CN102495556A - Configurable apparatus data acquisition method - Google Patents
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- CN102495556A CN102495556A CN2011104130157A CN201110413015A CN102495556A CN 102495556 A CN102495556 A CN 102495556A CN 2011104130157 A CN2011104130157 A CN 2011104130157A CN 201110413015 A CN201110413015 A CN 201110413015A CN 102495556 A CN102495556 A CN 102495556A
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Abstract
A configurable apparatus data acquisition method belongs to the field of steel rolling laboratory inspection and test in the steel industry. The acquisition method comprises the following steps of 1 creating an order according to experiment requirements; 2 issuing an inspection task to an apparatus through an appointed apparatus information data base according to information about types of steel, thickness scopes and inspection major terms in order information; 3 determining a transport format according to interface types of the apparatus and filling data commands according to the order information after the inspection task is issued to the apparatus, and performing inspection and test after the apparatus receives the data commands; and 4 acquiring data, namely storing inspection and test results in a middle data base. The method is flexible in configuration, high in maintainability and convenient to fuse with various systems, can conveniently select different types to perform data acquisition according to practical application needs, is flexible in number obtaining, and guarantees accuracy and safety of the data.
Description
Technical field
The invention belongs to inspection chemical examination field, steel industry steel rolling laboratory, a kind of configurable instrument and equipment collecting method particularly is provided.
Background technology
The steel rolling laboratory of steel industry possess a large amount of inspection assay apparatus equipment, and instrument and equipment is dispersed in different laboratories; If adopt traditional C/S data acquisition scheme; Just need be to computer of each equipment disposition, and each computer all will have the corresponding data acquisition installation procedure, can increase cost so on the one hand; Also can increase the difficulty of maintenance; If the program that is: belongs to the transmission of same class interface is made mistakes, just need be to all the equipment of this type carry out the code update maintenance, be unfavorable for very much the demand of practical business.
How more efficiently the acquisition instrument device data improves automatic management level, increases objectivity, security, the reliability of data transmission, improves reviewer's work efficiency, is the problem that steel industry steel rolling laboratory is inquired into always.
Shoudu Iron and Steel Co Institute for Research and Technology laboratory after having carried out a large amount of trials, through carrying out the data acquisition of many instrument and equipments, has finally formed the configurable instrument and equipment collecting method of a cover.
Summary of the invention
It is a kind of to the breadboard a kind of configurable instrument and equipment collecting method of steel industry that the object of the invention is to provide.
The technical scheme that the present invention adopted is: system assigns inspection task specify and gives instrument and equipment; Different transpost formats to all appts equipment carries out the interface classification, mainly is divided into: access, excel, com, tcp/ip and txt text formatting interface type; System is configured the various kinds of equipment interface through the browser mode, realizes the data interaction of each interface type equipment and system.
The instrument and equipment interface routine adopts the B/S framework; Only need just can be configured through any computers log-on system to the instrument and equipment of different interface type; If the transmission procedure of same quasi-instrument interface is made mistakes; Only need revise once, just solve the problem of all such interfacing equipments at the application server end.
Specifically may further comprise the steps:
Step 1, establishment order ticket:, set up order ticket according to the experiment needs.Order ticket information comprises order ticket number, heat number, sample number into spectrum, thickness, technological parameter (the permission mxm. of check sport, check subitem, each check subitem, allow minimum), the material (COM code, material description) of consignment, the steel grade trade mark;
Step 2, according to steel grade, thickness range, check sport in the order ticket, select instrument and equipment.Through the sample of order ticket through the job shop sample preparation, system specifies instrument and equipment to examine chemical examination according to steel grade, thickness range, the big class of check, and method is:
Set up " specifying the information of an instrument and equipment " table of comparisons at lane database; Field contents comprises " steel grade, lower thickness limit, upper thickness limit, big type of check, instrument and equipment coding, instrument and equipment title "; According to this database tableau format; This database table is advanced in big type of corresponding instrument and equipment maintenance of information of check between the caliper zones at each steel grade place; When actual needs detects, system is according to the record of this database table, judge automatically each order ticket big type of each check this go any platform equipment to examine chemical examination.
After step 3, inspection task are handed down to instrument and equipment; This instrument and equipment ownership of system identification is which interface type; That is: any in access, excel, com, tcp/ip and the txt text formatting; Method is: since design year of distinct device for different, the time of making the product is different and the difference of design corporation, in the interface transmission limitation and characteristics is separately arranged all, according to self interface characteristic and every database format that equipment carries of equipment; Divide for five kinds of forms, that is: access, excel, com, tcp/ip and txt text formatting.Transformat characteristics according to every equipment; We take conveniently principle; For the equipment that possesses multiple form interface; We adopt the principle of high-transmission efficient, high code development rate to go the development interface program just according to the actual demand of project, to realize the collection of efficient quick accurate data.
Step 4, data acquisition.
At first,, search the corresponding interface type, jump to the corresponding interface program then through the equipment that the task of distributing is pointed to according to the equipment interface allocation list.If com and TCP/IP, we need find out the transformat (seeing following configuration instruction for details) that configures, if TXT, EXCEL and ACCESS, we need find the storage directory of corresponding computing machine.Search configuration information then, judge whether concrete equipment need download sample message, such as the equipment of ACCESS type of database, what have just needs the download sample message to equipment, and what have does not then need.
If COM, we inquire interface type, form, the device numbering of configuration through allocation list, resolve corresponding form then, peek in the slave unit, according to the database that designs, deposit intermediate database.
If TCP/IP, we find out corresponding port number, IP address, device numbering, form, interface type, resolve corresponding form then, and through ICP/IP protocol, intermediate database is deposited in peek.
If ACCESS, TXT and EXCEL, we find out the corresponding apparatus numbering, form, and interface type resolves to needed XML form at home server then, and the equipment that has has specific characteristics, and need write corresponding code and resolve; Intermediate database is deposited in peek then.
The intermediate database that this method relates to has following several table:
(1), interface type underlying table: this table is used for all types of memory interface, is a configurations table, can safeguard separately, and is as shown in table 1.
| Database field | Describe |
| ?INTERFACENAME | The self-defined title of interface (like SORT etc.) |
| ?INTERFACEDATA | Interface type (like ACCESS, TXT etc.) |
Table 1
(2), Equipment Foundations allocation list: this table mainly is used for the interface related data of configure instrument equipment, is a configurations table, can safeguard separately, and is as shown in table 2.
Table 2
(3), the index contingency table of instrument and traffic table, the corresponding relation of main configure instrument index and practical business table index is a base data table, can safeguard separately, and is as shown in table 3.
Table 3
(4), instrument uploads record information list, essential record is from the direct unprocessed form of instrument peek, particularly the ACCESS type is as shown in table 4.
Table 4
(5), upload the middle database of data, write down the original value of all data transmission, as shown in table 5.
| Database field | Describe |
| FSunSampleID | The sample number of instrument record, as: KA2011050300-003 |
| BQ_ELEMENT_IDNAME | The instrument index name, as: Rp02 |
| B_ORGN | Desired value, the original value of instrument data, as: 295.06 |
| MACHINEID | The instrument coding, as: S1050093 |
| InDate | Recording time information |
Table 5
The acquisition method of this configuration has following several advantage:
1, interface type, instrument information etc. all is independent configuration, flexible configuration, maintainability is high, is convenient to merge with various systems.
2, different interface type carries out different configurations according to different special formats, difference, and is convenient according to practical application request, selects different types to carry out data acquisition.
3, peek if instrument has change, only need be made amendment through browser page flexibly, just can accomplish the modification of whole data collection.
4, original transmitted form, raw data format, raw value is all withed a hook at the end, and farthest keeps raw information, guarantees the accuracy of data, security.
Description of drawings:
Be described further below in conjunction with the accompanying drawing specific embodiments of the invention.
Fig. 1 is the implementing procedure figure of the steel rolling inspection module of the specific embodiment of the invention.
Embodiment:
Be exemplified below:
Entrust odd numbers: H110708584
The steel grade trade mark: Q345B
Heat number: 11303706
Sample number into spectrum: 11075537
Thickness: 5.75
Steel reel number: 1130370612030
The information such as the table 1 that need the inspection chemical examination:
Table 1
Carry out as follows:
Step1: create order ticket, entrusting odd numbers is " H110708584 ", downloads corresponding checking information as implied above.
Step2: actual sample is delivered to job shop and is carried out sample preparation;
Step3: after confirming that sample can be examined chemical examination; System is according to steel grade Q345B, thickness range (0＜5.75＜40), Interventions Requested (metal material bending test, metal material tensile test at room temperature); Specify the instrument and equipment of check, and check command is assigned to this equipment; System acquisition instrument and equipment data are carried out the revision of the convention and are carried out three grades of audits, and survey report is printed in qualified back.
A, inspection task are assigned to the method for instrument and equipment, and be as shown in table 2.
Table 2
B, confirm instrument and equipment to be configured according to which step:
(1) purpose of design is finally to form the configurable instrument and equipment acquisition method of versatility.The original preservation form of the data that but equipment only provides experiment to be produced; This five class interfaces form of access, excel, com, tcp/ip and txt just; So in configuration; Classify to each equipment, just distinguishing each equipment is to belong to which kind of transformat, i.e. any among access, excel, com, tcp/ip and the txt.
(2) the preservation information and the characteristics of every equipment of analysis, every kind of transformat;
(3) according to user's the actual demand and the project organization of traffic table, the database table of the equipment interface that designs an apparatus.Which the data of at first wanting analytical equipment to preserve have is general information, and which is unwanted data, extracts the general public interface literary name section of coming out to be designed to then.Because equipment interface provides all data that experiment produces; Some data is not that we need; So will gather the data that those need according to actual needs, gather these data that need of extraction and will carry out deconsolidation process, so just need to split the configuration that accords with.
(4) different transformat, corresponding configuration item are also different.The equipment self that has can have the IP configuration, and the equipment that has need be connected to computer, so also will dispose concrete IP address, makes things convenient for our positioning equipment.Such as the ACCESS interface shape; Need according to concrete its form of equipment disposition; The catalogue of database file just, these catalogues are fixedly catalogues of distinct device manufacturer software, have only this field of configuration; Where the data that just can accurately find equipment to provide specifically are kept at, so that read.And each equipment all has own concrete characteristics, and we must carry out detailed configuration to each equipment.
(5) configure the information of each equipment after, just can slave unit extract data, these data must need to analyze, do incidence relation with traffic table more simultaneously, and store the intermediary interface database table into.And last data are extracted from the intermediary interface database table via program, carry out processing such as the revision of the convention again by actual demand, are saved in the table of final data storehouse again.The intermediary interface database table is to be used for storing the most original data recording, and final data storehouse table is the result data that is used for storing the final production report.
C, be configured explanation in the face of five kinds of interface types down.
(1) interface of " microcomputer controlled electro-hydraulic servo flex tester " belongs to " ACCESS " class, needs information configured, explains as follows:
Device IP: the Computer IP address (10.1.232.101) that equipment is corresponding
Classification: select access
Form: the catalogue at access place in the equipment computer, for example: D:
Whether need to download: select according to actual conditions.If experimental machine needs sample message, then select to download, otherwise select " denying ".
Split symbol: fill in the statement of from access, selecting data, for example: select MID ([time], 1, LEN ([time])-18), " SMPDATA "; Combustion rate, oxygen to carbon atom ratio, [quality of pc (kg)], coal dust carbon content, coal dust hydrogen richness; The coal dust oxygen content, coal dust nitrogen content, coal dust sulfur content, waste gas CO, waste gas CO2; Waste gas SO2, waste gas H2, waste gas CH4, waste gas O2; [one section initial temperature of low pressure (K)], [two sections initial temperatures of low pressure (K)], [three sections initial temperatures of low pressure (K)], [high pressure initial temperature (K)]; [gas bottle initial temperature (K)], [one section initial volume of low pressure (m3)], [two sections initial volumes of low pressure (m3)], [three sections initial volumes of low pressure (m3)]; [high-pressure section initial volume (m3)], [gas bottle initial volume (m3)], [one section initial pressure of low pressure (Pa)], [two sections initial pressure of low pressure (Pa)]; [three sections initial pressure of low pressure (Pa)], [the initial pressure of high pressure (Pa)], [the initial pressure of gas bottle (Pa)], [system pressure (Pa)] from combustion where time like " %SMPDATA% " .delete from combustion where time like " %SMPDATA% "
Download to the needed statement of equipment library: download if select; Just fill in as required and insert the access statement, for example: INSERT INTO Downloadlmpact ([Sample ID], [Batch No]; Thickness, [Steel Type]) VALUES (SMPDATA)
The statement of content is downloaded in inquiry: download if select; Just fill in the statement of searching essential information as required; For example: SELECT distinct a.FSunSampleID as ' SampleID ' .b.FSampleProductID as ' BatchNo '; B.FSampleSpecifications as Thickness; B.FSampleName as ' SteelType ' FROM Q_CommissionDtl a; Q_Sample_Base_Message b, Q_Sample_MODIFY c where a.commissionmid=b.commissionmid and a.fsunsampleid=c.fsunsampleid and b.fsampleid=c.fsampleid and a.fsunsampleid=' SMPDATA '
(2) configuration of other interface types, explain as follows:
A, for the excel type, need the following information of configuration:
Implementor name: select device name (as: ultraviolet-visible pectrophotometer)
Device IP: the Computer IP address that equipment is corresponding
Classification: select excel
Port is manual: need not fill in
Form: the catalogue at excel place in the equipment computer, for example: D:
State: need not fill in
Port is automatic: need not fill in
Whether need to download: the maintenance default conditions " are denied "
Split symbol: fill in according to actual conditions, for example: ", "
Download to the needed statement of equipment library: need not fill in
The statement of content is downloaded in inquiry: need not fill in
B, for the txt type, need the following information of configuration:
Implementor name: select device name (as: Giseeler fluidity analyzer)
Device IP: the Computer IP address that equipment is corresponding
Classification: select txt
Port is manual: need not fill in
Form: the catalogue at txt place in the equipment computer, for example: e:
State: need not fill in
Port is automatic: need not fill in
Whether need to download: the maintenance default conditions " are denied "
Split symbol: fill in according to actual conditions, for example: " Giseeler fluidity analyzer "
Download to the needed statement of equipment library: need not fill in
The statement of content is downloaded in inquiry: need not fill in
C, for the com type, need the following information of configuration:
Implementor name: select device name (as: infrared constant sulphur appliance)
Device IP: the Computer IP address (10.1.233.78) that equipment is corresponding
Classification: select com
Port is manual: need not fill in
Form: fill in the form of com transmission, as: sampleid, method, weight, moisture content, S, operator, date
State: need not fill in
Port is automatic: need not fill in
Whether need to download: the maintenance default conditions " are denied "
Split symbol: fill in according to the com transformat, for example: ", "
Download to the needed statement of equipment library: need not fill in
The statement of content is downloaded in inquiry: need not fill in
D, for the tcp/ip type, need the following information of configuration:
Implementor name: select device name (industrial analysis instrument)
Device IP: the Computer IP address (10.1.233.79) that equipment is corresponding
Classification: select tcp/ip
Port is manual: fill in port numbers, for example: 9998
Form: fill in the form of tcp/ip transmission, for example: sampleid, method, moisture temperature, moisture content, fugitive constituent, temperature, fugitive constituent, fugitive constituent butt, ash temperature, ash, ash butt, fixed carbon, fixed carbon butt
State: 1, open, the 2nd, close, can only typing 1 or 2
Port is automatic: need not fill in
Whether need to download: the maintenance default conditions " are denied "
Split symbol: fill in according to actual conditions, for example: ", "
Download to the needed statement of equipment library: need not fill in
The statement of content is downloaded in inquiry: need not fill in.
Claims (1)
1. configurable instrument and equipment collecting method, it is characterized in that: acquisition method may further comprise the steps:
Step 1, establishment order ticket:, set up order ticket according to the experiment needs; Order ticket information comprises order ticket number, heat number, sample number into spectrum, thickness, technological parameter, the material of consignment, the steel grade trade mark; Technological parameter comprises permission mxm., the permission minimum of check sport, check subitem, each check subitem, and the material of consignment comprises COM code, material description;
Step 2, according to the information of steel grade, thickness range, check sport in the order ticket information, through specifying the instrument and equipment information database, inspection task is issued to instrument and equipment;
The field contents of described appointment instrument and equipment information database comprises steel grade, lower thickness limit, upper thickness limit, check sport, instrument and equipment coding, instrument and equipment title; According to the field contents of specifying the instrument and equipment information database; This database table is advanced in big type of corresponding instrument and equipment maintenance of information of check between the caliper zones at each steel grade place; When actual needs detects; System is according to the record of this database, and which platform equipment this goes examine chemical examination to judge order ticket automatically through the information of steel grade, thickness range, check sport in the order ticket information;
After step 3, inspection task are handed down to instrument and equipment,, confirm transformat, and fill in data command according to order ticket information according to the instrument and equipment interface type; After instrument and equipment is received data command, examine chemical examination;
Described instrument and equipment interface type comprises: ACCESS, EXCEL, COM, TCP/IP and TXT text formatting;
Step 4, data acquisition: when the instrument and equipment interface type is COM,, will examines assay office in the slave unit and draw data and deposit intermediate database through interface type, form, the device numbering of instrument and equipment query configuration;
When the instrument and equipment interface type is TCP/IP, find out corresponding port number, IP address, device numbering, form, interface type through instrument and equipment, through ICP/IP protocol, the data that inspection assay office draws are deposited intermediate database;
When the instrument and equipment interface type is ACCESS, TXT or EXCEL; Find out corresponding instrument and equipment numbering, form, interface type through instrument and equipment; Resolve to the XML form at home server then, the data that taking-up inspection assay office draws are deposited intermediate database;
The data message that data in the resulting intermediate database are made for the inspection chemical examination.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104240359A (en) * | 2014-08-20 | 2014-12-24 | 中广核核电运营有限公司 | Reading method and system of non-digitalization transmission instrument in nuclear radiation environment |
| CN107621810A (en) * | 2016-07-13 | 2018-01-23 | 计算系统有限公司 | Definition collection and measurement definition in mechanical monitoring system |
| CN107862472A (en) * | 2017-12-01 | 2018-03-30 | 中国兵器装备集团自动化研究所 | Quality data collection system and its collecting method based on terminal profile |
| CN109725167A (en) * | 2018-12-29 | 2019-05-07 | 安徽易商数码科技有限公司 | Grain and oil quality inspection laboratory instrument equipment butt joint system |
| CN112765175A (en) * | 2021-01-21 | 2021-05-07 | 恒安嘉新（北京）科技股份公司 | Interface data processing method and device, computer equipment and medium |
| CN112988868A (en) * | 2021-03-17 | 2021-06-18 | 首钢京唐钢铁联合有限责任公司 | Steel laboratory data processing method and system |
| CN116300746A (en) * | 2023-03-20 | 2023-06-23 | 中国兵器装备集团自动化研究所有限公司 | Terminal structure for distributed detection platform |
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| CN102053611A (en) * | 2010-12-29 | 2011-05-11 | 启明信息技术股份有限公司 | Unmanned management method and system for test equipment |
| CN102130843A (en) * | 2010-01-20 | 2011-07-20 | 北京开普互联科技有限公司 | Intelligent-document-platform-based multi-channel information acquisition and exchange method |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104240359A (en) * | 2014-08-20 | 2014-12-24 | 中广核核电运营有限公司 | Reading method and system of non-digitalization transmission instrument in nuclear radiation environment |
| CN107621810A (en) * | 2016-07-13 | 2018-01-23 | 计算系统有限公司 | Definition collection and measurement definition in mechanical monitoring system |
| CN107862472A (en) * | 2017-12-01 | 2018-03-30 | 中国兵器装备集团自动化研究所 | Quality data collection system and its collecting method based on terminal profile |
| CN109725167A (en) * | 2018-12-29 | 2019-05-07 | 安徽易商数码科技有限公司 | Grain and oil quality inspection laboratory instrument equipment butt joint system |
| CN112765175A (en) * | 2021-01-21 | 2021-05-07 | 恒安嘉新（北京）科技股份公司 | Interface data processing method and device, computer equipment and medium |
| CN112765175B (en) * | 2021-01-21 | 2024-05-24 | 恒安嘉新（北京）科技股份公司 | Interface data processing method and device, computer equipment and medium |
| CN112988868A (en) * | 2021-03-17 | 2021-06-18 | 首钢京唐钢铁联合有限责任公司 | Steel laboratory data processing method and system |
| CN112988868B (en) * | 2021-03-17 | 2022-12-13 | 首钢京唐钢铁联合有限责任公司 | Steel laboratory data processing method and system |
| CN116300746A (en) * | 2023-03-20 | 2023-06-23 | 中国兵器装备集团自动化研究所有限公司 | Terminal structure for distributed detection platform |
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Application publication date: 20120613 |