A kind of special-shaped monofilament positioner of producing soft aluminium stranded conductor
Technical field
the present invention relates to a kind of special-shaped monofilament positioner of producing soft aluminium stranded conductor.
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Background technology
Along with national economy grows continuously and fast, China also sharply increases the demand of electric power
, and power transmission sequence requires to develop towards big electric current, superhigh pressure direction, and this just requires constantly to increase the transmission line capability of power transmission line.The power transmission engineering circuit constantly extends in Three Gorges, transferring electricity from the west to the east, north and south supply mutually, and the old circuit that moves decades is needed badly under the situation such as transformation, and China is badly in need of building one can satisfy the economizing type electrical network industrial and agricultural development demand, safe and reliable.In the capacity-increasing transformation engineering, land acquisition, passage are cut down, problems such as the expense investment is excessive, completion time of project length, circuit corridor anxiety if reconstruction whole piece circuit then causes.
are in view of above-mentioned background; My company's developmental research has gone out a kind of novel soft aluminium stranded conductor; Adopt steel core or carbon fiber complex core as load portion; And outside it, coating the soft aluminium single line of multilayer as conductive part, the cross section of the soft aluminium single line of this multilayer is " Z " font or " S " font.The tensile strength that this novel soft aluminium stranded conductor not only has common autofrettage steel reinforced soft aluminum strand is big, ampacity is high, line loss is little, low cost and other advantages; And its structure is tight; Can prevent entering lead inside such as rainwater effectively; Reduce or avoided conductive line surfaces ponding to freeze, improved the anti-ice and snow ability of lead significantly, it is widely used can significantly improve whole transmission system reliability of operation and fail safe; Have broad application prospects, be particularly useful for the transmission line of needs reconstruction increase-volume, dilatation.
The key technology that
produce soft aluminium stranded conductor is the stranded of soft aluminium single line; In this process, need avoid abnormal conditions such as soft aluminium molded lines drawing-down occurs, abrades, stands up in strand system process, wire jumper; Especially stand up problem with wire jumper; This need get into the situation that in transport process, can not occur before stranded standing up with wire jumper at special-shaped monofilament; Along with succeeding in developing of novel soft aluminium stranded conductor, be used for the equipment of soft aluminium stranded conductor of production the type, prevent especially that it from standing up with the special-shaped monofilament positioner of wire jumper also to demand development urgently.
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Summary of the invention
the purpose of this invention is to provide a kind of special-shaped monofilament that can when producing soft aluminium stranded conductor, prevent and in transport process, stand up the special-shaped monofilament positioner with wire jumper.
are for achieving the above object; The technical scheme that the present invention adopts is: a kind of special-shaped monofilament positioner of producing soft aluminium stranded conductor; Said soft aluminium stranded conductor is by many stranded the forming of special-shaped monofilament; Said positioner comprises supporting base; Be fixedly connected on the leading section of said supporting base and be provided with first noseplate; Be provided with regularly on said first noseplate a plurality of wheel bodys can be said relatively first noseplate rotate first cross wire carrier; Said a plurality of first crosses wire carrier along the circumferential direction arranges on said first noseplate separately; Be fixedly connected on the rearward end of said supporting base and be provided with second noseplate; Install on said second noseplate and be provided with many group positioning and guidings mechanisms, said many group positioning and guiding mechanisms along the circumferential direction arrange on said second noseplate separately, and each is organized said positioning and guiding mechanism and comprises be fixedly installed on that wheel body on said second noseplate can said relatively second noseplate rotates second cross wire carrier, the 3rd and cross wire carrier, the 4th and cross wire carrier; The said the 3rd cross wire carrier wheel body, the said the 4th wheel body of crossing wire carrier be arranged on ordinatedly respectively said second cross the wheel body of wire carrier dual-side portion, the said the 3rd cross wire carrier wheel body, the said the 4th wheel body of crossing wire carrier with said second all have the gap of passing between the wheel body of wire carrier with can holding said special-shaped monofilament corresponding matching.
preferably; Said first crosses wire carrier comprises the first guide wheel wheel body, the first guide wheel wheel shaft, the first guide wheel wheel carrier; The said first guide wheel wheel body is through the setting that rotates of totally-enclosed bearing and the said first guide wheel wheel shaft; The setting that is fixedly connected of said first guide wheel wheel shaft and the said first guide wheel wheel carrier, the said first guide wheel wheel carrier is fixedly installed on said first line-crossing disk.
preferably; Said second crosses wire carrier comprises the second guide wheel wheel shaft, is arranged on the second guide wheel wheel body on the said second guide wheel wheel shaft rotationally, is used to install the second guide wheel wheel carrier of the said second guide wheel wheel shaft through totally-enclosed bearing; The said the 3rd crosses wire carrier comprises the 3rd guide wheel wheel shaft, is arranged on the 3rd guide wheel wheel body on said the 3rd guide wheel wheel shaft rotationally, is used to install the 3rd guide wheel wheel carrier of said the 3rd guide wheel wheel shaft through totally-enclosed bearing; The said the 4th crosses wire carrier comprises the four guide idler wheel shaft, is arranged on four guide idler wheel body on the said four guide idler wheel shaft rotationally, is used to install the four guide idler wheel carrier of said four guide idler wheel shaft through totally-enclosed bearing; Offer on said the 3rd installing rack along the first adjustment groove that can supply said the 3rd guide wheel wheel shaft to pass that distributes perpendicular to said special-shaped monofilament direction of transfer; Said the 3rd guide wheel wheel shaft is fixedly installed in the said first adjustment groove; Offer one on the said four guide idler wheel carrier and can supply the second adjustment groove that said four guide idler wheel shaft passes; The said second adjustment groove has first slot part and of the arc shape that is provided with the said second guide wheel wheel body concentric along second slot part that distributes perpendicular to said special-shaped monofilament direction of transfer; Said first slot part and said second slot part are staggeredly set, and said four guide idler wheel shaft is fixedly installed in the said second adjustment groove.
As a kind of concrete execution mode, the said second guide wheel wheel carrier, said the 3rd guide wheel wheel carrier, said the 3rd guide wheel wheel carrier are wholely set and are fixedly connected with said second noseplate
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are because the utilization of technique scheme; The present invention compared with prior art has advantage: special-shaped monofilament be sent to stranding machine carry out stranded before; Many special-shaped monofilaments pass first noseplate respectively and pass second noseplate again through the first mistake wire carrier guiding; Earlier cross wire carrier and the 3rd when passing second noseplate and cross gap between the wire carrier and position and compress through second, again through second cross wire carrier with the 4th the transmission of leading again of the gap between the wire carrier, positioning device structure is simple; Easy to operate; Practicality is good, can be that the soft aluminium single line of " Z " font or " S " font carries out good guide-localization to the cross section of novel product in transport process, has avoided it the situation of standing up or breaking when transmitting, to occur; Improved the quality of production of soft aluminium stranded conductor, avoided simultaneously increasing the production equipment of novel product and the production cost that causes increases.
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Description of drawings
Accompanying drawing 1 is the cutaway view sketch map of positioner of the present invention;
Accompanying drawing 2 be in the accompanying drawing 1 A-A to the cutaway view sketch map;
Accompanying drawing 3 be in the accompanying drawing 1 B-B to the cutaway view sketch map;
accompanying drawing 4 be in the accompanying drawing 1 C-C to the cutaway view sketch map.
wherein: 1, supporting base; 2, first noseplate; 3, first cross wire carrier; 31, the first guide wheel wheel body; 32, totally-enclosed bearing; 33, the first guide wheel wheel shaft; 34, the first guide wheel wheel carrier; 4, second noseplate; 5, second cross wire carrier; 51, the second guide wheel wheel body; 52, totally-enclosed bearing; 53, the second guide wheel wheel shaft; 6, the 3rd cross wire carrier; 61, the 3rd guide wheel wheel body; 62, the 3rd guide wheel wheel shaft; 63, totally-enclosed bearing; 7, the 4th cross wire carrier; 8, the first adjustment groove; 9, the second adjustment groove; 91, first slot part; 92, second slot part; 10, special-shaped monofilament.
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Embodiment
are come technical scheme of the present invention is done further to set forth below in conjunction with accompanying drawing.
soft aluminium stranded conductor is generally by many stranded the forming of special-shaped monofilament; Before stranded; Every special-shaped monofilament must pass through to transmit and arrive in the stranding machine; In the process of this transmission, need position to prevent that it from wire jumper influences soft aluminium stranded conductor with the phenomenon of standing up the quality of production occurring special-shaped monofilament, the present invention is to this purpose design.
referring to shown in Fig. 1-4, a kind of special-shaped monofilament positioner of producing soft aluminium stranded conductor, special-shaped monofilament 10 transmit on this positioner in the past backward.This positioner comprises supporting base 1; Be fixedly connected on the leading section of supporting base 1 and be provided with first noseplate 2; Be set with on first noseplate 2 a plurality of wheel bodys can be relative first noseplate 2 rotate first cross wire carrier 3, a plurality of first crosses wire carriers 3 along the circumferential direction arranges on first noseplate 2 separately.Referring to shown in Figure 2; Wherein each first is crossed wire carrier 3 and comprises the first guide wheel wheel body 31, the first guide wheel wheel shaft 33, the first guide wheel wheel carrier 34; The first guide wheel wheel body 31 is through the setting that rotates of the totally-enclosed bearing 32 and the first guide wheel wheel shaft 33; The first guide wheel wheel shaft 33 is fixedly connected and is arranged on the first guide wheel wheel carrier 34, the first guide wheel wheel carrier 34 is fixedly installed on first line-crossing disk 2 to get final product again.Be fixedly connected on the rearward end of supporting base and be provided with second noseplate 4; Install on second noseplate 4 and be provided with the positioning and guiding mechanisms that organize more; These positioning and guiding mechanisms that organize along the circumferential direction arrange on second noseplate 4 separately; The positioning and guiding mechanism of each group comprise wheel body all can be relative second noseplate 4 rotate second cross wire carrier the 5, the 3rd and cross wire carrier the 6, the 4th and cross wire carrier 7; The 3rd cross wire carrier 6 wheel body, the 4th wheel body of crossing wire carrier 7 be arranged on ordinatedly respectively second cross the wheel body of wire carrier 5 dual-side portion, the 3rd cross wire carrier 6 wheel body, the 4th wheel body of crossing wire carrier 7 with second all have the gap of passing between the wheel body of wire carrier 5 with can holding special-shaped monofilament 10 corresponding matching.
like this; Special-shaped monofilament 10 be sent to stranding machine carry out stranded before; Many special-shaped monofilaments 10 pass first noseplate 2 respectively and pass second noseplate 4 again through the first mistake wire carrier, 3 guiding; First positioning through the gap between the second mistake wire carrier 5 and the 3rd mistake wire carrier 6 compresses when passing second noseplate 4; Cross wire carrier 5 and the 4th through second again and cross transmissions of leading again of gap between the wire carrier 7, wherein the 4th cross wire carrier 7 should according to special-shaped single line 10 need transmission the sender always be provided with.This positioner is simple and convenient; The soft aluminium single line that can be " Z " font or " S " font to the cross section of novel product carries out good guide-localization in transport process; Avoid it the situation of standing up or breaking when transmitting, to occur, improved the quality of production of soft aluminium stranded conductor.Before production, only need to change second noseplate 4 and guide-localization mechanism be installed on second noseplate 4 to get final product, need not add equipment again for producing novel product, production cost is under control.
second are crossed wire carrier the 5, the 3rd and are crossed wire carrier the 6, the 4th and cross the structure and first of wire carrier 7 to cross the structure cardinal principle of wire carrier 3 identical; Include the guide wheel wheel shaft, be arranged on the guide wheel wheel body on the guide wheel wheel shaft rotationally through totally-enclosed bearing, and the guide wheel wheel carrier that is used to install the guide wheel wheel shaft.In the present embodiment; In order to make that thereby the use that makes this positioner be fit to the special-shaped monofilament molded lines of plurality of specifications can be regulated in the gap between the wheel body in the guide-localization mechanism; Referring to Fig. 1 and shown in Figure 4; The 3rd cross offer on the 3rd installing rack of wire carrier 6 can supply the 3rd cross wire carrier 6 the first adjustment groove 8 that passes of the 3rd guide wheel wheel shaft 62; The first adjustment groove 8 distributes along the direction that transmits perpendicular to special-shaped monofilament 10; The 3rd guide wheel wheel shaft 62 is arranged in the first adjustment groove 8 through the bolt matching and fixing; So just can adjust the 3rd guide wheel wheel shaft 62 in first position of adjustment in the groove 8, thereby adjust gap between the 3rd guide wheel wheel body and the second guide wheel wheel body, can avoid simultaneously because the gap is provided with improper and drawing-down and the generation that abrades the phenomenon special-shaped monofilament that causes between the wheel body so that special-shaped monofilament is played positioning action according to the specification of special-shaped monofilament 10.The 4th cross offer on the 4th installing rack of wire carrier 7 one can supply the four guide idler wheel shaft to pass the second adjustment groove 9; The second adjustment groove 9 comprises two parts; First slot part 91 of the arc shape that promptly is provided with the second guide wheel wheel body concentric and along second slot part 92 that distributes perpendicular to the special-shaped monofilament direction of transfer; First slot part 91 and second slot part 92 are staggeredly set; The four guide idler wheel shaft is fixedly installed in the second adjustment groove 9, so just can always adjust the position of four guide idler wheel shaft in the second adjustment groove 9 according to the specification and the sender of special-shaped monofilament 10.Install for ease in the present embodiment, second crosses wire carrier the 5, the 3rd crosses the installing rack that wire carrier the 6, the 4th crosses wire carrier 7 and is wholely set, and is the installing rack 11 among Fig. 1.
in sum; A kind of special-shaped monofilament positioning device structure of producing soft aluminium stranded conductor of the present invention is simple, easy to operate, and practicality is good; The soft aluminium single line that can be " Z " font or " S " font to the cross section of novel product carries out good guide-localization in transport process; Avoided it the situation of standing up or breaking when transmitting, to occur, improved the quality of production of soft aluminium stranded conductor, avoided simultaneously increasing the production equipment of novel product and the production cost that causes increases.
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the foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to let the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.