying tunnel, and drying is 30 ~ 120 minutes in drying tunnel.
The beneficial effect of drying process of the present invention is: the drying varniss time is not influenced by extraneous factor, has accelerated the speed of water self-drying type paint spraying, has shortened the construction period, and production efficiency has basic assurance, make producer can guarantee both quality and quantity the ground delivery just-in-time.Film coated surface gloss is even; Non-whitening; And physical properties such as hardness, scratch resistance can reach the optimum state that water self-drying type coating itself can reach, can on workpiece, form smooth evenly and the filming of excellent performance, decorate and the effect of protection thereby workpiece played.
Description of drawings
Fig. 1 is a structure chart of the present invention.
Fig. 2 is a sectional view of the present invention.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is further elaborated.
As depicted in figs. 1 and 2, be applicable to that the drying equipment of water self-drying type coating comprises frame 1, on frame 1, be provided with baking oven 2, have drying tunnel 21 in the baking oven 2.Variable frequency reducer motor 3 is installed on the frame 1; Variable frequency reducer motor 3 is positioned at the output of drying tunnel 21; The driving wheel of on the output shaft of variable frequency reducer motor 3, installing 12, the input that on frame 1, is positioned at drying tunnel is equipped with follower 13, is provided with Teflon conveyer belt 4 between driving wheel 12 and the follower 13; The upside of Teflon conveyer belt 4 passes drying tunnel; The downside of Teflon conveyer belt 4 is positioned at the below of baking oven, saves the movement velocity of Teflon conveyer belt 4 through the adjustable-speed of regulating variable frequency reducer motor 3, thereby reaches the control purpose of drying time.Be provided with electric heater 5, air velocity transducer 6, temperature sensor 7, humidity sensor 8 in the drying tunnel; On baking oven 2, be provided with the air inlet and the gas outlet that are communicated with drying tunnel, be provided with circulating fan 10 between air inlet and the gas outlet, be provided with humidifier 9 in the circulating fan 10 and dry exhaust outlet 11.
The technology of utilizing above-mentioned drying equipment to carry out drying is:
The workpiece that (1) will spray water self-drying type coating is sent into 5 ~ 30 minutes (preferred 20 minutes) and is waited to do the district and wait to do 10 ~ 60 minutes (preferred 45 minutes), and waiting to do district's environmental condition is 20 ℃ ~ 80 ℃ of temperature (preferred 60 ℃), humidity 20% ~ 70% (preferred 50%), wind speed 2 ~ 4m/s (preferred 3m/s).
(2) through temperature sensor and electric heater with the adjustment to 20 of drying tunnel ℃ ~ 80 ℃ (preferred 50 ℃).
(3) through humidity sensor, humidifier and humidity regulation to 20% ~ 70% (preferred 60%) of exhaust outlet that dries with drying tunnel.
(4) through air velocity transducer and circulating fan the wind speed of blower fan is adjusted to 2 ~ 4m/s (preferred 3m/s).
(5) regulate the frequency conversion reductor, the workpiece that slowly will scribble water paint evenly is transported to drying tunnel, dry 30 ~ 120 minutes (preferred 60 minutes) in drying tunnel.
Structure of the present invention; Owing to be provided with air velocity transducer 6 and circulating fan 10, therefore, can detection at any time arrive the wind speed in the drying tunnel and pass through circulating fan controlled wind speed and blast; Make and to keep a constant wind speed and a blast in the drying tunnel 21; Owing to be provided with electric heater 5 and temperature sensor 7, therefore, can the temperature in the drying tunnel 21 be controlled under the constant temperature; Owing to be provided with humidity sensor 8, humidifier 9 and the exhaust outlet 11 that dries, like this, can drying tunnel 21 be remained in the specific humidity range.Based on above-mentioned structure, when water self-drying type coating entering drying tunnel 21 carries out drying, be difficult for making the surface moisture of filming to volatilize rapidly; Make film coated surface and be coated with film inner layer and dried uniformly; Make to be coated with film inner layer moisture and partial solvent is easy to volatilize away, therefore, film coated surface gloss is even; Paint film is difficult for turning white, good physical performance such as adhesive force, hardness, scratch resistance.And make the water self-drying type execution of coating not receive the interference of external environment, and accelerated the speed of water self-drying type paint spraying, shortened the construction period, make producer's ground delivery just-in-time of guaranteeing both quality and quantity.
The performance comparison of filming of utilizing performance of filming that drying process of the present invention obtains and traditional drying technology to obtain is seen following experiment contrast.
The experiment one, the aqueous self-drying white finish paint is under natural drying condition and adopt the performance comparison under the drying condition of the present invention following:
? Air dry (temperature is 25 ℃, and humidity is 85%) Adopt drying process of the present invention (50 ℃ of temperature, humidity 60% were dried by the fire 1 hour)
Drying time Be clamminess in 24 hours, and do not do 1 hour, no impression
Surface effect There is blushing the part, lustre lacking uniformity There is not the blushing of filming in the gloss uniformity,
Adhesive force 4 grades 1 grade
Hardness 3B HB
Resistance to marring Very easy scuffing Be difficult for scratching
The experiment two, the aqueous self-drying white finish paint is under natural drying condition and adopt the performance comparison under the drying condition of the present invention following:
? Air dry (temperature is 5 ℃, and humidity is 90%) Adopt drying process of the present invention (50 ℃ of temperature, humidity 60% were dried by the fire 1 hour)
Drying time Be clamminess in 48 hours, and do not do 1 hour
Surface effect There is blushing the part, lustre lacking uniformity There is not the blushing of filming in the gloss uniformity,
Adhesive force 6 grades 1 grade
Hardness 5B HB
Resistance to marring Very easy scuffing Be difficult for scratching
The experiment three, the aqueous self-drying white finish paint is under natural drying condition and adopt the performance comparison under the drying condition of the present invention following:
? Air dry (temperature is 25 ℃, and humidity is 55%) Adopt drying process of the present invention (50 ℃ of temperature, humidity 60% were dried by the fire 1 hour)
Drying time 24 hours 1 hour
Surface effect There is not the phenomenon of turning white, local uneven lustre There is not the blushing of filming in the gloss uniformity,
Adhesive force 2 grades 1 grade
Hardness B HB
Resistance to marring Be prone to scratch Be difficult for scratching

Claims (4)

1. be applicable to the drying equipment of water self-drying type coating, it is characterized in that: comprise frame, frame is provided with baking oven, has drying tunnel in the baking oven; Be provided with conveyer belt across drying tunnel; Be provided with electric heater, air velocity transducer, temperature sensor and humidity sensor in the drying tunnel, on baking oven, be provided with the air inlet and the gas outlet that are communicated with drying tunnel, be provided with circulating fan between air inlet and the gas outlet, be provided with humidifier in the circulating fan and dry exhaust outlet.
2. the drying equipment that is applicable to water self-drying type coating according to claim 1 is characterized in that: variable frequency reducer motor is installed on the frame, and variable frequency reducer motor drives the conveyer belt motion.
3. the drying equipment that is applicable to water self-drying type coating according to claim 2 is characterized in that: described conveyer belt is the Teflon conveyer belt.
4. utilize drying equipment that water self-drying type coating is carried out dry technology, it is characterized in that comprising the steps:
The workpiece that (1) will spray water self-drying type coating was sent at 5 ~ 30 minutes and is waited to do the district and wait to do 10 ~ 60 minutes, and waiting to do district's environmental condition is 20 ℃ ~ 80 ℃ of temperature, humidity 20% ~ 70%, wind speed 2 ~ 4m/s;
(2) utilize drying plant that the workpiece that scribbles water paint is carried out drying, wherein drying equipment comprises frame, and frame is provided with baking oven, has drying tunnel in the baking oven; Be provided with conveyer belt across drying tunnel; Be provided with electric heater, air velocity transducer, temperature sensor and humidity sensor in the drying tunnel, on baking oven, be provided with the air inlet and the gas outlet that are communicated with drying tunnel, be provided with circulating fan between air inlet and the gas outlet, be provided with humidifier in the circulating fan and dry exhaust outlet; Variable frequency reducer motor is installed on the frame, and variable frequency reducer motor drives the conveyer belt motion;
(3) through temperature sensor and electric heater with the adjustment to 20 of drying tunnel ℃ ~ 80 ℃;
(4) through humidity sensor, humidifier and humidity regulation to 40% ~ 60% of exhaust outlet that dries with drying tunnel;
(5) through air velocity transducer and circulating fan the wind speed of blower fan is adjusted to 2 ~ 4m/s;
(6) regulate the frequency conversion reductor, the workpiece that slowly will scribble water paint evenly is transported to drying tunnel, and drying is 30 ~ 120 minutes in drying tunnel.
CN2011104474450A 2011-12-29 2011-12-29 Drying equipment and drying process applicable to water-based air-dried paint Pending CN102500529A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011104474450A CN102500529A (en) 2011-12-29 2011-12-29 Drying equipment and drying process applicable to water-based air-dried paint

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Application Number Priority Date Filing Date Title
CN2011104474450A CN102500529A (en) 2011-12-29 2011-12-29 Drying equipment and drying process applicable to water-based air-dried paint

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102778116A (en) * 2012-07-24 2012-11-14 常熟市建华织造有限责任公司 Fabric dehumidifying device
CN103861790A (en) * 2012-12-11 2014-06-18 广东三竹新能源有限公司 Infrared high-temperature high-humidity rapid liquid silica gel curing device
CN104669814A (en) * 2015-02-12 2015-06-03 苏州工业园区美柯乐制版印务有限责任公司 Gluing-binding and drying conveying line
CN104807181A (en) * 2015-04-15 2015-07-29 柳州凯通机械有限公司 Control method for air heater
CN104874534A (en) * 2015-06-02 2015-09-02 安徽凯盛众普新光源有限公司 Drying device for light guide plate production
CN105268612A (en) * 2015-11-20 2016-01-27 中机中联工程有限公司 Water-based paint drying system and drying method
CN109895496A (en) * 2018-01-04 2019-06-18 江苏劲嘉新型包装材料有限公司 A kind of novel wire mesh machine multipurpose drying tunnel
CN110833983A (en) * 2019-12-17 2020-02-25 海顺易漆富新材料(佛山)有限公司 Water-based paint drying device and drying method
CN114345656A (en) * 2022-01-07 2022-04-15 广东海顺新材料科技有限公司 Water paint drying method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101329136A (en) * 2008-07-22 2008-12-24 广东工业大学 Paper pulp molding drying line based on variable-frequency control technique and preparing process thereof
CN101348032A (en) * 2008-05-20 2009-01-21 杨栋 Drying apparatus of textile printing machine
CN101487658A (en) * 2009-03-04 2009-07-22 常州市东高染整有限公司 Hot wind pre-drying apparatus of continuous pigment dyeing pad dyer
CN202410963U (en) * 2011-12-29 2012-09-05 肇庆千江高新材料科技有限公司 Drying device suitable for water-based self-drying type coating

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101348032A (en) * 2008-05-20 2009-01-21 杨栋 Drying apparatus of textile printing machine
CN101329136A (en) * 2008-07-22 2008-12-24 广东工业大学 Paper pulp molding drying line based on variable-frequency control technique and preparing process thereof
CN101487658A (en) * 2009-03-04 2009-07-22 常州市东高染整有限公司 Hot wind pre-drying apparatus of continuous pigment dyeing pad dyer
CN202410963U (en) * 2011-12-29 2012-09-05 肇庆千江高新材料科技有限公司 Drying device suitable for water-based self-drying type coating

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102778116A (en) * 2012-07-24 2012-11-14 常熟市建华织造有限责任公司 Fabric dehumidifying device
CN103861790A (en) * 2012-12-11 2014-06-18 广东三竹新能源有限公司 Infrared high-temperature high-humidity rapid liquid silica gel curing device
CN103861790B (en) * 2012-12-11 2016-06-29 广东三竹新能源有限公司 A kind of infrared high-temperature high humidity liquid silica gel rapid solidification device
CN104669814A (en) * 2015-02-12 2015-06-03 苏州工业园区美柯乐制版印务有限责任公司 Gluing-binding and drying conveying line
CN104807181A (en) * 2015-04-15 2015-07-29 柳州凯通机械有限公司 Control method for air heater
CN104874534A (en) * 2015-06-02 2015-09-02 安徽凯盛众普新光源有限公司 Drying device for light guide plate production
CN105268612A (en) * 2015-11-20 2016-01-27 中机中联工程有限公司 Water-based paint drying system and drying method
CN109895496A (en) * 2018-01-04 2019-06-18 江苏劲嘉新型包装材料有限公司 A kind of novel wire mesh machine multipurpose drying tunnel
CN110833983A (en) * 2019-12-17 2020-02-25 海顺易漆富新材料(佛山)有限公司 Water-based paint drying device and drying method
CN114345656A (en) * 2022-01-07 2022-04-15 广东海顺新材料科技有限公司 Water paint drying method

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Application publication date: 20120620