CN102494855A - Leakage detection device for large-diameter rotary sealing shell of magnetic liquid - Google Patents

Leakage detection device for large-diameter rotary sealing shell of magnetic liquid Download PDF

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Publication number
CN102494855A
CN102494855A CN2011104019145A CN201110401914A CN102494855A CN 102494855 A CN102494855 A CN 102494855A CN 2011104019145 A CN2011104019145 A CN 2011104019145A CN 201110401914 A CN201110401914 A CN 201110401914A CN 102494855 A CN102494855 A CN 102494855A
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shell
pole shoe
base
sealing
magnetic liquid
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李德才
钱乐平
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Beijing Jiaotong University
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Beijing Jiaotong University
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Abstract

The invention provides a leakage detection device for a large-diameter rotary sealing shell of a magnetic liquid, belonging to a sealing field of mechanical engineering and solving the problem of the leakage detection of the large-diameter rotary sealing shell of the magnetic liquid. An opening end of a mandrel (12) of the device is welded at the center of the inner wall of a base (1). A shell (2) is in a split type structure and is fixed by a bolt. A left pole shoe (3), a permanent magnet (4) and a right pole shoe (5) are sequentially arrayed to form a sealing subassembly to be pushed into the shell; and sealing glue is coated on a jointed surface between an end cover (10) and the shell and the end cover is in threaded connection with a thread on the shell so as to fix the end cover on the shell. A first rubber sealing ring and a second rubber sealing ring are respectively arranged between the left side face of the left pole shoe and the hole wall of the shell (2), and between the outer circular face of the right pole shoe and the hole wall of the shell (2). A nitrogen gas cylinder of a gas input and pressure detection device is connected with a joint (7) on the end cover (10) through a pipeline; a valve (9) is installed on the pipeline and a pressure gage (8) is arranged between the valve and the joint.

Description

大直径磁性液体旋转密封外壳检漏装置Leak detection device for large diameter magnetic liquid rotary sealing shell

技术领域 technical field

本发明属于机械工程密封领域。The invention belongs to the field of mechanical engineering sealing.

背景技术 Background technique

磁性液体作为一种新型功能材料,由于其兼具流体的流动性和磁性材料对磁场的响应特性,近年来被广泛用于机械密封领域。磁性液体密封技术相比其它传统密封技术具有零泄漏、寿命长、无固体摩擦,拆装维修方便等优点。大直径磁性液体旋转密封装置由于其直径较大(D≥600mm),外壳一般采用分瓣式结构。因此在检验其泄漏率是否达到设计要求时对外壳的检验显得尤为重要。目前未见对大直径磁性液体密封装置外壳的检漏报导。As a new type of functional material, magnetic fluid has been widely used in the field of mechanical seals in recent years because it has both the fluidity of fluid and the response characteristics of magnetic materials to magnetic fields. Compared with other traditional sealing technologies, the magnetic liquid sealing technology has the advantages of zero leakage, long life, no solid friction, and convenient disassembly and maintenance. Due to its large diameter (D≥600mm), the large-diameter magnetic liquid rotary sealing device generally adopts a split structure. Therefore, it is particularly important to inspect the shell when inspecting whether the leakage rate meets the design requirements. There is no report on leak detection of the shell of the large-diameter magnetic liquid sealing device at present.

发明内容 Contents of the invention

本发明需要解决的技术问题是,现有的大直径磁性液体旋转密封装置缺少对外壳的检漏装置,提供一种大直径磁性液体旋转密封外壳检漏装置。The technical problem to be solved by the present invention is that the existing large-diameter magnetic liquid rotary sealing device lacks a leak detection device for the shell, and a leak detection device for the large-diameter magnetic liquid rotary seal shell is provided.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种大直径磁性液体旋转密封外壳检漏装置,构成该装置的各部分之间的连接:A leak detection device for a large-diameter magnetic liquid rotary sealed casing, which constitutes the connection between the various parts of the device:

底座为一平顶帽结构,心轴为一筒状,其开口端焊接于底座内壁中心,心轴与底座同轴,构成底座心轴组件。The base is a flat cap structure, the mandrel is a cylinder, and its open end is welded to the center of the inner wall of the base, and the mandrel and the base are coaxial to form the mandrel assembly of the base.

外壳为分瓣式结构,用螺栓将两瓣连接固定,并在两瓣的接合面上涂密封胶,构成外壳。The shell is a split structure, and the two petals are connected and fixed by bolts, and the joint surface of the two petals is coated with sealant to form the shell.

将第一橡胶密封圈嵌入左极靴外圆周上的凹形槽中,将第二橡胶密封圈嵌入右极靴外圆周上的凹形槽中。The first rubber sealing ring is embedded in the concave groove on the outer circumference of the left pole shoe, and the second rubber sealing ring is embedded in the concave groove on the outer circumference of the right pole shoe.

所述的左极靴、永磁铁、所述的右极靴依次排列组成密封组件,将密封组件推入外壳内。The left pole piece, the permanent magnet, and the right pole piece are arranged in sequence to form a sealing assembly, and the sealing assembly is pushed into the casing.

端盖与外壳的接合面上涂密封胶,通过螺钉与外壳上的螺纹连接,将端盖固定在外壳上。The joint surface of the end cover and the shell is coated with sealant, and the end cover is fixed on the shell through screw connection with the thread on the shell.

将底座心轴组件推入密封组件的内孔中,底座与外壳凹凸配合,其间设密封垫通过螺栓螺母固定连接。The base mandrel assembly is pushed into the inner hole of the sealing assembly, the base and the shell are concave-convex matched, and the sealing gasket is fixedly connected by bolts and nuts therebetween.

气体输入与压力检测装置的氮气瓶通过管路与连接在端盖上的接头连接。The nitrogen cylinder of the gas input and pressure detection device is connected with the joint connected to the end cap through the pipeline.

所述的管路上安装阀门,在阀门和接头之间安装压力表。A valve is installed on the pipeline, and a pressure gauge is installed between the valve and the joint.

本发明所具有的有益效果:The beneficial effects that the present invention has:

该装置能对大直径磁性液体密封装置外壳进行检漏,排除了外壳的泄漏对大直径磁性液体密封装置的影响。The device can detect the leakage of the shell of the large-diameter magnetic liquid sealing device, and eliminates the influence of the leakage of the shell on the large-diameter magnetic liquid sealing device.

附图说明 Description of drawings

图1大直径磁性液体旋转密封外壳检漏装置的结构图。Fig. 1 is a structural diagram of a leak detection device for a large-diameter magnetic liquid rotary seal housing.

图中:底座1、外壳2、左极靴3、永磁体4、右极靴5、螺钉6、接头7、压力表8、阀门9、端盖10、第二橡胶密封圈11、心轴12、密封垫13、第一橡胶密封圈14。In the figure: base 1, shell 2, left pole shoe 3, permanent magnet 4, right pole shoe 5, screw 6, joint 7, pressure gauge 8, valve 9, end cover 10, second rubber sealing ring 11, mandrel 12 , Gasket 13, first rubber sealing ring 14.

具体实施方式 Detailed ways

以附图为具体实施方式对本发明作进一步说明:The present invention will be further described with accompanying drawing as specific embodiment:

一种大直径磁性液体旋转密封外壳检漏装置,如图1,构成该装置的各部分之间的连接:A leak detection device for a large-diameter magnetic liquid rotary sealed casing, as shown in Figure 1, the connection between the various parts that constitute the device:

底座1为一平顶帽结构,心轴12为一筒状,其开口端焊接于底座1内壁中心,心轴12与底座1同轴,构成底座心轴组件。The base 1 is a flat cap structure, the mandrel 12 is a cylinder, and its open end is welded to the center of the inner wall of the base 1, and the mandrel 12 is coaxial with the base 1 to form a base mandrel assembly.

外壳2为分瓣式结构,用螺栓将两瓣连接固定,并在两瓣的接合面上涂密封胶,构成外壳2。The shell 2 is a split structure, and the two petals are connected and fixed by bolts, and sealant is applied on the joint surface of the two petals to form the shell 2 .

将第一橡胶密封圈14嵌入左极靴3外圆周上的凹形槽中,将第二橡胶密封圈11嵌入右极靴5外圆周上的凹形槽中。Insert the first rubber sealing ring 14 into the concave groove on the outer circumference of the left pole shoe 3 , and insert the second rubber sealing ring 11 into the concave groove on the outer circumference of the right pole shoe 5 .

所述的左极靴3、永磁铁4、所述的右极靴5依次排列组成密封组件,将密封组件推入外壳2内。The left pole piece 3 , the permanent magnet 4 , and the right pole piece 5 are arranged in sequence to form a sealing assembly, and the sealing assembly is pushed into the casing 2 .

端盖10与外壳2的接合面上涂密封胶,通过螺钉6与外壳2上的螺纹连接,将端盖10固定在外壳2上;The joint surface of the end cover 10 and the shell 2 is coated with sealant, and the screw 6 is connected with the thread on the shell 2 to fix the end cover 10 on the shell 2;

将底座心轴组件推入密封组件的内孔中,底座1与外壳2凹凸配合,其间设密封垫13通过螺栓螺母固定连接。The base mandrel assembly is pushed into the inner hole of the sealing assembly, the base 1 and the shell 2 are concave-convexly matched, and a sealing gasket 13 is fixedly connected by bolts and nuts therebetween.

气体输入与压力检测装置的氮气瓶通过管路与连接在端盖10上的接头7连接。The nitrogen cylinder of the gas input and pressure detection device is connected to the joint 7 connected to the end cap 10 through a pipeline.

所述的管路上安装阀门9,在阀门9和接头7之间安装压力表8。A valve 9 is installed on the pipeline, and a pressure gauge 8 is installed between the valve 9 and the joint 7 .

左极靴3、右极靴5的材料选用电工纯铁。The material of the left pole shoe 3 and the right pole shoe 5 is pure electric iron for use.

外壳2、端盖10和螺钉6均采用非磁性材料如不锈钢制成。The shell 2, the end cover 10 and the screw 6 are all made of non-magnetic materials such as stainless steel.

各接合面所用密封胶均采用1596密封胶。The sealant used for each joint surface is 1596 sealant.

所述心轴12的外圆与左右极靴齿顶的间隙为0.02mm~0.03mm。The gap between the outer circle of the mandrel 12 and the tooth tops of the left and right pole shoes is 0.02mm-0.03mm.

大直径磁性液体旋转密封外壳检漏装置的工作过程:The working process of the leak detection device of the large diameter magnetic liquid rotary sealing shell:

先将管路与接头7的连接拆开,向装置内充入少量的氦气,然后,接上管路,打开阀门9,向装置内充入氮气后,关闭阀门9,观察压力表是否下降,下降表示产生泄漏;同时用氦质谱检漏仪检测外壳2各接合面是否有泄漏。First disconnect the connection between the pipeline and the joint 7, fill the device with a small amount of helium, then connect the pipeline, open the valve 9, fill the device with nitrogen, close the valve 9, and observe whether the pressure gauge drops , a drop indicates that there is a leak; at the same time, use a helium mass spectrometer leak detector to detect whether there is any leakage on the joint surfaces of the shell 2.

Claims (1)

1. major diameter magnetic liquid rotary seal shell leakage detection apparatus is characterized in that:
The base (1) that is connected to that constitutes between the each several part of this device is a flat-top cap structure, and axle (12) is a tubular, and its openend is welded in base (1) inwall center, and axle (12) is coaxial with base (1), constitutes the base arbor assembly;
Shell (2) is the split-type structure, with bolt two lobes is connected and fixes, and on the composition surface of two lobes, be coated with fluid sealant, constitutes shell (2);
First rubber seal (14) is embedded in the Baltimore groove on left pole shoe (3) excircle, second rubber seal (11) is embedded in the Baltimore groove on right pole shoe (5) excircle;
Described left pole shoe (3), permanent magnet (4), described right pole shoe (5) are arranged in order the composition seal assembly, and seal assembly is pushed in the shell (2);
Be coated with fluid sealant on the composition surface of end cap (10) and shell (2),, end cap (10) be fixed on the shell (2) through being threaded on screw (6) and the shell (2);
The base arbor assembly is pushed in the endoporus of seal assembly, base (1) and concavo-convex cooperation of shell (2) are established sealing gasket (13) therebetween and are fixedly connected through bolt and nut;
The nitrogen cylinder of gas input and pressure-detecting device is connected with joint (7) on being connected end cap (10) through pipeline;
Mounted valve on the described pipeline (9), setting pressure table (8) between valve (9) and joint (7).
CN2011104019145A 2011-12-06 2011-12-06 Leakage detection device for large-diameter rotary sealing shell of magnetic liquid Pending CN102494855A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103133700A (en) * 2013-03-21 2013-06-05 北京交通大学 Magnetic liquid rotating and sealing device
CN103900768A (en) * 2014-04-11 2014-07-02 苏州纽威阀门股份有限公司 Multifunctional seal ring leakage detecting device
CN104791232A (en) * 2015-03-25 2015-07-22 北京化工大学 Method for monitoring rotary pump shaft seal leakage
CN104807602A (en) * 2014-01-26 2015-07-29 珠海格力电器股份有限公司 Air tightness detection device of inflation gun and sealing connection tool thereof
CN113532741A (en) * 2020-04-13 2021-10-22 南京理工大学 Magnetic liquid dynamic seal part sand and dust test device
CN115046689A (en) * 2022-08-17 2022-09-13 上海陛通半导体能源科技股份有限公司 Leakage detection tool and method for magnetic fluid rotary sealing mechanism
CN115326375A (en) * 2022-08-18 2022-11-11 浙江省机电设计研究院有限公司 Modular combined multistage magnetic liquid rotary sealing experimental device

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CN101776149A (en) * 2010-03-01 2010-07-14 北京交通大学 Low-temperature and small-diameter magnetic fluid seal device
CN101799075A (en) * 2010-04-12 2010-08-11 北京交通大学 Rotation shaft combined sealing device
US20110215532A1 (en) * 2010-03-08 2011-09-08 Beijing Jiaotong University Ferrofluid sealing apparatus for a reciprocating shaft
CN102182830A (en) * 2011-05-05 2011-09-14 北京交通大学 Rotary sealing device for magnetic liquid

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CN101776149A (en) * 2010-03-01 2010-07-14 北京交通大学 Low-temperature and small-diameter magnetic fluid seal device
US20110215532A1 (en) * 2010-03-08 2011-09-08 Beijing Jiaotong University Ferrofluid sealing apparatus for a reciprocating shaft
CN101799075A (en) * 2010-04-12 2010-08-11 北京交通大学 Rotation shaft combined sealing device
CN102182830A (en) * 2011-05-05 2011-09-14 北京交通大学 Rotary sealing device for magnetic liquid

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103133700A (en) * 2013-03-21 2013-06-05 北京交通大学 Magnetic liquid rotating and sealing device
CN103133700B (en) * 2013-03-21 2015-09-30 北京交通大学 A kind of magnetic liquid rotating sealing device
CN104807602A (en) * 2014-01-26 2015-07-29 珠海格力电器股份有限公司 Air tightness detection device of inflation gun and sealing connection tool thereof
CN103900768A (en) * 2014-04-11 2014-07-02 苏州纽威阀门股份有限公司 Multifunctional seal ring leakage detecting device
CN103900768B (en) * 2014-04-11 2017-03-01 苏州纽威阀门股份有限公司 A kind of multifunctional containment circle leakage detection apparatus
CN104791232A (en) * 2015-03-25 2015-07-22 北京化工大学 Method for monitoring rotary pump shaft seal leakage
CN113532741A (en) * 2020-04-13 2021-10-22 南京理工大学 Magnetic liquid dynamic seal part sand and dust test device
CN115046689A (en) * 2022-08-17 2022-09-13 上海陛通半导体能源科技股份有限公司 Leakage detection tool and method for magnetic fluid rotary sealing mechanism
CN115046689B (en) * 2022-08-17 2022-11-08 上海陛通半导体能源科技股份有限公司 Leakage detection tool and method for magnetic fluid rotary sealing mechanism
CN115326375A (en) * 2022-08-18 2022-11-11 浙江省机电设计研究院有限公司 Modular combined multistage magnetic liquid rotary sealing experimental device

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Application publication date: 20120613