CN102492350A - Wear-resisting terrace material and installation and construction method thereof - Google Patents
Wear-resisting terrace material and installation and construction method thereof Download PDFInfo
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- CN102492350A CN102492350A CN2011103944571A CN201110394457A CN102492350A CN 102492350 A CN102492350 A CN 102492350A CN 2011103944571 A CN2011103944571 A CN 2011103944571A CN 201110394457 A CN201110394457 A CN 201110394457A CN 102492350 A CN102492350 A CN 102492350A
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Abstract
The invention discloses a wear-resisting terrace material and an installation and construction method thereof. Sizing mixture A is coated on base cloth, a first baking is carried out after composition with warp knitting machine weaving cotton cloth, a second baking is carried out after a sizing mixture B is coated on the warp knitting machine weaving cotton cloth, and then the wear-resisting terrace material is obtained. A certain amount of bonder is coated on ground after pretreatment, and the wear-resisting terrace material is smoothly paved on the ground and carried out seamless or seam montage. Compared with the prior art, the wear-resisting terrace material is strong in stability and good in wear-resisting, and overcomes defects that traditional polyvinyl chloride (PVC) industrial terraces are poor in wear resistance and decay resistance. When the wear-resisting terrace material is used in construction, on-site tailor can be carried out, the dedicated bonder of the wear-resisting terrace material is short in solidification period, strong in binding power and excellent in water resisting property, and the whole installation process is simple, fast and short in maintenance period.
Description
Technical field
The present invention relates to the floor material technical field, particularly relate to a kind of abrasion-proof terrace material and construction method of installation thereof.
Background technology
Conventional P VC industry ground slab is the general ground decorative material to various uses and load; It is the floor material of on treated smooth exsiccant ground, mating formation with specific sticker; Use more extensive, but its resistant to pressure, wear-resisting, corrosion resistance nature is relatively poor.Premium propertiess such as that the conventional epoxies floor material has is wear-resisting, resistant to pressure, dustproof, waterproof, protection against corrosion, anti-electrostatic; Extensively be applied to all kinds of places such as industrial premises, office block, underground parking garage, commerce trading center, school, supermarket, but it adopts is site construction technology, at room temperature solidifies; Solidify long construction period; Curing performance bad stable phenomenon can occur with the variation of envrionment conditionss such as temperature, humidity, and density is higher behind the epoxy resin cure, has deficiencies such as internal stress is big, matter is crisp, resistance to fatigue, thermotolerance, poor impact resistance; Cause being prone to peel off; Work-ing life is shorter, is difficult to satisfy the requirement of special engineering technology, makes its application receive certain restriction.
Summary of the invention
Technical problem to be solved by this invention be overcome existing conventional P VC industry ground slab resistant to pressure, wear-resisting, corrosion resistance nature is relatively poor and defectives such as conventional epoxies terrace curing cycle length, curing performance instability; A kind of abrasion-proof terrace material and construction method of installation thereof are provided; With over-all propertieies such as the wear resistance that improves floor material, quality stability, and convenient construction.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
Abrasion-proof terrace material of the present invention is coating mixed slurry A on base cloth, weaves cotton cloth with warp knitting machine and carries out baking the first time after compound, on warp knitting machine is weaved cotton cloth, carries out baking the second time behind the coating mixed slurry B again, promptly gets the abrasion-proof terrace material, wherein:
According to listed as parts by weight, mixed slurry A is mixed by 100 parts of components 1 and 21～29 parts of solidifying agent, and component 1 is to be mixed for 0.3～0.8 part by 30～43 parts of epoxy resin, 40～50 parts of mineral fillers, 6～10 parts of thinners, skimmer;
According to listed as parts by weight; Mixed slurry B is mixed by 100 part of 2 component and 30～40 parts of solidifying agent, and 2 components are to be mixed for 5～10 parts by 45～58 parts of epoxy resin, 35～45 parts of mineral fillers, 6～12 parts of thinners, 0.3～0.9 part of skimmer, 0.8～1.5 part of anti-wear agent, 1～2.5 part of flow agent and mill base.
Preferably, used epoxy resin is to be mixed by 10～13 parts resin 128 and 20～30 parts resin 901 among the above-mentioned mixed slurry A, and these two kinds of epoxy resin proportional mixing use, and the product flexility is good, good penetrability during production.
Used epoxy resin is to be mixed by 10～13 parts resin 128 and 35～45 parts resin E39 among the aforementioned mixed slurry B, and the product surface wear resistance that proportional mixing uses is good, surface hardness is good, surface luster property is good, and cheap.
Further, the coat-thickness of the mixed slurry A of aforementioned abrasion-proof terrace material is 0.2～0.3mm, and the coat-thickness of mixed slurry B is 0.25～0.35mm.
Aforesaid abrasion-proof terrace material, baking the said first time is under 80～115 ℃ of baking oven gradient type temperature, to bake 8～12 minutes, thermograde is 5～8 ℃, under each thermograde, bakes 1.3～2.2 minutes.Baking the said second time is under 65～110 ℃ of baking oven gradient type temperature, to bake 10～14 minutes, and thermograde is 5～10 ℃, under each thermograde, keeps 1.5～2.6 minutes.Baking oven gradient type temperature helps the gentle volatile matter that prevents of feedstream and concentrates volatilization to produce phenomenons such as bubble, pin hole.
In aforementioned abrasion-proof terrace material, base cloth can be selected wet method PU coated fabric or PVC lamp house cloth.When adopting wet method PU coated fabric, thickness is preferably 0.55～0.70mm, and modulus is preferably 301～350, and the too thin floor material that makes of thickness is prone to produce deformation, is unfavorable for entirely being layed in ground, and thickness is too thick to be unfavorable for controlling production cost.When adopting the PVC lamp house cloth, at first be coated with and scrape one deck water-based PU layer, the PU layer thickness is preferably 0.04～0.08mm; This coating helps the stripping strength that Reinforced PVC lamp house cloth and warp knitting machine are weaved cotton cloth, and the thickness of whole PVC lamp box base cloth is preferably 0.45～0.60mm, and hardness is 30～42D Zhao Shi hardness; Hardness is lower than this scope, is unfavorable for production process, and hardness is higher than this scope; Cause whole material hard partially, be unfavorable for installing.
Preferably, warp knitting machine is weaved cotton cloth and is preferably adopted warp knitting machine to knit glasscloth, during the spun glass sizing; Preferred weft yarn is with silane type slurries sizing; Warp thread is with silane type or starch-type slurries sizing, and weaving density is preferably 30～38/10cm of warp thread, 45～50/10cm of weft yarn; The glasscloth that sizing and weaving density are controlled at this scope extremely helps the control of the compound strike-through amount of material, all is very crucial for ordinary production and cost control.
Preferably; When the aforementioned abrasion-proof terrace material of preparation, after baking for the first time, with warp knitting machine surface processings of polishing as follows of weaving cotton cloth: be wrapped on the roller of polishing with 80～200 purpose dry abrasive papers; The polishing roller is polished with 1000～1700 rev/mins rotating speed backward rotation, removes dust.The burr of surface of semi-finished has been removed in the polishing dedusting, has ensured planeness, the aesthetics of finished surface.
The present invention also provides the construction method of installation of aforementioned abrasion-proof terrace material: be coated with after the pre-treatment of ground scrape 300～400 grams/square metre sticker, be laid on ground and do seamless or seam splicing is arranged the abrasion-proof terrace material is smooth, get final product.
Preferably, used sticker is the dual-component polyurethane floor glue in the construction method of installation of above-mentioned abrasion-proof terrace material.
Used mineral filler can be selected industrial coarse whiting for use among mixed slurry A in the aforementioned techniques scheme and the mixed slurry B, preferred 800 orders～1000 orders, and the use of mineral filler can improve processing characteristics, material suppleness and reduce cost; Thinner can be selected butylglycidyl ether (BGE) for use; Skimmer can be selected non-oil extended EPDM (ENB type) for use, and preferred X-4010 can play and eliminate the bubble that produces in the mixed slurry preparation, prevents that the foaming phenomenon from appearring in product; Anti-wear agent can be selected polysiloxane compound for use, and this anti-wear agent can increase the wear resistance of material surface, improves surface touch; Flow agent can be selected acrylate copolymer for use, and the flow leveling that this flow agent can increase mixed slurry improves product planeness, glossiness; Mill base can improve the aesthetics of environment for use; Solidifying agent can be selected amine curing agent for use.
Compared with prior art, abrasion-proof terrace material of the present invention is produced under conditions such as certain temperature, baking oven wind-force, does not receive the influence of envrionment conditions (like temperature, humidity etc.), and the stability of product is stronger; Overcome traditional epoxide terrace products solidifying process defective responsive to envrionment conditionss such as temperature, humidity, and adopted wear-resistant coating, the wear resisting property of terrace is good, has overcome the defective that conventional P VC industry ground slab is wear-resisting, corrosion resistance nature is relatively poor; When construction abrasion-proof terrace material of the present invention, can on-the-spot cutting, use adhesive special of the present invention; Curing cycle is short, and cohesive force is strong, has excellent water-resistance; The whole erection process is simple, and is quick, and defects liability period is short.
Embodiment
Embodiment 1:
The prescription of table 1 embodiment 1 (unit: weight part)
At first the prescription according to table 1 mixes all feedstock production mixed slurry A and each portion of mixed slurry B, utilizes horizontal coating machine that mixed slurry A is knitted glasscloth (during the spun glass sizing with the thickness uniform coating (thickness 0.6mm, modulus is 340) on wet method PU coated fabric of 0.25mm with warp knitting machine; Weft yarn is with silane type slurries sizing, and warp thread is with silane type slurries sizing, and weaving density is 35/10cm of warp thread; 45 of weft yarns/10cm) compound; The baking oven of sending into 80-115 ℃ of baking oven gradient type temperature bakes, and thermograde is 5 ℃, under each thermograde, bakes 1.5 minutes; And then with mixed slurry B with the thickness uniform coating of 0.3mm on braided glass fibre cloth; The baking oven that then is involved in 65-110 ℃ of baking oven gradient type temperature bakes, and thermograde is 10 ℃, under each thermograde, keeps 2 minutes; Final material side cut rolling makes the abrasion-proof terrace material.
Embodiment 2
The prescription of table 2 embodiment 2 (unit: weight part)
At first mix all raw materials and prepare mixed slurry A and each portion of mixed slurry B respectively, utilize horizontal coating machine that mixed slurry A is knitted glasscloth (during the spun glass sizing with the thickness uniform coating (thickness 0.6mm, modulus 350) on wet method PU coated fabric of 0.25mm with warp knitting machine by the said prescription of table 2; Weft yarn is with silane type slurries sizing, and warp thread is with starch-type slurries sizing, and weaving density is 30/10cm of warp thread; 50 of weft yarns/10cm) baking oven of the compound 80-115 of sending into ℃ of baking oven gradient type temperature bakes; Thermograde is 8 ℃, under each thermograde, bakes 2 minutes, and warp knitting machine is knitted the dedusting of glasscloth surface finish; Polishing adopts 80～200 purposes industry dry abrasive paper to be wrapped on the polishing roller; The polishing roller is polished with 1000～1700 rotating speed backward rotation of changeing, and polishing roller and semifinished material contact area are that 1/5～2/5 polishing roll surface amasss, and remove the dust of polishing with powerful dust collection equipment again; And then with mixed slurry B with the thickness uniform coating of 0.3mm on braided glass fibre cloth; The baking oven that then is involved in 65-110 ℃ of baking oven gradient type temperature bakes, and thermograde is 6 ℃, under each thermograde, keeps 2.5 minutes; Final material side cut rolling makes the abrasion-proof terrace material.
Embodiment 3:
The prescription of table 3 embodiment 3 (unit: weight part)
At first mix all raw materials and prepare mixed slurry A and each portion of mixed slurry B respectively by the said prescription of table 3, utilize horizontal coating machine with mixed slurry A with the thickness uniform coating of 0.25mm on the PVC lamp house cloth (thickness 0.5mm, hardness is 35D Zhao Shi hardness; Water-based PU layer thickness on the PVC lamp house cloth is 0.05mm) (during the spun glass sizing, weft yarn is with silane type slurries sizing, and warp thread is with starch-type slurries sizing to knit glasscloth with warp knitting machine; Weaving density is 38/10cm of warp thread, and 48 of weft yarns/10cm) baking oven of the compound 80-115 of sending into ℃ of baking oven gradient type temperature bakes, and thermograde is 7 ℃; Under each thermograde, baked 2.2 minutes; Warp knitting machine is knitted the dedusting of glasscloth surface finish, polish and adopt 80～200 purposes industry dry abrasive paper to be wrapped on the polishing roller, the polishing roller is polished with the rotating speed backward rotation of 1000～1700 commentaries on classics; Polishing roller and semifinished material contact area are that 1/5～2/5 polishing roll surface amasss; Remove the dust of polishing with powerful dust collection equipment again, and then mixed slurry B is knitted on the glasscloth at warp knitting machine with the thickness uniform coating of 0.3mm, the baking oven that then is involved in 65-110 ℃ of baking oven gradient type temperature bakes; Thermograde is 5 ℃; Under each thermograde, kept 1.5 minutes, final material side cut rolling makes the abrasion-proof terrace material.
Comparative Examples:
According to priming paint, in be coated with, finish paint three road worker's methods, priming paint is rainbow Dihua, Guangzhou worker CK-101 seal coat in the base, with CK-101A component and the CK-101B component mixed with 1: 1, stirs, and is coated with the consumption of every square metre of 0.15KG with scraper and scrapes.24 hours so that be coated with in batch scraping, in be painted with among the worker CK202 of rainbow Dihua, Guangzhou and be coated with, CK202A component and the CK202B component mixed with 5: 1 is stirred, be coated with the consumption of every square metre of 0.90KG with scraper and scrape.Room temperature condition after following 24 hours with No. 400 sand paperings.Finish paint is rainbow Dihua, Guangzhou worker CK-3061 finish paint, and CK-3061A component and the CK-3061B component mixed with 2: 1 is stirred, and with the consumption roller coating of every square metre of 0.11KG one time, following 48 hours of room temperature makes epoxide terrace with cylinder.
With the terrace among above-mentioned Comparative Examples 1, embodiment 1, embodiment 2, the embodiment 3 carry out that wear resistance is anti-, the test of scrubbing property, tensile strength, pencil hardness, sticking power, shock-resistance, flexural strength and organic solvent volatile quantity, concrete test result is as shown in table 4 below:
Table 4
Embodiment 4:
At first, dual-component polyurethane floor glue A component and B component are mixed according to 100: 50 weight part ratio, make sticker.
2) with the ground grinding apparatus ground integral body is polished two times, the place that surpasses 2cm to caving in behind the dust that removes rubbish is criticized with epoxy putty and is scraped levelling, and polishing is strengthened with small-sized sander in the place that convexity is surpassed 1.5cm.Whole again polishing is removed the dust of polishing with powerful dust collection equipment, and (rainbow Dihua, Guangzhou worker, CK-101) infiltration strengthens ground with epoxy-based lacquers in the back.Final test ground index is: the ground surface hardness is greater than C26; With face level error 2.0mm; Surface water cut is no more than 4%
3) the abrasion-proof terrace material of embodiment 1 is overlay earlier calculate the optimum seeking site scheme of mating formation on the ground, every adjacent back material is pressed and is stacked in 2cm on last the material.With sticker with 350 grams/square metre consumption evenly be coated with special-purpose scraping teeth (A2) and scrape on the good ground of pre-treatment; Mat formation in the above the abrasion-proof terrace material is smooth then; Along the adjacent materials limit with special-purpose plastic cutter pressure be stacked in last the 2cm material on the material cut away do seamless spliced; Paver limit, limit with in soft wooden push pedal repeatedly push, make material bonding smooth.
Embodiment 5
At first, dual-component polyurethane floor glue A component and B component are mixed according to 100: 50 weight part ratio, make sticker.
2) with the ground grinding apparatus ground integral body is polished two times, the place that surpasses 2cm to caving in behind the dust that removes rubbish is criticized with epoxy putty and is scraped levelling, and polishing is strengthened with small-sized sander in the place that convexity is surpassed 1.5cm.Whole again polishing is removed the dust of polishing with powerful dust collection equipment, and (rainbow Dihua, Guangzhou worker, CK-101) infiltration strengthens ground with epoxy-based lacquers in the back.Final test ground index is: the ground surface hardness is greater than C26; With face level error 2.2mm; Surface water cut is no more than 6%
3) the abrasion-proof terrace material of embodiment 1 is overlay earlier calculate the every adjacent back material of the optimum seeking site scheme of mating formation on the ground and press and be stacked in 2cm on last the material.With sticker with 350 grams/square metre consumption evenly be coated with special-purpose scraping teeth (A2) and scrape on the good ground of pre-treatment; Mat formation in the above material is smooth then; 0.7cm cracks with special-purpose plastic cutter outside the adjacent materials limit, and gap-filling glue is inserted and in time wiped the gap-filling glue spontaneous curing that is coated in when inserting on the floor material 20 minutes with cloth.Paver limit, limit with in soft wooden push pedal repeatedly push, make material bonding smooth.
The gap-filling glue prescription is as shown in table 5:
Table 5 gap-filling glue prescription
Terrace among above-mentioned Comparative Examples, embodiment 4, the embodiment 5 is carried out the test of stripping strength, water tolerance, pencil hardness, shock-resistance and organic solvent volatile quantity, and concrete test result is as shown in table 6:
Table 6
Claims (14)
1. abrasion-proof terrace material is characterized in that: coating mixed slurry A on base cloth, and weave cotton cloth with warp knitting machine and to carry out baking the first time after compound,, warp knitting machine carries out baking the second time behind the coating mixed slurry B again on weaving cotton cloth, promptly get the abrasion-proof terrace material, wherein:
According to listed as parts by weight, mixed slurry A is mixed by 100 parts of components 1 and 21～29 parts of solidifying agent, and component 1 is to be mixed for 0.3～0.8 part by 30～43 parts of epoxy resin, 40～50 parts of mineral fillers, 6～10 parts of thinners, skimmer;
According to listed as parts by weight; Mixed slurry B is mixed by 100 part of 2 component and 30～40 parts of solidifying agent, and 2 components are to be mixed for 5～10 parts by 45～58 parts of epoxy resin, 35～45 parts of mineral fillers, 6～12 parts of thinners, 0.3～0.9 part of skimmer, 0.8～1.5 part of anti-wear agent, 1～2.5 part of flow agent and mill base.
2. according to the said abrasion-proof terrace material of claim 1, it is characterized in that: used epoxy resin is to be mixed by 10～13 parts resin 128 and 20～30 parts resin 901 among the mixed slurry A.
3. according to the said abrasion-proof terrace material of claim 1, it is characterized in that: used epoxy resin is to be mixed by 10～13 parts resin 128 and 35～45 parts resin E39 among the mixed slurry B.
4. according to claim 1 or 2 said abrasion-proof terrace materials, it is characterized in that: the coat-thickness of said mixed slurry A is 0.2～0.3mm.
5. according to claim 1 or 3 said abrasion-proof terrace materials, it is characterized in that: the coat-thickness of said mixed slurry B is 0.25～0.35mm.
6. according to the said abrasion-proof terrace material of claim 1, it is characterized in that: baking the said first time is under 80～115 ℃ of baking oven gradient type temperature, to bake 8～12 minutes, and thermograde is 5～8 ℃, under each thermograde, bakes 1.3～2.2 minutes.
7. according to the said abrasion-proof terrace material of claim 1, it is characterized in that: baking the said second time is under 65～110 ℃ of baking oven gradient type temperature, to bake 10～14 minutes, and thermograde is 5～10 ℃, under each thermograde, keeps 1.5～2.6 minutes.
8. according to the said abrasion-proof terrace material of claim 1, it is characterized in that: said base cloth is a wet method PU coated fabric, and thickness is 0.55～0.70mm, and modulus is 301～350.
9. according to the said abrasion-proof terrace material of claim 1; It is characterized in that: said base cloth is the PVC lamp house cloth; On the PVC lamp house cloth, be coated with and scrape the water-based PU layer that a layer thickness is 0.04～0.08mm, the thickness of whole PVC lamp box base cloth is 0.45～0.60mm, and hardness is 30～42D Zhao Shi hardness.
10. according to the said abrasion-proof terrace material of claim 1, it is characterized in that: said warp knitting machine is weaved cotton cloth and is knitted glasscloth for warp knitting machine, and during the spun glass sizing, weft yarn is with silane type slurries sizing, and warp thread is with silane type or starch-type slurries sizing.
11. according to the said abrasion-proof terrace material of claim 10, it is characterized in that: the weaving density that said warp knitting machine is knitted glasscloth is 30～38/10cm of warp thread, 45～50/10cm of weft yarn.
12. according to the said abrasion-proof terrace material of claim 1; It is characterized in that: after baking for the first time; With the warp knitting machine surface processing of polishing as follows of weaving cotton cloth: be wrapped on the polishing roller with 80～200 purpose dry abrasive papers; The polishing roller is polished with 1000～1700 rev/mins rotating speed backward rotation, removes dust.
13. the construction method of installation of each said abrasion-proof terrace material of claim 1 to 12 is characterized in that: be coated with after the pre-treatment of ground scrape 300～400 grams/square metre sticker, be laid on ground and do seamless or seam splicing is arranged the abrasion-proof terrace material is smooth, get final product.
14. the construction method of installation according to the said abrasion-proof terrace material of claim 13 is characterized in that: described sticker is the dual-component polyurethane floor glue.
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| CN104553156A (en) * | 2014-12-29 | 2015-04-29 | 浙江志强涂料有限公司 | Reinforced compound terrace material and preparation method of terrace material |
| CN105419567A (en) * | 2015-12-31 | 2016-03-23 | 中量（福建）环境材料技术有限公司 | Combined epoxy resin ground floor |
| CN106084928A (en) * | 2016-06-20 | 2016-11-09 | 吴国强 | A kind of novel epoxy anticorrosion floor paint |
| CN107056134A (en) * | 2017-04-27 | 2017-08-18 | 福州皇家地坪有限公司 | Prefabricated aqueous environment protection grinding stone system |
| CN108760608A (en) * | 2018-05-10 | 2018-11-06 | 芜湖市黄山松工业地坪新材料有限公司 | Industry ground slab corrosion testing device |
| CN111305510A (en) * | 2020-04-02 | 2020-06-19 | 杭州麟奇金属材料有限公司 | Anti-cracking construction process for building ground |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104553156A (en) * | 2014-12-29 | 2015-04-29 | 浙江志强涂料有限公司 | Reinforced compound terrace material and preparation method of terrace material |
| CN104553156B (en) * | 2014-12-29 | 2016-06-22 | 浙江志强涂料有限公司 | A kind of enhancement mode composite terrace material and preparation method thereof |
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| CN106084928A (en) * | 2016-06-20 | 2016-11-09 | 吴国强 | A kind of novel epoxy anticorrosion floor paint |
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| CN107056134B (en) * | 2017-04-27 | 2019-05-17 | 福州皇家地坪有限公司 | Prefabricated aqueous environment protection grinding stone system |
| CN108760608A (en) * | 2018-05-10 | 2018-11-06 | 芜湖市黄山松工业地坪新材料有限公司 | Industry ground slab corrosion testing device |
| CN111305510A (en) * | 2020-04-02 | 2020-06-19 | 杭州麟奇金属材料有限公司 | Anti-cracking construction process for building ground |
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